Related Manuals for AFFINIS GROUP SaniServ DuraFreeze 100
Summary of Contents for AFFINIS GROUP SaniServ DuraFreeze 100
- Page 1 SaniServ ® An AFFINIS GROUP Company “Reliability from the team that Serves the Best” DuraFreeze 100 Frozen Beverage Dispenser Operation Manual...
- Page 2 Distributor Name: ______________________________________________________ Address: _____________________________________________________________ Phone: _______________________________________________________________ Date of Installation: ____________________________________________________ Model Number: DuraFreeze 100 (7030010) Serial Number: _________________________________________________________ Installer/Service Technician: _____________________________________________ SERVICE Always contact your SaniServ dealer or distributor for service questions or service agency referral. If your SaniServ dealer or distributor cannot satisfy your service requirements, he is authorized to contact the factory for resolution.
-
Page 3: Table Of Contents
Table of Contents Introduction and Installation .............................. 2 Installer’s Preoperational Check............................3 Disassembly and Cleaning ..............................4 Assembly and Lubrication ..............................8 Sanitizing ..................................11 Operation (Filling and Starting) ............................12 Helpful Hints ..................................13 Consistency Adjustment ..............................14 Routine Maintenance ..............................15 Troubleshooting Guide .............................. - Page 4 IMPORTANT This machine was designed to produce frozen slush beverages only. Do NOT attempt to operate this machine with soft- serve or shake type product mix. Damage to the machine may occur and warranty will be void. SPECIFICATIONS Width 14.0 Inches (mm) (356) 25.4...
-
Page 5: Introduction And Installation
Introduction This manual provides a general system description of the SaniServ Frozen Beverage Dispensers. It has been prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the machines. Read and fully understand the instructions in this manual before attempting to install, operate, or perform routine maintenance on the machines. -
Page 6: Installers Preoperational Check
Pre-operational Check THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT: 1. Make certain that proper electrical connections have been made. Plug power cord into power outlet. 2. Set the “MIX” switch (Fig. 2) to the “ON” position momentarily to verify the direction of rotation of the dasher. -
Page 7: Disassembly And Cleaning
Disassembly and Cleaning CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SANITIZING REQUIREMENTS. This unit does not come pre-sanitized from the factory. Before serving product, the dispenser must be disassembled, cleaned, lubricated, and sanitized. Please be aware that these instructions are general guidelines. Cleaning and sanitizing procedures must conform to local Health Authority requirements. -
Page 8: Fig. 7 Dispensing Product
Disassembly and Cleaning Procedure CAUTION 1. Fill the machine with cold water and set the “FREEZE” DO NOT USE ANY TOOLS OR SHARP OBJECTS TO switch to the “OFF” position and the “MIX” switch (Fig. 6) REMOVE ANY O-RINGS FROM THIS MACHINE. to the “ON”... -
Page 9: Fig. 9 O-Ring Removal
Fig. 9 O-Ring Removal 9. Remove the dasher assembly (Fig. 10) being careful not to damage the scraper blade, then disassemble in the following manner: Fig. 10 a. Remove and take apart the rear seal assembly. Dasher Assembly b. Remove the scraper blade from the dasher by first rotating blade upward and then unsnapping one end from the support rod. -
Page 10: Fig. 12 Cleaning All Ports And Holes
11. For best cleaning results select a concentrated 12. Place all parts in a three partition sink filled with the anti-bacterial dishwashing detergent containing following solutions: biodegradable anionic and nonionic surfactants. a. In one partition, detergent solution diluted to the NOTE: Avoid detergents containing phosphates. -
Page 11: Assembly And Lubrication
Assembly and Lubrication Use a food grade lubricant* ONLY. Sanigel (SaniServ part number 1150) is recommended and is available from the factory or your local authorized SaniServ dealer or distributor. Lubrication must be performed daily. * The SaniServ recommended product is a colorless to white, odorless, tasteless food contact lubricant accepted by the United States Food and Drug Administration (FDA) with a USDA rating of H1 and certified for food contact by NSF International. -
Page 12: Fig. 14 Scraper Blade Installation
Install the scraper blade onto the dasher assembly g. Insert the dasher assembly into the freezing by holding the blade perpendicular to the tabs (Fig. cylinder as far as possible (Fig. 17) being careful 14) and then snapping them over the flat area of not to damage the scraper blades. -
Page 13: Fig. 18 Spigot Plunger Lubrication
2. Lubricate and assemble the front plate assembly in the following manner: Spigot Plunger a. Install the two o-rings on the spigot plunger by rolling them onto the plunger. Seat the o-rings in the grooves. Be certain that they are not twisted. Spigot Plunger O-rings Smooth the lubricant into the grooves and over... -
Page 14: Sanitizing
Sanitizing Prior to operation, the machine must be sanitized. The unit must have already been cleaned and lubricated. Note: Sanitize immediately before use, not several hours before or the previous evening. 1. First, wash hands with a WARNING suitable antibacterial hand soap. For best results select a DO NOT INSERT ANY TOOLS OR OBJECTS INTO concentrated anti-bacterial hand... -
Page 15: Operation (Filling And Starting)
Operation (Filling and Starting) Always start with a cleaned and sanitized dispenser as per previous instructions. Use only fresh mix when filling the units. Following these instructions is critical to the maximum operating efficiency of the machine. 1. Set both switches to the “OFF” position.. 4 Set both the “MIX”... -
Page 16: Helpful Hints
Helpful Hints Closed Hours/Shut-Down: If the machine is turned Front Plate: This component (Fig. 25) is the plastic off during closed hours, to resume operation: device from which the product is dispensed. It is designed and made for strength and durability. 1. -
Page 17: Consistency Adjustment
Consistency Adjustment WARNING: Adjustments to mechanical consistency control systems should be made ONLY by trained service personnel. Power must be removed from the machine before panels (guards) or protective covers are removed. Once the panels (guards) are removed, an adjustment is made, protective panels (guards) are replaced, power is restored to the machine, and the consistency setting is tested. -
Page 18: Routine Maintenance
Routine Maintenance (Owner-Operator) WARNING DISCONNECT THE MACHINE FROM ITS POWER SOURCE BEFORE PERFORMING ANY ROUTINE MAINTENANCE. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT IF THIS PRACTICE IS NOT OBSERVED. Scraper Blade Wear Mark Daily: Inspect the machine for signs of product leaks past seals and gaskets. -
Page 19: Troubleshooting Guide
Please make these simple checks prior to contacting you service provider. Because adjustments to the machine are not covered under the terms of warranty, these tips can save you time and money. If you feel you are not comfortable performing trouble-shooting suggestions, please contact your local certified service provider. -
Page 20: Troubleshooting Glossary
Trouble Shooting Glossary Ambient Temperature. The temperature of the air in the immediate vicinity of the operating machine. High am- bient temperature can reduce the capacity with an air-cooled condenser. Capacity. The total capacity of frozen product that a freezer can produce in a given period usually stated in gal- lons per hour (G.P.H.). -
Page 21: Wiring Diagram
Wiring Diagram Wiring Box Diagram WIRING DIAGRAM PAGE 18... -
Page 22: Exploded View
EXPLODED VIEW PAGE 19 PAGE 20... -
Page 23: Service Record
Service Record Date Service Performed Serviceman’s Signature SERVICE RECORD PAGE 20... - Page 24 SaniServ ® An AFFINIS GROUP Company 451 E. County Line Road P.O. Box 1089 Mooresville, Indiana 46158-5089 We are on the web... www.saniserv.com Proudly made in the U.S.A. Technical Publication Publ. No. 80853 Updated 08/05...
Need help?
Do you have a question about the SaniServ DuraFreeze 100 and is the answer not in the manual?
Questions and answers