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Evoset PWB+ TOOL SHRINK Basic User Instructions

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USER
INSTRUCTIONS

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Summary of Contents for Evoset PWB+ TOOL SHRINK Basic

  • Page 1 USER INSTRUCTIONS...
  • Page 2 IMPORTANT CAUTIONS & WARNINGS ▪ Tool shank tolerance required: ▪ The power cord provided must The Tool Shrink Basic is built Ø3 to 5 mm (Ø0.118” to with the latest technology and it be plugged into the correct 0.1968”) maximum h5. is extremely safe and easy to standard, three-phase outlet for operate.

  • Page 3: Table Of Contents

    Shrink fitting settings How to check the resistance of the tool holders?........27 How to add special tool holders?... 28 Error information………………... 29 Default values in the tables ….. 30-32 Maintenance frequency…………. 33 ..Web interface ......
  • Page 4 GENERAL OVERVIEW POSITION RING...
  • Page 5 ACCESSORIES AND SPARE PARTS Important: These accessories related to the Shrinkfit tool holders must be ordered separately in order to use the TOOL SHRINK BASIC. REQUIRED AS A MINIMUM FOR SHRINK GRIP AND SHRINK RELEASE OPERATIONS Finned support ▪ Finned supports and adapter ring for each type of machine side taper used on Shrinkfit tool holders.
  • Page 6 TOOL SHRINK BASIC FEATURES ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪...
  • Page 7 RANGE OVERVIEW TOOL SHRINK BASIC & TOOL SHRINK BASIC TOOL COOLING SUPPORT COOLING UNIT TOOL SHRINK BASIC FEATURES Power: 16 kW allows the shrinking and unshrinking of tools Ø3 to Ø32 mm (Ø0.118" to Ø1.26") Max. tool length: 430 to 490mm Max.
  • Page 8 REFRIGERATED WATER COOLING BELLS UNIT INSTALLATION OF THE REFRIGERATION UNIT The water cooler must be positioned on a stable working platform with a clearance of 50 cm (19.7") on both sides in order to allow air flow.
  • Page 9 MOUNTING THE EXTENSION TABLE (AVAILABLE AS AN ACCESSORY OR DELIVERED WITH THE WATER-COOLING OPTION) Tighten the 2 screws MOUNTING THE COLUMN FOR THE WATER-COOLING TUBES (DELIVERED WITH THE WATER-COOLING OPTION) Tighten the 4 screws Connect the 2 tubes of the water-cooling system to the connectors of the column.
  • Page 10 CONNECT THE REFRIGERATED UNIT TO THE TOOLSHRINK EVO Plug the cable from the refrigerated unit into the outlet This socket is not installed on Tool Shrink Basic devices that can be connected without a transformer for the 3x440-480V+GND power supply. Never turn on the power without having filled the cooler first.
  • Page 11 WATER COOLER MAINTENANCE FREQUENCY OBSERVATION WATER LEVEL CHECK 1 month WATER TANK CHECK 6 months Water (7.5 < pH < 9 and 7°C (44.6°F) < TH < 15°C (59°F) RADIATOR CLEANING 2 months Do not use an air blower REMARKS ▪...
  • Page 12 TAKING DELIVERY The device you have received has been controlled and tested in our plant according to ISO9001 specifications. If the equipment is being stored or transported under unacceptable conditions it may be permanently damaged. In this case the manufacturer will exclude all warranty claims and obligations. Unpacking must be carried out carefully to avoid any damage.
  • Page 13 KEYPAD AND DISPLAY PRESENTATION STARTING THE DEVICE Switch ON the main interrupter of the Shrinkfit device. The Power LED turn ON. After 10 seconds, the Power Led and Mode 1 LED are activited and show that the device is ready to be operated.
  • Page 14 STARTING TO SHRINK AND UNSHRINK Electrical hazard when dismounting module Always wear protective gloves while handling parts Shrinkfit holders, tools, accessories and spare parts. Persons with medical implants are not permitted Do not use hydraulic tool holders on this to use or work with this device. Persons with a device as there is a risk of explosion and pacemaker must refer to the guidelines for their third-degree burns.
  • Page 15 MODE SELECTION Power Zylindrical program...
  • Page 16 SHRINKING PROCESS Place the position ring and the adapter ring corresponding to the type of tool holder on the cooling tube. Select the corresponding heating mode to use depending on the type of tool holder according to the table above. Place the cooling tube with position ring and adapter ring on the base plate hole.
  • Page 17 Move the inductor housing downwards on the holder by pressing the button on the handle. The heat-focusing stopper must be in contact with the top of the tool holder. Push the Mode button until you reach the corresponding mode shown earlier in the table.
  • Page 18 Before using the Boost function, please ensure that your tool holder is not already hot (<30°C (122°F)) Evoset AG is not responsible for misuse of the Boost function. The Boost function is only for one cycle. Push the Mode button until you reach the corresponding mode shown earlier in the table.
  • Page 19 SHRINKING FOR SPECIAL TOOLS For special tools, e.g. tools with a front end that is larger than the shank, split heat- focusing stoppers are available. The use of split heat-focusing stoppers requires clearance between the tool head and the front face of the tool holder. To successfully shrink/release special tools, it is necessary to observe the following conditions: ▪...
  • Page 20 Push the Mode button until you reach the corresponding mode shown earlier in the table. Push the Heating cycle button once and wait for the heating cycle LED to go off. Place the tool in the tool holder. After shrinking, move the inductor housing slightly upwards and remove the split heat focusing stopper.
  • Page 21 SHRINK RELEASE OF SPECIAL TOOLS Place the tool holder in the finned support, or into the adapter ring on the cooling tube Move the inductor housing below the front face of the toolholder and fit the appropriate split heat-focusing stopper assembly around the shank of the cutting tool.
  • Page 22 2 min. SHRINKING/UNSHRINKING OF CUSTOM TOOL HOLDERS OR COMPETITOR’S TOOL HOLDERS The Tool Shrink Basic offers the possibility to set up manual heating programs by using a dedicated web interface. Please contact your usual Evoset AG partner for detailed information.
  • Page 23 In the case of a Wi-Fi connection: When the device is ON, a Wi-Fi network is automatically created. Connect your computer to it. Example: SSID/WI-FI NAME: Evoset-D7-6F-E3 wifievoset DEFAULT PASSWORD: In the case of an Ethernet (RJ45) connection: Shut down the device Power switch.
  • Page 24 For both types of connection: Open a web browser (e.g. Google Chrome, Internet Explorer, Edge, Firefox…) In the Address Bar (URL), type the IP Address: 172.24.1.1 Press the Enter key.
  • Page 25 6. All the menu options of the software are available on the menu bar. Status The condition of the unit Specific setting Heat program without measuring resistance Rg detection Measure the resistance value of the tool holder Events All software actions in a log file Data The heating process history Settings...

  • Page 26: Shrink Fitting Settings

    SHRINK FITTING SETTINGS ⇒ R min/R max: Enables different Ø and shapes of Shrinkfit tool holders to be split in com Shrink fitting parameters: parison with the resistance measured ⇒ Heating Time: Time value necessary for Shrinkfit tool holders for shrinking or unshrinking according to the measured resistance (expressed as a tenth of a second e.g.

  • Page 27: How To Check The Resistance Of The Tool Holders

    HOW TO CHECK THE RESISTANCE OF THE TOOL HOLDERS? Put your tool holder on the Tool Shrink Evo and prepare everything as for a standard tool holder. Move the inductor housing downwards with the correct heat-focusing stopper inside. Select the Rg detection menu on the web interface on the menu bar. 4) The LED mode 1 will automatically be blinking on the interface of the device.

  • Page 28: How To Add Special Tool Holders

    HOW TO ADD SPECIAL TOOL HOLDERS? Add a Cycle , put the Heating/Diffusion parameters and Save Example: New cycle When you are ready, click on start icon to activate After activation, you can start the heating cycle on the device. Normally the shrinking or unshrinking will be performed easily.

  • Page 29: Error Information

    ERROR INFORMATION If the error LED is ON on the interface or if the device doesn’t work properly. You can look at what type of error(s) the device detects on the Status tab of the web interface. Type of error: SUPERVISING IF RED TEMP.

  • Page 30: Default Values In The Tables

    DEFAULT VALUES IN THE TABLES...

  • Page 33: Maintenance Frequency

    MAINTENANCE FREQUENCY 1. DAILY MAINTENANCE - Clean the device. - Control the correct running and good condition of the device. Check the condition of the inductors. Check the condition of the heat-focusing plates. 2. MONTHLY MAINTENANCE Check the water level of the water-cooling unit. Check the water temperature.
  • Page 34 Keep the device and its environment clean to ensure a long service life. The device can only be used for the purposes defined in this operating manual. Evoset AG cannot be held responsible for casualties caused by any other use.
  • Page 35 ANNEXES Technical features Compliance declaration for heating modules, support and cooling boxes (to fill in) Certificate TECHNICAL FEATURES Tool Shrink Basic: Voltage AC 3 x 400 V (+/-10%) + PEN/23.8 A/50-60 Hz AC 3 x 400 V (+/-10%)+N+PE/23.8 A/50-60 Hz AC 3 x 440-480 V + GND / 23.8 A / 50 - 60 Hz Power AC 3x400V...
  • Page 36 2014/30/EU " Electromagnetic Compatibility " 2014/35/EU " Low Voltage Directive " 2006/42/EC " Machine Directives " • 2014/30/EU • 2014/35/EU • 2006/42/EC • NF EN 61000-4-2 (2009) • NF EN 61000-4-3 (2006)/ A1 (2008)/ A2 (2011) • NF EN 61000-4-4 (2013) •...
  • Page 37 2014/30/EU " Electromagnetic Compatibility " 2014/35/EU " Low Voltage Directive " 2006/42/EC " Machine Directives " • 2014/30/EU • 2014/35/EU • 2006/42/EC...

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