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AFFINIS GROUP SanisServ 500 Series Operation Manual

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Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454
2940 Hwy 14 W, Rochester, MN 55901
SaniServ
®
An AFFINIS GROUP Company
"Reliability from the team that Serves the Best"
500 Series
Soft Serve Twist Dispensers
Operation Manual

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  • Page 1 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 SaniServ ® An AFFINIS GROUP Company “Reliability from the team that Serves the Best” 500 Series Soft Serve Twist Dispensers Operation Manual...
  • Page 2 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Distributor Name: _______________________________________________________ Address: ______________________________________________________________ Phone: _______________________________________________________________ Date of Installation: _____________________________________________________ Model Number: ________________________________________________________ Serial Number: _________________________________________________________ Installer/Service Technician: _____________________________________________ SERVICE: Always contact your SaniServ dealer or distributor for service questions or service agency referral.

  • Page 3: Table Of Contents

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Table of Contents Introduction ..................................1 Installation..................................1 Installer’s Preoperational Check ............................2 Disassembly and Cleaning ..............................3 Assembly and Lubrication ..............................7 Sanitizing &...

  • Page 4: Introduction

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Introduction This manual provides a general system description of the SaniServ Soft Serve Twist Dispensers. It has been prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the machines. Please read and fully understand the instructions in this manual before attempting to install, operate, or perform routine maintenance on the machines.

  • Page 5: Installer's Preoperational Check

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Installer’s Preoperational Check THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT. WARNING 1. Make certain that proper electrical connections have been made.

  • Page 6: Disassembly And Cleaning

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Disassembly and Cleaning CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SANITIZING REQUIREMENTS. This unit does not come pre-sanitized from the factory. Before serving product, the dispenser must be disassembled, cleaned, lubricated, and sanitized.

  • Page 7: Fig. 7 Front Plate Assembly

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 4. Set each control switch (Fig. 2) to the “CLEANOUT” position and agitate for approximately 1 - 2 minutes and then drain the water by opening the spigots (Fig. 6). After the unit is empty, set the control switches to the “OFF”...

  • Page 8: Fig. 10 Dasher Assemblies

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 7. Remove the dasher assemblies (Fig. 10) being 8. Remove the carburetor tubes (Fig. 11) from the mix careful not to damage the scraper blades. pans.

  • Page 9: Fig. 12 Mix Pan Reservoir Agitator

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 9. Remove the mix pan lids, mix pan agitators (Fig. 12), 11. Use the small diameter brush to clean all holes and drip tray and drip tray insert (Fig.

  • Page 10: Assembly And Lubrication

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Assembly and Lubrication Use only food approved lubricants. Haynes Lubri-Film (SaniServ part no. 1150) is recommended and is available from your local authorized SaniServ dealer or distributor.

  • Page 11: Fig. 17 Scraper Blade Assembly

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 d. Place the scraper blades over the scraper blade 2. Lubricate and assemble the front plate assembly in holders so the holder pins fit into the blade notches the following manner: as shown in Fig.

  • Page 12: Fig. 21 Front Plate Gasket Installation

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 d. Install the blue gaskets by slipping them into the 3. Install the o-ring on each carburetor tube (Fig. 23). grooves in the front plate as shown in Fig. 21. Install Apply a lubricant (SaniGel p/n 1150 recommended) so that the thicker edge of the gasket is next to the sparingly over the o-rings.

  • Page 13: Fig. 25 Mix Pan Reservoir Mixout Probe

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Sanitizing Prior to operation, the machine must be sanitized. The unit must have already been cleaned and lubricated. Note: Sanitize immediately before use, not several hours before or the previous evening. 1.

  • Page 14: Sanitizing & Operation

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 7. Allow the compressor(s) to cycle 3-4 times dispensing WARNING a sample of the product after each cycle to check for consistency.

  • Page 15: Consistency Adjustment

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Electronic Consistency Control System Adjustments to the Electronic 4. Using a small slotted and insulated screwdriver, turn Consistency Control System can be the potentiometer (Fig.

  • Page 16: Routine Maintenance

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Routine Maintenance (Owner-Operator) stop leaks around gaskets or seals, check for improper WARNING lubrication and worn or damaged parts. Replace parts as needed.

  • Page 17: Helpful Hints

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Helpful Hints Front Plate: This component is the plastic device from Mix Pan Agitator: If the mix pan agitator stops turning which the product is dispensed.
  • Page 18 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Please make these simple checks prior to contacting you service provider. Because adjustments to the machine are not covered under the terms of warranty, these tips can save you time and money. If you feel you are not comfortable performing trouble-shooting suggestions, please contact your local certified service provider.

  • Page 19: Troubleshooting

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Trouble Shooting Glossary Ambient Temperature. The temperature of the air in the immediate vicinity of the operating machine. High ambi- ent temperature can reduce the capacity with an air-cooled condenser. Capacity.
  • Page 20 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Trouble Shooting Glossary Rear Seal. This part is stationary during operation and must not move. When installed and lubed properly, seals mix in cylinder.

  • Page 21: Service Record

    Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Service Record Date Service Performed Service Performed By PAGE 18 SERVICE RECORD...
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  • Page 24 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 SaniServ ® An AFFINIS GROUP Company 451 E. County Line Road P.O. Box 1089 Mooresville, Indiana 46158-5089 We are on the web...

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