Pyxis ST-765SS Series User Manual

Free chlorine + sulfite, multi-parameter sensor for chemical dechlorination in cooling & process water
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  • Page 2: Table Of Contents

    Table of Contents 1. Introducing the Pyxis ST-765SS-DCL Sensor ............. 4 1.1 Specifications ......................5 1.2 Unpacking the ST-765SS-DCL ..................6 1.3 Standard Accessories ....................6 1.4 Optional Accessories ....................6 2. Dimension ......................7 3. ST-007 Installation & Operation For CLEAN WATER ONLY ........9 4.
  • Page 3 Pyxis. The Pyxis warranty term for the EH-765-01 (electrode reference head) installed on the ST-765SS Series sensor body is six (6) months from original shipment from Pyxis. In no event shall the standard limited warranty coverage extend beyond this timeline from original shipment date.
  • Page 4: Introducing The Pyxis St-765Ss-Dcl Sensor

    1. Introducing the Pyxis ST-765SS-DCL Sensor Description Pyxis ST-765-DCL Series are four-parameter composite sensors used for the measurement Free Chlorine (FCL), Sulfite (SO3), pH, and Temperature in compliance with USEPA 334.0 and ISO-7393 guidelines. The sensors are offered in both 304 stainless steel and CPVC body formats for use with fresh and sea water.
  • Page 5: Specifications

    24VDC/2.5W Powered Constant ON Mode for Relay Control and RS-485 200 RPM – Motorized Brush Preset for Constant Operation FR-300-PLUS Rotational Speed *NOTE* FR-300-PLUS is purchased separately and IS REQUIRED for use in DIRTY/INDUSTRIAL WATER APPLICATIONS. ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 6: Unpacking The St-765Ss-Dcl

    Remove the instrument and accessories from the shipping container and inspect each item for any damage that may have occurred during shipping. Verify that all items listed on the packing slip are included. If any items are missing or damaged, please contact Pyxis Customer Service at service@pyxis-lab.com 1.3 Standard Accessories...
  • Page 7: Dimension

    2. Dimension See dimension diagrams below for ST-765SS Series sensor with ST-007 (for clean water) and FR-300-PLUS (for industrial water). ST-765SS Series Dimensions (mm) Figure 1. - Dimension of the ST-765SS (mm) Cell Dimensions (mm) – FOR CLEAN WATER USE ONLY ST-007 Flow Figure 2.
  • Page 8 Cell Dimensions (mm) – FOR DIRTY/INDUSTRIAL WATER USE ONLY FR-300 Flow Figure 3. – FR-300-PLUS Flow cell for ST-765SS -DCL use in DIRTY / INDUSTRIAL WATER APPLICATIONS ONLY ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 9: St-007 Installation & Operation For Clean Water Only

    Application Use: The ST-007 is a unique 316L stainless steel inline tee assembly specifically designed to safely house Pyxis inline sensors used in clean water applications only. The ST-007 should never be used in industrial or dirty water applications subject to suspended solids or particulate matter. The ST-007 is sold separately.
  • Page 10: 300-Plus Installation & Operation For Industrial Water Only

    The FR-300-PLUS is also designed to be utilized with a wide variety of alternative Pyxis inline sensors for a broad range of measurements. The FR-300-PLUS is sold separately.
  • Page 11 FR-300-01 Replacement Brushing Assembly Dimensions (mm) & Image FR-300-01 Replacement Brushing Assembly Replacement Procedure ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 12 Mounting: The FR-300-PLUS must be securely mounted to a back panel through the three (3) pre-drilled screw mounting holes in the reservoir body, with the Pyxis sensor aligned in a horizontal format as seen in the figure below. *NOTE* Sensor may be aligned to the left or right as desired.
  • Page 13 Free-Chlorine (FCL), Sulfite (SO3), pH and Temperature utilizing proprietary Pyxis Lab smart sensor technology, coupled with a Pyxis UC-50 micro-display and data logging terminal. The IK-765SS-DCL also incorporates a uniquely designed automated mechanical brush flow assembly (FR-300-PLUS) which is directly controlled via the UC-50 display to maintain optimum sensor electrode cleanliness in ‘dirty’...
  • Page 14: Wiring Of St-765Ss-Dcl Sensor & Fr-300-Plus Flow Reservoir

    4-20mA output signal, they are NOT LOOP POWERED. 24VDC+ power supply and 4- 20mA+ signal are independent of each other in all Pyxis Lab sensors. If the 24V power ground and the 4-20 mA-return in the controller are internally connected (non- isolated 4-20mA input), it is unnecessary to connect the 4-20 mA- (Gray wire) to the 4-20 mA negative terminal in the controller.
  • Page 15 FR-300-PLUS Wiring Instructions Follow the wiring table below to connect the FR-300-PLUS to a controller or the Pyxis UC-50 via 24VDC and RS- 485 modbus. Alternatively, any OEM controllers capable of providing 24VDC power supply may also be used. The FR-300-PLUS may be operated 100% of the time with no issue, simply by providing the unit 24VDC power supply.
  • Page 16: Calibration And Diagnosis

    6. Calibration and Diagnosis The ST-765SS Series sensors are rigorously calibrated before leaving the factory. As such, users do not need to calibrate the sensor for a period of three months or up to one year if the sensor is maintained in clean condition.
  • Page 17 Tap the discovered ST-765SS sensor to connect to the sensor. The uPyxis app can identify the sensor type if multiple Pyxis sensors are discovered in the scan. As shown in Figure 6, in the calibration page of uPyxis after connected to the sensor via the MA-CR Bluetooth adapter the current Free Chlorine, Sulfite, pH and temperature values will be displayed.
  • Page 18: Free Chlorine Calibration With Upyxis Mobile

    6.1.1.2 Free Chlorine – Single Point Calibration Procedure The ST-765SS Series must be slope calibrated in the ST-007 (for clean water) or the FR-300-PLUS flow reservoir (for industrial water) used with the sensor and must have CONSISTENT flow within the specified range as outlined in the specifications section 1.0 of this manual.
  • Page 19 Figure 7 – Enter Free Chlorine Concentration to begin Slope Calibration ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 20: Sulfite Calibration With Upyxis Mobile

    (a few minutes) for the sensor to stabilize before performing the calibration. *NOTE* Users may also use up to 100 us/cm conductivity standard as a ZERO CALIBRATION solution. Slope-point Calibration: Insert the ST-765SS Series sensor back into the ST-007 tee or the FR-300-PLUS flow reservoir and reestablish sample flow.
  • Page 21 Figure 8 - Enter Sulfite Concentration to begin Slope Calibration ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 22: Ph Calibration With Upyxis Mobile

    Measure for 1 minute and wait for the measurement result to stabilize before performing calibration, the high pH calibration standard value range acceptable for this step is 8.00-13.00 pH. Figure 9 Figure 10 Enter Low-pH Concentration for Calibration Enter High-pH Concentration for Calibration ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 23: 4-20Ma Span With Upyxis Mobile

    20mA output scale only. You cannot INCREASE the upper limit of the sensor beyond the range of the sensor. Figure 11 - Adjust 20mA Setting for Sulfite (<100 ppm) Figure 12 - Adjust 20mA Setting for Free Chlorine (<5 ppm) ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 24: Diagnosis With Upyxis Mobile

    This data may be exported from the uPyxis APP via email to service@pyxis- lab.com for technical support. Figure 13 - Diagnostic Interface ST-765SS-DCL Sensor Manual service@pyxis-lab.com...
  • Page 25: Calibration And Diagnosis By Upyxis Desktop App

    6.2 Calibration and Diagnosis by uPyxis Desktop App 1) Download and install uPyxis Desktop APP from https://upyxis.pyxis-lab.com.cn/release/pc/uPyxis.Setup-latest.zip 2) Connect a USB Type-C cable to the port at the bottom of the MA-CR and to the USB port of the laptop or computer.
  • Page 26 Alternatively, you may use the Windows Device Manager to identify the Comm Port that the Pyxis USB adapter is using. After the connection is established, the ST-765SS sensor series number and free chlorine values reading will be displayed on the left of the information page Figure 17.
  • Page 27 Figure 16 - Select a Comm port Figure 17 - Connected to ST-765SS-DCL sensor and information page Figure 18 - Calibration Page ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 28: Free Chlorine Calibration With Upyxis Desktop

    6.2.1.1 Free Chlorine - Single Point Calibration Procedure The ST-765SS Series must be slope calibrated in the ST-007 (for clean water) or the FR-300-PLUS flow reservoir (for industrial water) used with the sensor and must have CONSISTENT flow within the specified range as outlined in the specifications section 1.0 of this manual.
  • Page 29: Sulfite Calibration With Upyxis Desktop

    (a few minutes) for the sensor to stabilize before performing the calibration. *NOTE* Users may also use up to 100 us/cm conductivity standard as a ZERO CALIBRATION solution. Slope-point Calibration: Insert the ST-765SS Series sensor back into the ST-007 tee or the FR-300-PLUS flow reservoir and reestablish sample flow.
  • Page 30: Ph Calibration With Upyxis Desktop

    Measure for 1 minute and wait for the measurement result to stabilize before performing calibration, the high pH calibration standard value range acceptable for this step is 8.00-13.00 pH. Figure 20 - pH Low Calibration ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 31 Figure 21 - pH 7 Calibration Figure 22 - pH High Calibration ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 32: 4-20Ma Span With Upyxis Desktop

    Figure 23,24. *NOTE* The 4-20mA Span feature allows users to REDUCE the upper 20mA output scale only. You cannot INCREASE the upper limit of the sensor beyond the range of the sensor. Figure 23 -Set Free Chlorine 4-20mA Span Figure 24 -Set Sulfite 4-20mA Span ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...
  • Page 33: Diagnosis With Upyxis Desktop

    Figure 25 - Diagnostic Interface 6.3 Calibration through the Controller It is recommended that the ST-765SS Series calibration be carried out using the uPyxis app as demonstrated in the sections above. Alternatively, a single point calibration can be carried on the controller by adjusting the mA-to-ppm ratio (Free Chlorine / Sulfite).
  • Page 34: Sensor Cleaning And Maintenance

    Q-tips. If the surface is not entirely clean, continue to soak the sensor for an additional time until clean. Rinse the sensor with distilled water. Pyxis Lab Inline Sensor Cleaning Solution can be purchased at our online Estore/Catalog at https://www.pyxis- lab.com/product/inline-sensor-cleaning-kit/...
  • Page 35: Replacing Ph And Oxidizer Electrode Head

    9. Replacing pH and Oxidizer Electrode Head The pH/oxidizer electrode head of ST-765SS Series can be replaced when the original electrode head reaches its working life. The typical working life of the electrode can be as long as 2-years under normal operating conditions.
  • Page 36: Contact Us

    10. Contact Us Pyxis Lab, Inc 21242 Spell Circle Tomball, TX. 77375 www.pyxis-lab.com Phone: +1 (866) 203-8397 Email: service@pyxis-lab.com ST-765SS-DCL Sensor Manual service@pyxis-lab.com | +1 (866) 203-8397...

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