ECKELMANN SIOX Operating	 Instruction

ECKELMANN SIOX Operating Instruction

Extension module io extension for higher-level controllers

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Operating instruction
 
SIOX Extension Module
IO extension for higher-level controllers*
 
* System Centres Virtus, CI xxx0, Pack Controller VS 301x xx | Control Units WRG 3010 x | GLT
30.03.2023
Doku 1.0

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Summary of Contents for ECKELMANN SIOX

  • Page 1 Operating instruction   SIOX Extension Module IO extension for higher-level controllers*   * System Centres Virtus, CI xxx0, Pack Controller VS 301x xx | Control Units WRG 3010 x | GLT 30.03.2023 Doku 1.0...
  • Page 2 Copyright: All rights to any use whatever, utilisation, further development, forwarding and creation of copies remain with the Eckelmann AG company. In particular, neither the contract partners of Eckelmann AG nor other users have the right to distribute or market the IT programs/program parts or modified or edited versions without express written permission.
  • Page 3: Table Of Contents

    5.1.3 Terminal assignment of the digital inputs - 230 V AC ..................29 Connectors for safety extra-low voltage / protective earth conductor (on the side)......31 5.2.1 Terminal assignment SIOX SUPPLY, protective earth conductor & SIOX IN/OUT ........32 Manual / Automatic operating modes changeover ................34 Decommissioning and disposal ......................35...
  • Page 4   Part numbers and accessories SIOX.......................38   30.03.2023 4/38...
  • Page 5: Conventions

        1 Conventions 1.1 Warning signs, symbols and text formatting used in this manual Explanation of the warning signs, symbols and text formatting used in this operating and service manual: • DANGER  DANGER Instructions with this symbol and/or the signal word DANGER warn the user of situations that will cause severe injury or death if the specified instructions are not observed! * •...
  • Page 6: Explanation Of Text Formatting

    A general instruction consists of two elements: The symbol  with text (including NOTICE, if applicable) and the text of the instruction: For example:  NOTICE The current operating manual is available online from the E°EDP (Eckelmann ° Electronic Documentation Platform) at www.eckelmann.de/elds. 30.03.2023 6/38...
  • Page 7: Safety Instructions

        2 Safety instructions This operating manual is part of the device. It must be kept in the vicinity of the controller as well as for future use so that it can be consulted when required. The operating manual must be available to the operating and maintenance personnel at all times in order to avoid operating errors.
  • Page 8: Disclaimer In The Event Of Non-Compliance

         ATTENTION Warning of damage to goods! In our experience, the transmission of fault messages is not yet functional during the putting into service (no internet connection, no telephone line installed, etc.). It is strongly recommended in such cases to monitor the controller via the CAN bus using a system centre, a store computer or an operator terminal and to enable the transmission of fault messages, for example using a GSM modem via a mobile telephone system.
  • Page 9: Intended Use

      2.3 Intended Use SIOX extension modules (Serial IO-Extension) are designed exclusively for the intended use: SIOX extension modules expand higher-level controllers by 8 relay outputs and 12 digital inputs each. Whether and how many extension modules are needed depends on the functions that are made available via the higher-level controllers for their intended use.
  • Page 10: Electrostatic-Sensitive Components And Control Components (Esd)

    Containers and worktops made of wood, metal or conductive plastics or paper bags 2.6 Abbreviations used • DGUV Regulation 3 - Accident Prevention Regulation for Electrical Systems and Equipment (previously: BGV A3 - Employer’s Liability Association  Regulation for Occupational Health and Safety) • DIN Deutsches Institut für Normung e.V. (German Standardisation Institute) • E°EDP/EDP Electronic Documentation Platform of Eckelmann AG • ESD Electrostatic-Sensitive Device • ESD Electro-static discharge (Electro Sensitive Devices) • IEC International Electric Committee •...
  • Page 11: Siox Tasks

      3 SIOX Tasks SIOX extension modules (Serial IO-Extension) expand higher-level controllers by 8 relay outputs and 12 digital inputs each. These controllers supply the extension modules with power and communicate with them. Whether and how many extension modules are needed depends on the range of functions provided by the higher-level controllers and/or required to perform your tasks.
  • Page 12: Connectors On The Extension Module

     New products from March 2023 • A PE terminal point has been added on the left side of the housing below SIOX SUPPLY, to which the PE must be connected, for details see chapter Terminal assignment SIOX SUPPLY, protective earth conductor &...
  • Page 13 PE must be connected! • Interfaces SIOX IN: connector for communication with the higher-level controller SIOX OUT: if needed, connector for data transmission to other extension modules  The detailed device and terminal assignments are listed in the chapter SIOX connection and terminal assignment.
  • Page 14: Siox Installation And Start-Up

    • If the controller is used in any way not specified by Eckelmann AG, the protection supported by the extension module can be compromised, see chapter Intended Use.
  • Page 15: Use Of The Relay Outputs / Digital Inputs

        4.1 Use of the relay outputs / digital inputs  DANGER Warning about dangerous electrical voltage! Danger to life - Danger of electric shock! External voltage 230 V AC can be present at these terminals! • Relay outputs 230 V AC NO mixed operation of the voltage levels! Danger to life - Danger of electric shock! Low voltage (230 V AC) and safety extra-low voltage (24 V AC/DC) must not be connected together at the relay outputs! There is a danger to life as 230 V AC may be present in the 24 V supply system! •...
  • Page 16: Din Rail Mounting

        4.2 DIN rail mounting SIOX extension modules are snapped onto a DIN rail using two claws on the rear side, for details see chapter Mounting on the DIN rail.  ATTENTION Important safety instructions! The unit may only be operated mounted on a DIN rail as an integrated regulation and control unit (EN60730) and can be mounted in a row without spacing.
  • Page 17: Mounting On The Din Rail

        4.2.1 Mounting on the DIN rail  DANGER Warning about dangerous electrical voltage! Danger to life - Danger of electric shock! The safety  regulations and work safety instructions must be observed for the mounting. All plug connectors may only be inserted and removed in a de-energised state, see chapter Handling Wide COMBICON Plugs.
  • Page 18: Removal From The Din Rail

        4.2.2 Removal from the DIN rail  DANGER Warning about dangerous electrical voltage! Danger to life - Danger of electric shock! The safety  regulations and work safety instructions must be observed for the removal. All plug connectors may only be inserted and removed in a de-energised state, see chapter Handling Wide COMBICON Plugs.
  • Page 19: Handling Wide Combicon Plugs

        4.2.3 Handling Wide COMBICON Plugs  DANGER Warning of dangerous electrical voltage! Danger to life - Danger of electric shock! For assembly, the safety regulations and the work safety instructions must be observed. All plug-in connections may only be plugged and unplugged in a de-energised state. Correct handling Mating connectors must be plugged or unplugged vertically and without canting.
  • Page 20: Connection To A Higher-Level Controller

    Danger of destruction of components! SIOX expansion modules may only be connected to each other or to a higher-level controller when no voltage is present! In the event of any mix-up of the SIOX data cable (RJ45) with an Ethernet network cable with PoE (Power over Ethernet), participating...
  • Page 21     Pack controllers / controllers for heat recovery / controllers for the building management system Here using the example of VS 3010 (2): Depending on the type and configuration of the controller, up to a maximum of 3 extension modules can be connected to these controllers (base modules)! ...
  • Page 22: Status Leds

    Check SIOX data cable to the SIOX if necessary. OFF: Error - no communication, power supply! Check data cable and power supply cables to the SIOX if necessary. 4.5 Care Instructions for Front Panel The front panel should be cleaned with a dry, soft microfibre cloth or with a suitable commercially available cleaning cloth for monitors.
  • Page 23: Siox Connection And Terminal Assignment

    Terminal assignment of the digital inputs - 230 V AC • Connectors for safety extra-low voltage / protective earth conductor (on the side) • Terminal assignment SIOX SUPPLY, protective earth conductor & SIOX IN/OUT 5.1 Connections for 230 V AC (top) SIOX extension module 30.03.2023...
  • Page 24: Power Supply, Protective Earth Conductor & Data Cables

    5.1.1 Power supply, protective earth conductor & data cables SIOX extension modules are supplied with power from a higher-level controller (SIOX SUPPLY, terminals 91/92/93/94/95). Communication with the extension modules takes place via the SIOX OUT and SIOX IN data interface using RJ45 connectors.
  • Page 25     System centre Power supply 230 V AC / SIOX SUPPLY and SIOX OUT, here using the example of a VSC 5x10:  DANGER Warning about dangerous electrical voltage! Danger to life - Instruction for protective earthing: The protective earth conductor PE must also be connected to the grounding screw M4 on the rear side of the device cage using a ring cable lug.
  • Page 26     SIOX extension module Power supply 9/12 V DC / SIOX SUPPLY, SIOX OUT and protective earth conductor PE  DANGER Warning about dangerous electrical voltage! Danger to life - Instruction for protective earthing: The protective earth conductor PE must also be connected to the grounding screw M4 on the side of...
  • Page 27: Terminal Assignment Of The Relay Outputs - 230 V Ac

        5.1.2 Terminal assignment of the relay outputs - 230 V AC  DANGER Warning about dangerous electrical voltage! Danger to life - Danger of electric shock! BEFORE connecting and disconnecting, it must be checked that no voltage is present at the 230 V AC relay outputs! Overvoltage category II / soiling degree 2: All connectors of the extension module provided for operation with 230 V AC supply voltage must be wired with the same outer conductor (L).
  • Page 28     Relay outputs on the SIOX extension module Relay Terminal No. Function output Relays 15, 16, 18 15, 18 The functionality of the digital inputs varies depending on the higher-level controller. See chapter for details about the LEDs. 25, 26, 28 25, 28 ...
  • Page 29: Terminal Assignment Of The Digital Inputs - 230 V Ac

    Practical tip: Signals of 24 V AC/DC must be detected via coupling relays. For pulse counters with pulse measuring or transistor interface the use of SSR coupling relays is required, for further details see chapter Use of relay outputs / digital inputs. (1) SIOX without manual control switches (2) SIOX with manual control switches 30.03.2023 29/38...
  • Page 30     Digital input Terminal No. Function Without With switch switch A1, A2 50, 51 The functionality of the digital inputs varies depending on the higher-level controller. See chapter Status LEDs for details about the LEDs. B1, B2 52, 53 ...
  • Page 31: Connectors For Safety Extra-Low Voltage / Protective Earth Conductor (On The Side)

        5.2 Connectors for safety extra-low voltage / protective earth conductor (on the side) SIOX extension module Higher-level controllers, for details see chapter SIOX Tasks. 30.03.2023 31/38...
  • Page 32: Terminal Assignment Siox Supply, Protective Earth Conductor & Siox In/Out

    Malfunction due to interference! As a general rule, care should be taken to ensure that signal cables and cables carrying supply voltage are routed in separate cable ducts The data cables (SIOX IN / SIOX OUT with RJ45 connector) should not be routed in the immediate proximity of high voltage or high frequency cables.
  • Page 33 The power supplies of the higher-level controllers are dimensioned as follows: - for system centres max. 4 extension modules and - all other controllers max. 3 extension modules. SIOX data cables* - SIOX IN/OUT (RJ45) on the extension module Designation and terminal no. Function - see chapter...
  • Page 34: Manual / Automatic Operating Modes Changeover

        6 Manual / Automatic operating modes changeover Depending on the SIOX extension module, switches for Manual/Off/Automatic selection are available for the relay outputs. These can be used for the following purposes: 1. Service, commissioning or TÜV acceptance 2. Emergency operation Manual mode enables permanent switching from Automatic mode to Manual ON (I) or to Manual OFF (O).
  • Page 35: Decommissioning And Disposal

    Users have the option of returning a B2B device distributed by us to us at the end of its service life. Please contact your customer service representative at Eckelmann AG to arrange for the device to be taken back and disposed of properly. Please inform yourself about the local regulations for the separate disposal of electrical and electronic products and batteries.
  • Page 36: Technical Data Siox

    Digital inputs 12 x 230 V AC, floating output Mains voltage fluctuations 207 V AC to 253 V AC Data interfaces SIOX IN / SIOX OUT: Data interfaces to the higher-level controller / to other extension modules Other interfaces SIOX SUPPLY: Power supply from the...
  • Page 37: Mechanical Data

    Official Journal of the EU L96, 29/03/2014, pages 79-106 • RoHS Directive 2011/65/EU; Official Journal of the EU L174, 01/07/2011, pages 88-110 8.2 Mechanical Data SIOX extension module with manual control switches, all dimensions in mm. (1): Mating connector with cable 30.03.2023 37/38...
  • Page 38 Conventional relays - only for FS 30x0 LISIOX0014 • Solid state relays - e.g. for control of ejectors LISIOX0015 Accessories SIOX power supply cable Supply cable for the power supply of the SIOX, KABLIND006 length 2 m SIOX data cable Data cable in the lengths: 0.4 m KABLIND001 0.7 m...

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