Carpenter MFG 59 Operator's Manual
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Carpenter MFG 59 Operator's Manual

Wire prefeed & dereeler
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Operator's Manual
Model 59 Wire Prefeed
& Dereeler
Production Wire Processing Equipment
Website: www.carpentermfg.com • Email: wire@carpentermfg.com

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Summary of Contents for Carpenter MFG 59

  • Page 1 Operator’s Manual Model 59 Wire Prefeed & Dereeler Production Wire Processing Equipment Website: www.carpentermfg.com • Email: wire@carpentermfg.com...

  • Page 2: Table Of Contents

    Input Roller Guide Assembly ..................20 Prefeed Stop Interface ....................21 Section 6 – Warranty ....................22 Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021 Page 2...

  • Page 3: Introduction

    We look forward to a long, healthy relationship with you and our company. The Model 59 Wire Prefeed & Dereeler can process a wide range of material, as referenced on the following pages. These processing specifications are based upon the most commonly manufactured materials.

  • Page 4: Important Notice

    If you have any questions or problems, please give us a call at (315) 682-9176, or email us at wire@carpentermfg.com. Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021...

  • Page 5: Safety Notice

    Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021...

  • Page 6: Applications And Machine Specifications

    Applications and Machine Specifications Applications The Model 59 is designed to dereel material before being fed into a benchtop wire processing machine. With its powerful belt feed material transport the Model 59 eliminates the strain of pulling material from heavy spools, thus improving the accuracy of your wire processing equipment.

  • Page 7: Section 1 - Assembling The Model 59

    Remove these parts if necessary.) 3. Looking at the front of the Model 59, locate (4) PN 5429 button head screws and (4) PN 7188 washers on the left side of the machine cabinet. Using a 3/16” hex wrench, remove these screws and washers.
  • Page 8 3/16” hex wrench, reinstall (4) PN 5429 button head screws and (4) PN 7188 washers removed in Step 3 above. Refer to Figure 2 below. Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...
  • Page 9 Refer to Figure 3 through Figure 5 below. Small Hole for PN 5303 Locking Pin Assembly Figure 3: Dereeler Axel Assembly Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021 Page 9...
  • Page 10 Carpenter Model 59 Wire Prefeed & Dereeler PN 5294 Dereeler Frame Axel Tube Figure 4: PN 5294 Dereeler Frame Axel Tube Location Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021 Page 10...
  • Page 11 Pin Assembly Figure 5: Dereeler Axel Assembled 6. To allow for safe travel, the Model 59 PN 5333 accumulator pulleys are tied together. While supporting the bottom set of PN 5333 accumulator pulleys, carefully untie the and gently guide the PN 5333 accumulator pulleys down to the lowest position.

  • Page 12: Section 2 - Material Setup

    3733 Cap Screw PN 5269 Dereeler Stand PN 5549 Cam Assembly (Lower) Figure 6: Parts Identification Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021 Page 12...

  • Page 13: Loading Material Into The Model 59

    Figure 7: Material Spool Correctly Loaded onto Dereeler Axel Assembly Loading Material into the Model 59 Follow the steps below to load material into the Model 59. Refer to Figure 6 above to aid in parts identification. 1. Manually pull approximately twenty-five (25) feet of material from the material spool.
  • Page 14 PN 3733 cap screw, tightening accordingly. Figure 8: Option 1, Material Routing for Non-Rigid Wire and Tubing Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...
  • Page 15 3. After routing the material according to the appropriate option for the application, close the upper and lower PN 5549 cams to secure the material in place. Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...
  • Page 16 PN 5588 guard assembly, line up the assembly’s two dowel pins with the holes on the machine cabinet. Refer to Figure 12 below. Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...
  • Page 17 Dowel Pins (2) to Line up with Machine Cabinet Holes Figure 12: Reinstalling the PN 5588 Guard Assembly Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021 Page 17...

  • Page 18: Section 3 - Machine Setup And Operation

    Proper speed adjustment is crucial to trouble-free operation. If the speed is set too fast, there is a potential for material overrun. 6. When the Model 59 is ready for operation and all above settings are adjusted accordingly, the operator may begin processing material. If necessary, refer to the processing machine operating instructions for information on how to correctly process material.

  • Page 19: Section 4 - Maintenance Procedures

    5. To install a new PN 8447 feed belt pair, reverse the above steps. Figure 13: Model 59 PN 8447 Feed Belt Change Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...

  • Page 20: Section 5 - Recommended Spare Parts And Optional Accessories

    3. Using a 3/16” hex wrench, install the PN 5266 input roller guide assembly with the included (2) PN 2509 cap screws and (2) PN 6510 washers. Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com...

  • Page 21: Prefeed Stop Interface

    Automatic Cut & Strip machines for wire jam/overload protection. For detailed information on this feature, refer to the Model 930 or Model 970 operating instructions, or contact Carpenter Mfg. Co., Inc. directly. Refer to Figure 15 below to view the Model 59 prefeed stop interface.

  • Page 22: Section 6 - Warranty

    • Damages caused by environmental and/or atmospheric conditions • Damages caused by the use of contaminated compressed air Carpenter Model 59 Wire Prefeed & Dereeler • Phone: (315) 682-9176 • Fax: (315) 682-9160 Website: www.carpentermfg.com • Email: wire@carpentermfg.com Revised 09/27/2021...

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