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Binderberger RT Z Original Operating Manual

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Circular Saws
Original Operating Manual Copyright by Binderberger
GmbH
Read the instruction manual carefully
before starting up the machine!

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Summary of Contents for Binderberger RT Z

  • Page 1 Circular Saws Original Operating Manual Copyright by Binderberger GmbH Read the instruction manual carefully before starting up the machine!
  • Page 2 This instruction manual applies to: Type Item number RT Z H0000RTZ RT E H0000RTE RT E-Z H000RTEZ WS600 E H000WS6E WS600 EL H00WS6EL WS700 Z H000WS7Z WS700 E H000WS7E WS700 EZ H00WS7EZ WSK700 E H00WSK7E TWS600 E H00TWS6E TWS600 EL...

  • Page 3: Table Of Contents

    Content EC Declaration of Conformity ................6 Safety instructions ..................... 7 Notes on symbols and instructions .............. 7 Pictograms and their meaning ..............8 General safety instructions ................ 10 Intended use ....................10 Operator requirements ................10 Machine modification ................11 Description of the machine ................
  • Page 4 Converting from table to tilting mode (TWS600 and TWS700) ....25 Converting from tilting to table mode (TWS600 and TWS700) ....26 Trimming wedge setting ................27 5.10 Unfolding the feeder belt ................ 28 Operation ......................29 Safety instructions during operation ............29 Important information during operation ...........
  • Page 5 Safety instructions during upkeep ............. 41 Important information during upkeep ............42 Instructions for working on electrical equipment ........43 Instructions for working on hydraulic equipment ........43 Obligations before the end of work ............43 Maintenance ....................44 Safety instructions during maintenance ............ 44 Cleaning ......................
  • Page 6 Guarantee and warranty .................. 56 How to act in emergencies ................57 Notes ........................ 58 Version 3.0 2015-10 Page 5...

  • Page 7: Ec Declaration Of Conformity

    Please find below the name and address of the person authorised to compile the technical documentation. St. Georgen am Fillmannsbach, 2014 Karl Binderberger General Manager Binderberger Maschinebau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach Version 3.0 2015-10 Page 6...

  • Page 8: Safety Instructions

    2. Safety instructions Safety instructions Notes on symbols and instructions Please note the meaning of the following symbols and instructions. They are subdivided into hazard levels and classified pursuant to ISO 3864-2. Kommentar [SR1]: DANGER Designates an immediately imminent danger. If the information is not followed, death or the most severe physical injury (disability) is the result.

  • Page 9: Pictograms And Their Meaning

    2. Safety instructions Pictograms and their meaning Read through this operating manual carefully prior to commissioning. Wear ear muffs and safety glasses during operation. Wear safety boots (steel toe- capped) during operation! Wear gloves during operation Warning against hot media Switch off machine before doing maintenance work and secure against restart...
  • Page 10 2. Safety instructions Indicates the intersection line! Indicates in which position the motor brake tightened loosened! Indicates the saw blade diameter and the maximum speed! Indicates the speed setting of the (hydraulic tilter!) Indicates the tilter control! (hydraulic tilter) Version 3.0 2015-10 Page 9...

  • Page 11: General Safety Instructions

    2. Safety instructions General safety instructions The machine may only be operated by persons who are trained, instructed and authorised for this. These people have to be familiar with the operating instructions and act accordingly. The authorisation of each operator must be clearly specified. Apprentice personnel may only operate the machine under the supervision of experienced personnel.

  • Page 12: Machine Modification

    For safety reasons, no unauthorised modifications may be made to the machine. This includes removing cover plates (= fenders). All planned modifications require prior written consent from Binderberger. Only use original replacement parts / original wear parts / and original accessories - these parts are specifically designed for the machine.

  • Page 13: Description Of The Machine

    3. Description of the machine Description of the machine Function The circular saw is a machine which through the triple-point linkage of a tractor is connected to the tractor's rear and can thus be moved or transported. The device is partly operated mechanically (power take-off/steering shaft) or electrically (AC motor) and partly by hydraulics.
  • Page 14 3. Description of the machine Rolling table electrical/power take-off RT-E-P Electric tilting saw drive Tilting saw power take-off WS600E/WS700E WS700Z Version 3.0 2015-10 Page 13...
  • Page 15 3. Description of the machine Electric table tilting saw Electric table tilting saw/power take- TWS600E/TWS700E TWS700EZ Table tilting saw power take-off TWS700Z Version 3.0 2015-10 Page 14...
  • Page 16 3. Description of the machine Electric table tilting saw with V-belt TWSK700E Tilting circular saw with electric feeder belt and independent power Version 3.0 2015-10 Page 15...
  • Page 17 3. Description of the machine WS700EFB Tilting circular saw with power-off feeder belt WS700ZFB Tilting circular saw with electric feeder belt and independent power Version 3.0 2015-10 Page 16...
  • Page 18 3. Description of the machine WS700EFB Pro Tilting circular saw with power take-off feeder belt WS700ZFB Pro Version 3.0 2015-10 Page 17...

  • Page 19: Parts Explanation

    3. Description of the machine Parts Explanation Number: Name: Rolling Table Wood Clamp Plug E-Motor with 1 Shaft Extension Saw Blade Hand Lever Angular Gears for Power Take-Off Rotation Guard for Tilting Saws Tilter Folding Table for Table Tilting Saws E-Motor with 2 Shaft Extensions Angular Gear Cover Removal Belt...

  • Page 20: Technical Details

    3. Description of the machine Technical Data WS 600 / WS 700 WS 700 FB Type TWS 600 TWS 700 WS 700 FB Weight Electrical 120 / 140 / 200 [kg] Weight Power 160 / 260 take-off [kg] Weight EZ [kg] 240 / 280 Working level mm] 850/890...

  • Page 21: Transporting The Machine

    4. Transporting the machine Transporting the machine Safety instructions for Transport Kommentar [SR4]: WARNING Risk of injury during transit! Make sure that there is no one in the danger zone • and adequate safety clearance is maintained! Sloping positions during transport could lead to •...

  • Page 22: Manual Transportation Or Transport Trolley

    4. Transporting the machine Follow statutory regulations when travelling on public roads! Keep reflectors and lamps clean. • If you are travelling with a vehicle, adjust the travelling speed to ground • conditions. In this way, you prevent damage being caused to the circular saw by strong shocks which have an adverse effect on connections.

  • Page 23: Installing The Machine

    5. Installing the machine Installing the machine Safety instructions for installing the machine Kommentar [SR5]: WARNING Risk of injury in case of improper machine installation! Check the machine for damage in • transit before each installation! Install the machine on level and solid •...

  • Page 24: Obligations Before Starting Work

    5. Installing the machine Obligations before starting work NOTICE Perform the following tasks prior to operation: Assembly and connection must be • carried out according to instructions. Before starting work make sure all hoses, • couplings, pins and screw connections are firmly in place.

  • Page 25: Electrical Supply Line

    5. Installing the machine Electrical feed cable An electrician shall provide a fuse protection for and size the electrical feed cable pursuant to the national standard and select the cable depending on the line length! Connect the 5-pole CEE 400 V/16 A or 32 A feed cable to the connector. Never work on electrical system if you do not have the required expertise! Checking the rotational direction of motors (E and E-P machines) Briefly activate the motor and check the rotational...

  • Page 26: Converting From Table To Tilting Mode (Tws600 And Tws700)

    5. Installing the machine Now the circular saw can be attached to the 3-point of the tractor. Under no circumstances should the circular saw be transported like this. Return the circular saw to its original state for transport. Converting from table to tilting mode (TWS600 and TWS700) When working on the machine, disconnect the machine from the tractor or mains supply, depending on drive type.

  • Page 27: Converting From Tilting To Table Mode (Tws600 And Tws700)

    5. Installing the machine Converting from tilting to table mode (TWS600 and TWS700) When working on the machine, disconnect it from the tractor or mains supply, depending on drive type. This is to prevent accidental activation. It is essential to wait until the saw blade (5) has come to a complete stop.

  • Page 28: Trimming Wedge Setting

    5. Installing the machine Trimming wedge setting Before you begin cutting with the circular saw, set the splitting wedge properly. Make sure that its tip reaches at least the highest point of the saw blade. Moreover, heed the distances to the saw blade according to the drawing below.

  • Page 29: Unfolding The Feeder Belt

    5. Installing the machine 5.10 Unfolding the feeder belt (only circular saw with feeder belt) Always operate the circular saw with feeder belt from the left side, as seen from the tilter, to prevent being injured by the conveyor belt. To change the feeder belt from the transport position to the working position, proceed as follows.

  • Page 30: Operation

    6. Operation Operation Safety instructions for Operation Kommentar [SR6]: DANGER Risk of injury when caught or pulled in by movable machine parts! Maintain sufficient safety clearance to moving • machine parts! Do not linger under the feeder belt as it can •...
  • Page 31 6. Operation Kommentar [SR8]: CAUTION Stumbling over parts lying around! Remove all parts not belonging to the • machine from the machine's environment. Risk of injury due to negligent use of personal protective equipment! Wear protective gloves and safety boots with •...

  • Page 32: Important Information During Operation

    6. Operation Important information during operation NOTICE Operating personnel must make sure that no • unauthorised persons are present in the work area. Prior to activating the machine, make sure • you are well informed regarding the correct response to faults. Prior to activating the machine, be sure to •...

  • Page 33: Cutting Firewood With A Rolling Table Saw

    6. Operation Before making the first cut, test whether the tilter (8) returns to its original position independently after being pushed forward. If this is not the case, correct the fault before starting work. Place a log in the tilter. Make sure that the longer part of the lumber on the left side of the saw blade is on the longer part of the tilter.

  • Page 34: The Operation Of Ez Circular Saws With Electromagnetic Connector

    6. Operation If you should have a lot of longitudinal cutting work to do, take regular breaks so that the motor can cool. If you want to trim wood using table tilting saws, it is better to remove the rotation guard for the tilting saw as this fills quickly with wood shavings.

  • Page 35: Emergency Stop In Power Take-Off Mode

    6. Operation 6.6.2 Emergency stop in power take-off mode Is the emergency switch (50) in power take-off mode is pressed, the electromagnetic coupling opens and the power flow to the saw blade is interrupted. The saw blade is then braked through the electric motor brake.

  • Page 36: Emergency Stop

    6. Operation If there is any damage, change the rubber parts immediately. The speed can be regulated using the amount regulator (44) on the right next to the feeder belt. Adjust this so that the logs are removed at an ideal pace. In addition, check that the feeder belt is running centrally.

  • Page 37: Releasing The Brake

    6. Operation Releasing the brake (at electric circular saws) Electric circular saws have the option of releasing the motor brake whilst switched off. For this there is a lever (47) on the electric motor. In practice however this function is not needed. 6.10 hydraulic tilter (optional) (in WS700FB Eco/WS700FB Pro) If you keep the control lever (51) pressed...

  • Page 38: Hydraulic Tilter With Cycle Control

    6. Operation 6.11 Hydraulic tilter with cycle control (in WS700FB Pro) Set the desired cutting length using the selector switch on the control box. Check whether the mechanical limit stop in the tilter is set to the same cutting length as in the selector switch. Now insert a piece of wood in the tilter and let it slide down until the mechanical limit stop.

  • Page 39: Decommissioning

    7. Decommissioning Decommissioning Safety instructions for Decommissioning Kommentar [SR9]: DANGER Risk of injury when caught or pulled in by movable machine parts! After shutoff wait until all moving machine parts • have come to a standstill! Maintain sufficient safety clearance to moving •...

  • Page 40: Switching Off Drive

    8. Upkeep Switching off drive If you have been cutting with a table tilting saw, switch the machine from table mode to trimming mode before transporting it. Take note of the instructions in the chapter "Installing the machine" . There you will find the sub-section "Converting from tilting to table mode"...
  • Page 41 8. Upkeep Now lift the complete feeder belt using the 2nd lever (35) and at the same time using the 1st lever (34) to fold down the upper part of the feeder belt. For transport the feeder belt must be folded as illustrated and clicked into position in the lower belt brackets.

  • Page 42: Upkeep

    8. Upkeep Maintenance Safety instructions for Maintenance Kommentar [SR11]: DANGER Serious risk of injury when switching on the drive during maintenance work! Stop the machine! • Provide a safeguard to prevent unintentional • reclosing! Kommentar [SR12]: CAUTION Slipping on oil residues during maintenance work (oil change)! Use suitable collecting tanks.

  • Page 43: Important Information During Upkeep

    8. Upkeep Important information during upkeep NOTICE Replace all defective machine parts • immediately. Only use original replacement parts. • Make sure that appropriate containers are available • for the disposal of all groundwater-polluting agents (oils, coolants, etc.). Only use the prescribed operating fluids. •...

  • Page 44: Instructions For Working On Electrical Equipment

    8. Upkeep Instructions for working on electrical equipment As a matter of principle, only qualified electricians may work on the machine’s electrical equipment. Inspect electrical equipment regularly. • Reconnect loose connections. • Replace damaged lines or cables immediately. • Never clean electrical equipment with water or any other similar liquid. •...

  • Page 45: Maintenance

    Maintena Maintenance Safety instructions during maintenance Kommentar [SR13]: DANGER Serious risk of injury when switching on the drive during maintenance work! Stop the machine! • Provide a safeguard to prevent • unintentional reclosing! Kommentar [SR14]: CAUTION Slipping on oil residues during maintenance work (oil change)! Use suitable collecting tanks.

  • Page 46: Cleaning

    Maintena Risk of acid burns through contact with lubricants! Avoid skin and eye contact. • Do not swallow or inhale. • Use suitable protective • equipment (gloves, safety goggles). Environmental hazard! Make sure that no oil ends up in the •...

  • Page 47: Changing The Gear Oil In Angular Gears

    Maintena Serious injuries can result from damaged tubes! Changing oil in angular gears Change the gear oil for the first time after 100 operating hours. It should be changed every 500 operating hours or once a year thereafter. Use gear oil of viscosity class SAE 90.

  • Page 48: Changing The Saw Blade

    Maintena Saw Blade he Saw Blade When you want to change the saw blade (5) first switch the machine off. It is essential to wait until the saw blade has come to a complete stop. Disconnect the circular saw from the power supply and secure it against accidental restarting.

  • Page 49: Changing The Blade On A Rolling Table Circular Saw

    Maintena Now you can refasten the rotation guard on the tilting circular saw and / or fold down the table on a table tilting circular saw. 9.7.2 Changing the blade on a rolling table circular saw Under the table (1) there are two clips on the working side. Turn the middle clip horizontally and screw.

  • Page 50: Lubricating Bearings

    Maintena Lubricating the Bearings All tilting saws have 2 bearings at the pivots which must be lubricated. In addition power take off machines which are attached in a sloping position have 2-4 bearings on the shafts from the shaft supports to the sawblade. To lubricate the bearings remove the dust cover and lubricate with a grease gun.

  • Page 51: Opening Of The Motor Frame In The Brake And Fan

    Maintena 9.10.2 Opening of the motor frame in the brake and fan Make sure that the power supply is disconnected! Risk of electrocution! Open the housing around the brake by loosening and removing the Phillips screws around. Before you pull out the housing, unscrew and remove the brake lever (counter clockwise).

  • Page 52: Setting The Margin (Between Brake And Brake Shoe)

    Maintena 9.10.3 Setting the margin (between brake and brake shoe) As you can see, there is no clearance space/gap on the three marked points. You therefore cannot tilt the brake lever sufficiently! With open-end wrench SW 12 turn the nut (on Fig. 05 – left) counter clockwise and with hex key SW 5 turn the screw clockwise so that the clearance opens to about 0.5 to 1 mm.
  • Page 53 Maintena After a successful adjustment you will find sufficient clearance when tilting the brake lever. Once everything is running to your satisfaction, mount the cover again on the motor. Insert the cross-headed screws and screw in the brake lever. Version 3.0 2015-10 Page 52...

  • Page 54: Tensioning And Adjusting The Feeder Belt

    Maintena 9.11 Tensioning and adjusting the feeder belt If the conveyor belt (13) is very noisy when idling, the problem can be easily solved by tightening the belt properly. To tighten the belt there are 2 nuts (45) on the left and the right at the top of the guide pulley.

  • Page 55: Dealing With Faults

    10. Dealing with faults 10 Dealing with faults 10.1 Safety instructions in case of faults Kommentar [SR15]: DANGER Serious risk of injury when switching on the drive during malfunctions! Stop the machine! • Provide a safeguard to prevent • unintentional reclosing! Kommentar [SR16]: CAUTION Risk of injury! Scalding through contact with hot machine components and media!
  • Page 56 10. Dealing with faults Error Cause Remedy Incorrect motor Change the rotational rotational direction direction (for with the phase Sharpen saw blade Sawing and check setting capacity too Saw blade is flush In case of HM blades, check whether cutting tips are missing Motor protection Feed cable too weak...
  • Page 57 11. Guarantee and warranty 11 Guarantee and warranty A guarantee time of 12 months or a warranty period of 24 months from the invoice date is given to the forest crane (please keep your invoice). The warranty claim covers all material and/or manufacturing faults. Defective parts will be replaced free of charge.
  • Page 58 12. How to act in emergencies 12 How to act in emergencies Regularly check which first aid emergency help is available. After giving first aid to any injured parties, immediately inform your superior of accidents involving bodily injury or damage to devices or buildings. When calling emergency services, inform them of the severity of injury or object damage.
  • Page 59 13. Notes 13 Notes Comment Binderberger Maschinenbau GmbH is constantly working to improve its products as part of further technical development. Therefore, we must reserve the right to make changes as regards the images and descriptions contained in this operating manual/list of replacement parts.
  • Page 60 Dealer stamp: ü Identification plate: Maschinenbau GmbH Fillmannsbach 9 5144 St., Austria Georgen am Fillmannsbach Tel.: +43 (7748) 8620 Fax: +43 (7748) 862-020 office@binderberger.com www.binderberger.com Version 3.0 2015-10 Page 59...

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