Liberty Pumps OilTector 6941000 Operation, Maintenance And Installation Manual
Liberty Pumps OilTector 6941000 Operation, Maintenance And Installation Manual

Liberty Pumps OilTector 6941000 Operation, Maintenance And Installation Manual

Single and three phase simplex, auto-valve | type 4x (indoor/outdoor)

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OilTector
Control Panel System
®
Single and Three Phase Simplex, Auto-Valve | Type 4X (Indoor/Outdoor)
Models: 6941000 and 6943000; Control Panel, Sensor, and Remote Alarm
Operation, Maintenance, and Installation Manual | 6951000B
Introduction
Read all instructions thoroughly. Installation of the OilTector® control system must comply with all federal, state, and local
codes, regulations, and practices. The control system must be installed by qualified personnel familiar with all applicable
local electrical and mechanical codes. Refer to the National Electrical Code (NEC) (NFPA 70). Failure to properly install, test,
and operate this product can result in personal injury or equipment malfunction.
The OilTector control system is designed and approved for the safe operation of pumping, alarming, and monitoring of
elevator sump pits, transformer vaults, and leachate well applications. The OilTector control panel will activate a pump to
remove water from pits in accordance with ASME A17.1, stopping the pump before oil or other harmful substances enter the
water supply. The control panel programmable logic controller (PLC) will monitor various conditions including but not limited
to: power, pump running, high water alarm, and high oil alarm with included auxiliary contacts that activate on power loss
or high oil/water conditions. These contacts are connected to the OilTector remote alarm panel which provides audio and
visual indication of an alarm condition with built-in auxiliary contacts for connection to a building automation system (BAS)
or SCADA system and phone dialers for remote notification of alarm conditions. The recommended minimum sump size is
Ø18" x 30" high.
Safety Guidelines
1. DISCONNECT ALL ELECTRICAL SERVICE BEFORE WORKING ON OR HANDLING THE OILTECTOR SYSTEM.
2. DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL, KEROSENE, ETC.
DO NOT USE IN EXPLOSIVE ATMOSPHERES. SENSOR MODULE SHOULD ONLY BE USED WITH WATER.
3. DO NOT HANDLE THE OILTECTOR CONTROL SYSTEM WITH WET HANDS, WHEN STANDING ON A WET OR
DAMP SURFACE, OR IN WATER.
4. INCOMING VOLTAGE MUST MATCH OILTECTOR CONTROL SYSTEM VOLTAGE.
5. TO PREVENT ELECTRICAL SHOCK AND EQUIPMENT MALFUNCTION, USE ONLY WITH A PUMP SUPPLIED
WITH A GROUNDING CONDUCTOR AND GROUNDING-TYPE ATTACHMENT PLUG. MAKE SURE TO PLUG THE
OILTECTOR CONTROL PANEL INTO A PROPERLY GROUNDED, GROUNDING-TYPE RECEPTACLE.
6. CONTROL PANEL CAN BE MOUNTED INDOORS OR OUTDOORS. ALARM PANEL MUST BE MOUNTED INDOORS.
FOR OUTDOOR ALARM APPLICATIONS, CONSULT FACTORY.
7. SECURE THE PRESET LEVEL SENSOR MODULE ON THE DISCHARGE PIPE AT A LEVEL THAT GUARANTEES
PARTIAL PUMP SUBMERGENCE WHEN THE WATER LEVEL IS JUST BELOW THE PUMP STOP PROBE
(longest probe; see preset level sensor step 2 on page 5 of this manual). FAILURE TO PROPERLY MOUNT THE PRESET
LEVEL SENSOR MODULE MAY CAUSE UNINTENDED CONSEQUENCES.
8. CAUTION! REMOVE ANY FLOAT SWITCH THAT IS CURRENTLY USED OR SUPPLIED WITH THE PUMP. IF THE
FLOAT CANNOT BE REMOVED, SECURE FLOAT SWITCH SO THAT IT IS ALWAYS ON.
IMPORTANT
Refer to the included electrical schematic for all incoming power connections and pump connections which may include
optional field wiring connections. This manual covers models 6941000 and 6943000 for the ELV-VS and ELV-VST series
control panels. System includes: control panel with programmable logic controller (PLC), human machine interface (HMI)
touchscreen, remote alarm panel, and preset level sensor module.
7000 Apple Tree Avenue, Bergen, NY 14416 | Phone: (800) 543-2550 | Fax: (585) 494-1839 | www.LibertyPumps.com
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  • Page 1 OilTector Control Panel System ® Single and Three Phase Simplex, Auto-Valve | Type 4X (Indoor/Outdoor) Models: 6941000 and 6943000; Control Panel, Sensor, and Remote Alarm Operation, Maintenance, and Installation Manual | 6951000B Introduction Read all instructions thoroughly. Installation of the OilTector® control system must comply with all federal, state, and local codes, regulations, and practices.
  • Page 2 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve STANDARD FEATURES | SINGLE PHASE (1) Type 4X Enclosure (indoor/outdoor rated) (2) Clear Cover to view Inner Door Components (3) Mounting Brackets (4) Inner Dead Front Door (5) Human Machine Interface (HMI) Touchscreen (6) Control Power Circuit Breaker (7) Pump Power Circuit Breaker (8) Control/Alarm Circuit Board, Status Indicators...
  • Page 3: Description Of Operation

    OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL Description of Operation The OilTector control panel is operated by the programmable logic controller (PLC) using a human machine interface (HMI) touchscreen and a preset level sensor for a simplex (one pump) application with two valve control. Available in Single Phase, 120/230VAC, 7.0-15.0 Amps or Three Phase, 208/230/460VAC, 4.0-6.3 FLA and a Type 4X (indoor/outdoor) enclosure.
  • Page 4: Installation Of The Control Panel

    OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve Installation of the Control Panel 1. The OilTector control panel is recommended to be installed with (Fig. 3) appropriate conduit connections (Fig. 3) prior to mounting, routing, or wiring of the sensors, alarm, valves, pump, and incoming power. Make sure all conduits are sealed and waterproof.
  • Page 5 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL Installation of the Pump Disconnect Junction Box 1. The OilTector pump disconnect junction box is recommended to be (Fig. 5) installed with appropriate conduit connections (Fig. 5) prior to (bottom view) (top view) mounting or wiring of the pump connections and incoming pump...
  • Page 6 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve Pumping Range of the Preset Level Sensor (Fig. 8) 1. When the water level is no longer touching the pump stop probe (8A; longest), the pump stops running. When the water level rises touching the pump start probe (8B;...
  • Page 7 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL Wiring | Sensors, Alarm Panel, and Control Power Single Phase OilTector Wiring: (Fig. 11) (Control Panel / TB1) (Control Panel / TB2) 1. Route the holding tank float switch, alarm panel, and solenoid valve wires through the low voltage conduit with the incoming control power routed through the high voltage conduit into the OilTector control panel.
  • Page 8 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve Wiring | Pump Connections and Pump Power Single Phase OilTector Wiring: (Fig. 13) 1. Route the pump connection and incoming pump power wires (TB3) through the high voltage conduit into the OilTector control panel and connect the wires to the terminals listed below and shown in the diagram (Fig.
  • Page 9 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL Settings | Transformer and Motor Protective Switch Three Phase OilTector ONLY (single phase, skip to page 10) (Fig. 15) 1. The transformer (TRANS1) H4 terminal is pre-wired at the factory and the other wire must be field connected to the corresponding H4 H3 H2 H1 voltage terminal listed below and shown in the diagram (Fig.
  • Page 10: Safety Guidelines

    The OilTector 3-Zone Holding Tank Alarm is an indoor rated alarm panel, powered by a standard 120VAC wall outlet. The green power LED will illuminate (solid) when powered. This alarm panel is used with Liberty Pumps® OilTector control panels for the safe operation of pumping, alarming, and monitoring of: elevator sump pits, transformer vaults, and leachate well applications.
  • Page 11 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL Installation of the Alarm Panel 1. To install/replace the battery for the backup power feature, remove the enclosure cover (Fig. 1) and install a 9VDC battery (not included) by pressing down into the positive (+) and negative (-) terminal connections (Fig. 2). After installing battery, perform a quick test, press and hold the alarm test pushbutton (Fig.
  • Page 12 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve Installation of the Alarm Panel (continued) 3. If connecting to an existing alarm security system or building automation system (BAS), use 18 gauge 2-conductor wire to connect the existing product to the OUTPUTS terminal block on the OilTector alarm panel (Fig. 7). See below for wiring information.
  • Page 13 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL Installation of the Alarm Panel (continued) 5. After the wiring is completed and before replacing the enclosure (Fig. 9) cover, run the wire(s) towards the bottom/center of the alarm panel to go through the wiring access hole once the enclosure cover is replaced.
  • Page 14 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve OilTector Control Panel | PLC and HMI Operation The OilTector control panel is operated by the programmable logic controller (PLC) using a human machine interface (HMI) touchscreen and a preset level sensor for a simplex (one pump) application with two valve control. The current sensors on the pump and valves provide the most accurate data logging to verify the correct valve opened and pumped the correct fluid to the correct location.
  • Page 15 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL OilTector Control Panel | HMI Menu, Settings, and Display Screens (Home Screen) Home Screen Menu Alarms 1. Press to go to the main menu. SV-2 SV-1 Pump Power Loss 2.
  • Page 16 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve OilTector Control Panel | HMI Menu, Settings, and Display Screens (continued) (Square/Rectangle Tank Dimensions Screen) Square / Rectangle Back Home Tank Dimensions 1. Press to go back to the previous screen. 2.
  • Page 17 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL OilTector Control Panel | HMI Menu, Settings, and Display Screens (continued) (Maintenance Menu Screen) Maintenance Screen Back Home 1. Press to go back to the previous screen. 2. Press to return to the home screen. Pump Off-Delay Time Reset Fault Counters 3.
  • Page 18 OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve OilTector Control Panel | HMI Menu, Settings, and Display Screens (continued) (Inputs and Outputs Screen) I 0 I 1 I 6 I 7 Back 1. Press to go back to the previous screen. Inputs 2.
  • Page 19 OilTector Single and Three Phase Simplex, Auto-Valve | OPERATION and INSTALLATION MANUAL OilTector Control Panel System | Data Logging The OilTector control panel programmable logic controller (PLC) and (Fig. 1) human machine interface (HMI) touchscreen are capable of system data logging by the end user. These files are saved as CSV files. 1.
  • Page 20: Troubleshooting

    OPERATION and INSTALLATION MANUAL | OilTector Single and Three Phase Simplex, Auto-Valve OilTector Control Panel System | Bucket Test When an OilTector full system installation test is not possible, perform (Fig. 3) a quick test of the control panel operation to simulate a pump cycle and high water alarm condition using a 5-gallon pail filled with water.

This manual is also suitable for:

Oiltector 6943000

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