1. Manuals
  2. Brands
  3. Carpenter MFG Manuals
  4. Tools
  5. 870
  6. Operator's manual

Carpenter MFG 870 Operator's Manual

Material coiling unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operator's Manual
Model 870
Material Coiling Unit
Production Material Processing Equipment
Website: www.carpentermfg.com • Email: wire@carpentermfg.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 870 and is the answer not in the manual?

Questions and answers

Related Manuals for Carpenter MFG 870

Summary of Contents for Carpenter MFG 870

  • Page 1 Operator’s Manual Model 870 Material Coiling Unit Production Material Processing Equipment Website: www.carpentermfg.com • Email: wire@carpentermfg.com...

  • Page 2: Table Of Contents

    PN 9585 Foot Switch Assembly .................... 32 PN 9599 Foot Switch Assembly .................... 33 Coiling Bowl Insert Set ......................34 Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024...
  • Page 3 Model 36A/36B Accessory Board Kit Installation ..............38 Model 93 or Model 97A Accessory Board Kit Installation ............39 Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024...

  • Page 4: Introduction

    We look forward to a long, healthy relationship with you and our company. The Model 870 Material Coiling Unit is designed to neatly coil long lengths of flexible wire, cable, and tubing. The unit’s unique coiling bowl, adjustable tube assembly, and coiling bowl cover can coil material to a specific finished coil diameter, utilizing interchangeable coiling bowl inserts.

  • Page 5: Important Notice

    If concealed damage is discovered after unpacking this shipment, you must submit a damaged freight claim with the carrier. Carpenter Mfg. Co., Inc. cannot submit your claim for you. In order for you to collect for concealed damage, the carrier must be notified with 5 days of the date you receive this shipment.

  • Page 6: Applications And Machine Specifications

    Applications and Machine Specifications Applications With its sleek design, the Model 870 neatly coils long lengths of flexible wire, cable, and tubing. This unit’s unique coiling bowl, adjustable tube assembly, and coiling bowl cover can coil material to a specific finished coil diameter, utilizing interchangeable coiling bowl inserts. The coiling bowl cover guarantees containment of material during the coiling process, allowing for the effective coiling of high-memory materials.

  • Page 7: Section 1 - Assembling The Model 870

    870 with a Model 36A/36B or Model 360, the PN 8671 straight tube adapter is included. If interfacing the Model 870 with a Model 93, Model 97A, Model 930, or Model 970, the PN 8699 straight tube adapter is included.) 2.
  • Page 8 PN 8669 Tube Pivot Block Machine Cabinet/Bowl Assembly Height Adjustment Locking Nut Stand Assembly Figure 1: Machine Assembly Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024 Page 8...

  • Page 9: Section 2 - Positioning The Adjustable Tube Assembly

    Carpenter Model 870 Material Coiling Unit Section 2 – Positioning the Adjustable Tube Assembly The Model 870 features coiling bowl inserts that are machined to customer specifications. For example, if the coiling requirement is for a 10-inch finished coil diameter, the coiling bowl insert set will be machined to accommodate this requirement.
  • Page 10 Coiling Bowl Insert (6) the Down [Run] Position) Figure 3: Positioning the Adjustable Tube Assembly (2 of 4) Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024 Page 10...
  • Page 11 PN 8666 material exit tube. 6. With the PN 8692 slide window correctly in place, tighten the two (2) PN 6430 screw assemblies. Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024...
  • Page 12 PN 8666 Material Exit Tube PN 6393 Knob Figure 5: Positioning the Adjustable Tube Assembly (4 of 4) Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024 Page 12...

  • Page 13: Section 3 - Positioning The Model 870

    Positioning Instructions for Model 36A/36B or Model 360 To position the Model 870 to a Model 36A/36B or Model 360, take the PN 8671 straight tube adapter and the PN 8672 straight tube out of the machine parts bag (outlined in the Assembling section of the operator’s manual).
  • Page 14 Model 36A/36B or Model 360 output guide. 4. Bring the Model 870 to the PN 8672 straight tube and place the open end of the PN 8672 straight tube inside the PN 8669 tube pivot block and tighten with the PN 4849 screw assembly.

  • Page 15: Positioning Instructions For Model 93, Model 97A, Model 930, Or Model 970

    4. After installing the PN 8699 straight tube adapter to the machine face plate, position the Model 870 so that the PN 8672 straight tube is all the way in the PN 8699 straight tube adapter, but not protruding the other side.
  • Page 16 PN 2922 Cap Screw PN 8672 Straight Tube Figure 10: Positioning the Model 870 (Model 93, Model 97A, Model 930, or Model 970) Note: If height adjustments are necessary for the Model 870, before final positioning, loosen the section of the operator’s...

  • Page 17: Section 4 - Installing The Correct Accessory Board And Interface Cable

    Model 870 Operating and Control Settings Installing the Processor Accessory (Interface) Board To interface the Model 870 with a Carpenter Mfg. Co., Inc. Model 360, Model 930, or Model at the end of the operator’s manual for detailed instructions on how to...
  • Page 18 Model 36A/36B, Model 93, or Model 97A. Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024 Page 18...

  • Page 19: Section 5 - Operating And Control Settings

    Section 5 – Model 870 Operating and Control Settings Manual Spin Mode It may occasionally be desirable to manually run the Model 870 coiling bowl to test its operation separate from the control of the material processing machine. To activate the Model 870 coiling bowl manually, press the MANUAL SPIN button under “OPERATING MODE”.

  • Page 20: Normal Operation Mode, Carpenter/Full Auto Control Mode

    Carpenter Model 870 Material Coiling Unit Normal Operation Mode, Carpenter/Full Auto Control Mode When operating the Model 870 with any Carpenter Mfg. Co., Inc. material processing machine, press the NORMAL OPERATION button under “OPERATING MODE”, and press the CARPENTER/FULL AUTO button under “CONTROL MODE”.

  • Page 21: Normal Operation Mode, External/Manual Control Mode

    Press the NORMAL OPERATION button under “OPERATING MODE”, and press the EXTERNAL/MANUAL button under “CONTROL MODE”. When these settings are selected, the Model 870 coiling bowl will spin as long as the PN 8663 foot switch assembly is depressed. When the PN 8663 foot switch assembly is released, the coiling bowl will stop spinning.

  • Page 22: Normal Operation Mode, External/Semi-Auto Control Mode

    Press the NORMAL OPERATION button under “OPERATING MODE”, and press the EXTERNAL/MANUAL button under “CONTROL MODE”. When these settings are selected, the Model 870 coiling bowl will begin to spin when the PN 8663 foot switch assembly is pressed once. When the PN 8663 foot switch assembly is pressed again, the coiling bowl will stop spinning.

  • Page 23: Coiling Bowl Speed, Restart Dwell, And Discharge Spin Time Settings

    1. The speed “RANGE SELECT” and speed “RANGE ADJUST” settings will be application-dependent based on the material processing machine settings. When initially setting up the Model 870, set speed “RANGE SELECT” to speed 2 by pressing the SPD2 button. Rotate the speed “RANGE ADJUST” control to approximately midpoint.

  • Page 24: Section 6 - Operation

    “WIRE COILER ON” and “WIRE COILER OFF” and press ENTER. For Model 93 or Model 97A: When the Model 870 is powered on and correctly interfaced with the Model 93 or Model 97A, press the MENU button to toggle through the processor options and press ENTER when “WIRE COILER ON/OFF”...
  • Page 25 Carpenter Model 870 Material Coiling Unit b. If the Model 870 coiling bowl speed is set too slow, the material will not coil successfully in the coiling bowl. Figure 11: Coiling Bowl Speed Set Too Slow c. A correctly-formed material coil is shown below.
  • Page 26 Carpenter Model 870 Material Coiling Unit Figure 12: Correctly-Formed Material Coil 4. To remove the coiled material from the Model 870 coiling bowl, pull the PN 6393 knob and rotate the coiling bowl cover counter-clockwise. 5. Pull the PN 8667 knob and rotate the adjustable tube assembly 90° into the up (stop) position.
  • Page 27 RUN button on the material processing machine or by pressing the optional foot switch assembly (if installed). Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...

  • Page 28: Foot Switch Assembly Operation

    For Model 93 or Model 97A: The interface between the Model 93 or Model 97A and the Model 870 may be controlled by a PN 9585 foot switch assembly. To install the foot switch assembly, insert the foot switch assembly connector at the end of the foot switch cable into the...
  • Page 29 4. When the programmed number of pieces is complete, the display will read the following: “Processing complete, please press ENTER.” Carpenter Model 870 Material Coiling Unit • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 05/08/2024...

  • Page 30: Pn 9599 Foot Switch Assembly (Model 360, Model 930, Or Model 970)

    PN 9599 Foot Switch Assembly (Model 360, Model 930, or Model 970) For Model 360: The interface between the Model 360 and the Model 870 may be controlled by a PN 9599 foot switch assembly. To install the foot switch assembly, insert the 15-pin “D”...

  • Page 31: Section 7 - Coiling Bowl Safety Feature

    Carpenter Model 870 Material Coiling Unit Section 7 – Coiling Bowl Safety Feature If contact is made with the Model 870 coiling bowl while it is coiling material, the unit will immediately stop processing and will fault out. This is designed to ensure operator safety.

  • Page 32: Section 8 - Optional Accessories

    External/Semi-Auto Control Mode PN 9585 Foot Switch Assembly The interface between the Model 36A/36B, Model 93, or Model 97A and the Model 870 may be controlled by a PN 9585 foot switch assembly. This foot switch assembly connects to the material processing machine, not directly to the Model 870.

  • Page 33: Pn 9599 Foot Switch Assembly

    Carpenter Model 870 Material Coiling Unit PN 9599 Foot Switch Assembly The interface between the Model 360, Model 930, or Model 970 and the Model 870 may be controlled by a PN 9599 foot switch assembly. This foot switch assembly connects to the material processing machine, not directly to the Model 870.

  • Page 34: Coiling Bowl Insert Set

    Carpenter Model 870 Material Coiling Unit Coiling Bowl Insert Set The Model 870 utilizes a unique coiling bowl and adjustable tube assembly that can coil material to a specific finished coil diameter, utilizing interchangeable coiling bowl inserts. When ordering PN 8697 coiling insert set(s), specify the desired finished coil diameter(s) and Carpenter Mfg.

  • Page 35: Section 9 - Warranty

    Carpenter Model 870 Material Coiling Unit Section 9 – Warranty Carpenter Mfg. Co., Inc. manufactures its products to be free from defects in materials and workmanship. Should any defect occur within the warranty period, Carpenter Mfg. Co. Inc. will, at its option, exchange or repair the defective device.

  • Page 36: Model 360 Accessory Board Kit Installation

    Appendix A Model 360 Accessory Board Kit Installation To interface the Model 870 with a Carpenter Mfg. Co., Inc. Model 360, refer to the following pages for detailed instructions on how to correctly install the accessory board kit in the material processing machine.
  • Page 44 Model 930 and Model 970 Accessory Board Kit Installation To interface the Model 870 with a Carpenter Mfg. Co., Inc. Model 930 or Model 970, refer to the following pages for detailed instructions on how to correctly install the accessory board kit in the material processing machine.

  • Page 52: Model 36A/36B Accessory Board Kit Installation

    Appendix B Model 36A/36B Accessory Board Kit Installation To interface the Model 870 with a Carpenter Mfg. Co., Inc. Model 36A/36B, refer to the following pages for detailed instructions on how to correctly install the accessory board kit in the material processing machine.

  • Page 58: Model 93 Or Model 97A Accessory Board Kit Installation

    Model 93 or Model 97A Accessory Board Kit Installation To interface the Model 870 with a Carpenter Mfg. Co., Inc. Model 93 or Model 97A, refer to the following pages for detailed instructions on how to correctly install the accessory board kit in the material processing machine.

Table of Contents