Ulma 2000 TCA 2 Installation And Maintenance Instructions Manual

6-20kw

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INSTALLATION AND MAINTENANCE INSTRUCTIONS OF
ULMA 2000 TCA 2
6-20kW
ƛ
Lambda control

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Summary of Contents for Ulma 2000 TCA 2

  • Page 1 INSTALLATION AND MAINTENANCE INSTRUCTIONS OF ULMA 2000 TCA 2 6-20kW ƛ Lambda control...
  • Page 2: Table Of Contents

    The product is CE marked, which means that it meets all the established requirements for the product to be used in the EU. ULMA AB disclaims all liability that may arise from misuse or incorrect use of the Ulma2000TCA 2...
  • Page 3: Information

    Regular service ensures that the burner works optimally and reduces the risk of unexpected downtime. REPLACEMENT OF WEARING PARTS Replace wear parts if necessary by an authorized service technician at your ULMA dealer. Check that replaced parts are in tune and perform flue gas analysis.
  • Page 4: Description Of The Project

    DESCRIPTION Ulma2000 TCA 2 is a burner designed for boilers and optimized for 6-8 mm wood pellets. The unit comes with a conveyor that feeds fuel from a separate storage. An integrated control manages the burner via temperature sensors, which automatically starts and stops the unit depending on the boiler temperature.
  • Page 5: Installation

    INSTALLATION If the pellet burner is to be installed in a boiler other than Ulma's, it is recommended to install it in one of the boiler hatches. It is often convenient to use the oil burner door for this purpose. However, if the space for ash handling is limited, the wood burner door may be a better option.
  • Page 6 RECOMMENDATIONS FOR PELLET STORAGE To minimize dust and chips when filling pellets, which can lead to problems such as arching, we recommend ready-made storage units from MAFA in Ängelholm. We offer two models of weekly storage in cooperation with MAFA, which are adapted for the use of pellets in small bags.
  • Page 7: Manufacture Of Feed Pipes

    This analysis must also be done in writing in the two forms that you will find at the end of this manual. One you keep yourself, the other must be sent to ULMA AB in Svenljunga. If this is not followed, the warranty on the burner is not valid.
  • Page 8: Assembly Description For Auger Feeder

    ASSEMBLY INSTRUCTIONS FOR AUGER FEEDERS 1. Take out the metal inlet and the pre-cut plastic pipe. 2. Push the plastic pipe together with the metal inlet. 3. Fix the plastic pipe with the supplied screw. 4. Take out the auger motor. 5.
  • Page 9: Connecting The Compressor

    CONNECTION OF COMPRESSOR 1. Place the burner upright and connect the compressed air hose to the quick coupler on the burner compressed air valve. 2. Connect the compressed air hose to mini compressor. Tip: To create more order and free up floor space, we recommend using our smart compressor shelf.
  • Page 10: Electrical Installation

    ELECTRICAL INSTALLATION All electrical connections on the burner and auger are equipped with quick connectors as follows: 1. For temperature sensors 2. For auger feeders 3. Power supply in (230 V) The protective cover on the burner cannot removed until all cables are disconnected from their connectors.
  • Page 11: Start-Up And Settings

    START-UP AND SETTINGS The burner is not pre-set on delivery and should therefore be calibrated with a flue gas instrument at the first start-up. 1. Before connecting the burner, fill the auger with pellets by connecting the power cables of the pellet burner and the auger motor with each other. Let the auger motor run for a few minutes after it is full, about 10-15 minutes is recommended.
  • Page 12: Programming And Information On The Control

    PROGRAMMING AND INFORMATION ON THE CONTROL IKON DESCRIPTION ACTION Enter temperature menu Click on the screen Check the current state of ignition/shut- Click on the screen down. Main menu Click on the screen Increase Click on the screen or press and hold Decrease Click on the screen or press...
  • Page 13: Sleep Mode

    SLEEP MODE Fumis Premium automatically switches to sleep mode after 30 seconds of inactivity. When touched, the screen is reactivated. During sleep mode, the following information may be displayed, depending on the settings: • Only the clock • Only the water temperature •...
  • Page 14: Start Up The Device

    START UP THE DEVICE The Fumis Premium interface offers two options to start up the device, described as "Option A" and "Option B" below. Please note that the device can only be started when the display shows "OFF" in the left corner. ALTERNATIVE A: 1.
  • Page 15: Selecting The Operating Power Level

    SELECT OPERATING POWER LEVEL Fumis Premium offers five different power levels to choose from. 1. If the device is in sleep mode, click on the screen to wake it up. If the screen is already active, you do not need to click. 2.
  • Page 16: Service Menu

    Parameter changes are only accessed through the service menu, which is accessible with a dedicated password. Changing the parameters can affect the operation of the pellet burner, causing errors and even damage. Ulma therefore allows only trained dealers to access servicemenyn.
  • Page 17: Warnings And Errors

    WARNINGS AND ERRORS ERROR CODES Code Warning/error Description of the fault and remedy A002 Maintenance Error, caused by: 1. Ignition failed, 2. water over temperature, 3. backfire protection A004 Low battery Overheated. Clean the boiler and chimney. Reset the alarm and restart the device.
  • Page 18: Maintenance Of The Burner

    MAINTENANCE OF THE BURNER The automatic ash discharge uses compressed air to clean the combustion chamber after each firing and must therefore always be connected to a compressor. The need for manual cleaning varies depending on the quality of the pellets used and the energy consumption of the house.
  • Page 19 3. Remove the cover 4. Lifting off the cover 5. Lift out the pellet hose 6. Loosen the quick-release fasteners 7. Lift off the back of the burner. 8. Pull out the inner burner tube...
  • Page 20 9. Clean all combustion holes 10. When the burner tube is reassembled, both pins must be in the holes. Then reassemble in reverse order as shown in the pictures. REPLACEMENT OF IGNITION ELEMENTS 1. Disconnect all three cables from the burner. 2.
  • Page 21: Electrical Scheme

    ELECTRICAL SCHEME...
  • Page 22: Drawings And Technical Data

    REV. DRAWINGS AND TECHNICAL DATA 479,3 REV. Beskrivning Datum Godkänd 178,5 161,5 161,5 178,5 238,5 TECHNICAL DATA Dimensions outside boiler (wxhxd) 250mm x 300mm x 365 mm Dimensions burner tube (diameter x length) 154 x 220 mm Combustion efficiency 97 % Rated power in maximum mode 20 kW Voltage...
  • Page 23 WARRANTY TERMS ULMA AB offers a one-year warranty on the Ulma 2000 TCA 2 pellet burner with respect to manufacturing defects in the components. However, the warranty does not apply to damage caused by inadequate maintenance, incorrect handling or poor installation. It also does not cover damage to persons or property other than the goods sold, nor consequential or indirect damage.
  • Page 24 Ulma AB +46 (0)325 - 176 80  �� Energigatan 11 info@ulma.se ✉ 512 53 Svenljunga www.ulma.se  SWEDEN...

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