Evoset PWB+ EyeRay TOOL MASTER Quadra Manual

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TOOL MASTER Quadra

EyeRay®

www.evoset.com

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Page 1 TOOL MASTER Quadra EyeRay® www.evoset.com...
Page 2 Furthermore, Evoset AG hereby disclaims all warranties, any legal responsibility or any liability for consequential damages arising from the incorrect use of the hardware and/or software. The layout or design of the hardware can be changed without prior notice. Evoset AG will therefore not accept any liability.
Page 3: Table Of Contents
Screen method 4.7.6.4 Multi cutter method 4.7.6.5 Front light/ Tool inspection method 4.7.6.6 Fixed Axes 4.7.6.7 Centre point method 4.7.6.8 Theoretical angle/ radius 4.7.6.9 Point measuring 4.7.7 Select axis measuring mode/ counter display ..........50 TM Quadra_en MANUAL © Evoset AG...
Page 4 7.4.1 Tool pot: Needle bearing ................78 7.4.2 Tool pot: Spindle KV ................... 79 ....................80 LECTRIC DIAGRAMS 7.5.1 Spindle: Needle bearing ................80 7.5.2 Spindle KV ....................81 DECLARATION OF CONFORMITY ................. 82 TM Quadra_en MANUAL © Evoset AG...
Page 5: Instrument Description
1. Handle to unlock/lock and move both axis 2. Camera 3. Tool spindle 4. Illumination 5. HP PC 6. Mouse 7. Brother QL-800 Printer 8. Fine adjustment wheel X-axis 9. Fine adjustment wheel Z-axis TM Quadra_en MANUAL © Evoset AG...
Page 6: Instrument Installation
If the instrument has been stored at a temperature below 5 °C, wait for a few hours before unpacking to prevent the instrument parts from condensation. Condensation can affect sensitive parts of the instrument. Keep the original packaging TM Quadra_en MANUAL © Evoset AG...
Page 7: Unpacking And Build-Up Z=400
Uplift the under-body (2 persons) and place it on the floor beside the box. The unit is fixed by 4 screws and aluminium transport angles on the bottom plate. Remove the aluminium angles and place the unit by 2 persons on the under-body. TM Quadra_en MANUAL © Evoset AG...
Page 8: Unpacking And Build-Up Z=600
Uplift carefully the under-body (2 persons) and place it on the floor beside the box. The unit is fixed by 4 screws and aluminium transport angles on the bottom plate. All connection cables are stowed in the under body and labelled. TM Quadra_en MANUAL © Evoset AG...
Page 9 Place the cover on the under- body and guide the cables through as shown below Cables to Tool Master PC cables Dymo cables Remove the aluminium angles and place the unit by 2 persons on the under-body. TM Quadra_en MANUAL © Evoset AG...
Page 10 All accessories as air supply unit/ mouse pad etc. are to find in the boxes of the PC and the Dymo label writer Cardboard box PC, top view Dymo printer in cardboard box, top view Accessories 11.) Mount and fix the PC on the holder as shown on below images. Clips TM Quadra_en MANUAL © Evoset AG...
Page 11 The X axis is secured by a steel angle, located on the base plate => Release the bellows and move it back. Unscrew the fixing screws of the angle and remove it. Place the bellows back in its intent position. Transport lock X-Axis Transport lock Z-Axis TM Quadra_en MANUAL © Evoset AG...
Page 12: Connections
Make sure to connect the USB connection “Tool Master- PC” to a standard USB 2.0 connection as shown in the picture below. Do not connect it to a USB 3.0 connector. USB 3.0 USB connection TM Quadra to „PC“ => Standard USB 2.0! TM Quadra_en MANUAL © Evoset AG...
Page 13 Connect the multi point connector Multi point connector to the main power supply Please find in the cardboard box of the Country-specific PC a Country-specific plug for adaptors the main connection of the multi point connector TM Quadra_en MANUAL © Evoset AG...
Page 14: Operating The Unit
The spindle functions of the “Spindle KV” can be controlled through the EyeRay® software. High precision preloaded parts Rotations clamping/ vacuum pull in and air bearing functions Please see chapter 5.1 Operating spindle KV for further advises TM Quadra_en MANUAL © Evoset AG...
Page 15: Switch-On The Unit And The Pc
Note: Please make sure, that there is no USB stick or other device connected to the HP PC, while the unit starts up. The unit will not start up correctly. Start screen: Icons: Shut down PC PC restart Start EyeRay® software TM Quadra_en MANUAL © Evoset AG...
Page 16: Start Eye Ray® And Log-In
Click on the arrow beside the User Input field. A list of the defined user will be shown. Selection: User ID Administrator Password admin User ID Password User ID: Support (Only for online support purposes) Password: ---- Confirm with: TM Quadra_en MANUAL © Evoset AG...
Page 17: Only Units With Linear Scales: Cross Reference Marks
Counter values Reference point Tool Information Geometrical value Spindle functions Basic icons Information window window indiation: radii/ angels (KV)/ optional Eye Ray® => Easy to use: Operate the software just by 6 Basic icons TM Quadra_en MANUAL © Evoset AG...
Page 18: Menu Structure
Backup restore Send file* Multi cutting Parallelism corr. Write to chip* Front light Abs. zero point Fixed axis Parameter Centre point *= Optional *= Optional *= Optional *= Optional Theoretical Angle/ Radius Point measurement TM Quadra_en MANUAL © Evoset AG...
Page 19: Basic Settings
Confirm with Check the illumination from time to time => At least once in the week or more when the light around the unit is changing a lot. TM Quadra_en MANUAL © Evoset AG...
Page 20: Align Camera
If the deviation is bigger than ±0.02°, loosen the fixing screw at the aluminium holder of the camera. Turn the camera a little until you reach the maximum permitted value and tighten the camera again. TM Quadra_en MANUAL © Evoset AG...
Page 21: Parallelism Correction
As soon as you finished the procedure of the parallelism correction, will the system advise you to calibrate the instrument. This has to be done, because of the new recorded parallelism error factor. Please see chapter “4.5.4 Set the absolute zero point” for further advise. TM Quadra_en MANUAL © Evoset AG...
Page 22: Absolute Zero Point
Check that the values on the reference control window are the nominal values. Master mandrill: Compare the values with the engraved values on the master mandrill. Confirm with “ok” to set the absolute zero point. The unit is now calibrated and ready to measure. TM Quadra_en MANUAL © Evoset AG...
Page 23: Parameter
Chapter “Options”: - Change reset factor of the maximum method/ angle factor etc. - Define a default MF => This MF will be set as default after homing the unit etc. - Date Format TM Quadra_en MANUAL © Evoset AG...
Page 24 Manual: opens the owner’s manual as a PDF file „Support“: Internet connection required ! Opens automatically a website to enter a 6 digit code for the online support.  Please call +41 922 04 50 to get the code. TM Quadra_en MANUAL © Evoset AG...
Page 26 Delete a user: Choose a user from the list Delete Confirm the appearing message to Delete the user. Index “Printers” - Selection of the installed printers TM Quadra_en MANUAL © Evoset AG...
Page 27: Shortcuts
Shortcut filed by using the left mouse button. If the field is already used as a Shortcut will it be overwritten by the new one. The function is now to find in the shortcuts area TM Quadra_en MANUAL © Evoset AG...
Page 28: Delete Shortcuts
4.6.2 Delete shortcuts Click and hold the left mouse button on the shortcut. Please find hereunder an example of different shortcuts (Measuring functions and methods). Maximum 8 shortcuts can be created. TM Quadra_en MANUAL © Evoset AG...
Page 29: Measuring
GREEN colour. When the focus is set will the bar automatically be minimised. If the tool is turned again will the bar be shown in its original size to make the use more comfortable. TM Quadra_en MANUAL © Evoset AG...
Page 30: Choose A Reference Point
Scroll the list Close list without selection Choose a reference point by DoubleClick on it. The chosen reference point will be shown in the Reference point window Example: Number and name of the reference point TM Quadra_en MANUAL © Evoset AG...
Page 31 The red highlighted adaptor symbol shows that this adaptor is an „Absolute reference point“ Red highlighted => Adaptor with absolute reference values. Please note: The unit has to be calibrated with the assigned calibration tool when selecting an adaptor with reference values!! TM Quadra_en MANUAL © Evoset AG...
Page 32: Select A Measuring Function (Mf)
Most measuring tasks can be complied with the basic measuring functions. Opens the additional Measuring functions Shows user defined/ tailor made measuring functions Special measuring functions (on request) Evoset/ PWB item number: P270590. See Chapter „5.8/ Customized measuring function“ TM Quadra_en MANUAL © Evoset AG...
Page 33: Description Of The Measuring Functions
Function to check the master mandrill by single measuring points in each axis. MF50 This function measures the radius of a tool cutting edge and shows at the same time the center point of this radius. TM Quadra_en MANUAL © Evoset AG...
Page 34: Additional/ Extended Measuring Functions
Indicates also the angle of the cutting edge. Tool shape: Input Z Measures the diameter of a contour by default height value. This function places both measuring lines L1 and L2 on the tool contour and measures the angles of the lines. TM Quadra_en MANUAL © Evoset AG...
Page 35 Also will the intersection point of the lines be indicated („X“ and „Z“). (countersink/ centre drills) MF55 Measures the highest point in horizontal (X) and vertical (Z) direction (PX/PZ). Also will the radius of the cutting edge be indicated. TM Quadra_en MANUAL © Evoset AG...
Page 36: Used Defined/ Tailor Made Measuring Functions
Close window Set the ROI „Line 1“ active Use the left Mouse button to change the position of the selected ROI Use the right Mouse button to change the size of the selected ROI TM Quadra_en MANUAL © Evoset AG...
Page 37 Click on this icon to show all tailor made measuring functions Click on the icon of the desired function: Delete a function: Click and hold the left mouse button on the icon for a few seconds. TM Quadra_en MANUAL © Evoset AG...
Page 38: Select A Measuring Method
The measuring methods are listed on two pages. Browse the pages by using the arrow icon. Icon measuring methods. Symbols/ Methods: Maximum method Fixed axis method Preset method Centre point method Screen method Theoretical angle/ radius Multi cutting method Point measuring Front light method TM Quadra_en MANUAL © Evoset AG...
Page 39: Description Of The Measuring Methods
If the tool is turned out of the camera field, will the system execute a reset according the timer settings in the parameters (Chapter 4.5.5/ Parameter/ Index Options). The counters in “X“ and “Z” are showing dot lines. The system is ready to measure the next tool TM Quadra_en MANUAL © Evoset AG...
Page 40: Preset Mode
Put the tool in and set the maximum focus with the help of the focus indicator in the upper area of the live image. When turning the tool in the spindle, are the measuring lines following the cutting edge in both directions. The measuring lines always follow the cutting edge TM Quadra_en MANUAL © Evoset AG...
Page 41: Screen Method
The result that you see in the live image area is the contour that the tool will leave in the working piece. Now can the contour be measured by choosing a measuring function. Example Ball nose cutter: Sample: Measured with MF50 TM Quadra_en MANUAL © Evoset AG...
Page 42: Multi Cutter Method
If all the cutting edges are measured shows the software a graphic with the result. The result can also be shown in form of a chart. “green”, “red” The biggest value is shown in and the smallest in colour. TM Quadra_en MANUAL © Evoset AG...
Page 43: Front Light/ Tool Inspection Method
Brightness/ power of the back light Turning of the reticule by using the adjustment bar/ fine adjustment through “+”, ”-“ button or entering the value by numbers. Reticule on/ off Selection print report/ label Point measuring Print TM Quadra_en MANUAL © Evoset AG...
Page 44 Use the adjustment bar in the control box or the “+” and “-“ buttons to adjust the angle of the cross hair and to measure an angle on the cutting edge Adjustment bar to rotate the cross hair Angle fine adjustment TM Quadra_en MANUAL © Evoset AG...
Page 45: Fixed Axes
If the tool is only a few microns away from the line, will the colour change to Orange (Thin line) When the line becomes Green is the tool touching the reticule (Indicators show 0.000mm). Did you pass the measuring point will the line become orange again. TM Quadra_en MANUAL © Evoset AG...
Page 46: Centre Point Method
The software indicates the diameter and on the Z axis the absolute height (Fixed axis). When you move the tool to the left or the right will the point follow along the horizontal middle line. TM Quadra_en MANUAL © Evoset AG...
Page 47 Move the camera down along the mandrill. The X axis counter indicates the difference. Measure the Ø on top Move the camera of the mandrill and set down and measure “X” to “0.000” and the Ø at the bottom “Radius” TM Quadra_en MANUAL © Evoset AG...
Page 48: Theoretical Angle/ Radius
..and set the angle along the cutting edge by using the adjustment bar and the fine adjustment. Counters „X“ and „Z” are showing the centre position of the reticule. „A1“ shows the set angle. TM Quadra_en MANUAL © Evoset AG...
Page 49 Move the circle line to the cutting edge and … … set the radius using the fine adjustment The counters „X“ and „Z“ are showing the position of the centre point. „R“ shows the set radius. TM Quadra_en MANUAL © Evoset AG...
Page 50: Point Measuring
Close point measuring Symbols: Point to point line Show/ hide graphic information Angle between 2 lines, Change basis of angle defined by 4 points calculation Circle measuring (defined by Change angle direction 3 points) TM Quadra_en MANUAL © Evoset AG...
Page 51: Select Axis Measuring Mode/ Counter Display
In the “Hold” mode will the value of the chosen axis be frozen and the colour changes to black. Also will the mode be indicated by a small icon beside the axis name. X mode “Hold” Z mode “absolute” TM Quadra_en MANUAL © Evoset AG...
Page 52 Direction: counter Clock wise Base horizontal Direction: Clock wise If you click on the character A1 or A2 the corresponding line on the live image will be shown in green colour for a few seconds TM Quadra_en MANUAL © Evoset AG...
Page 53: Printing Measured Values
4.8.2 Customized label EyeRay®/ Optional A second label format can be customized regarding customers specifications. On request. Evoset/ PWB item number: P270540 See chapter 5.3 „ Customized label EyeRay® “ 4.8.3 Printing report EyeRay®/ Optional Coming soon: Report printing according customers specifications.
Page 54: Data Transfer
Input fields for the tool number and the magazine number will open. Please note: No entry needed. Confirm with: The counter shows always the numbers of tools in the tool list. Example: The tool list contains 3 tools. TM Quadra_en MANUAL © Evoset AG...
Page 55 Click on the “+” button of the Tool list icon to show the list. Functions: Add a new measuring to the list Delete the highlighted measuring list To open the directory of the tool lists TM Quadra_en MANUAL © Evoset AG...
Page 56 PDF file be created by default) Default (PDF): Report creation: Save: Save the file as „PDF“ Report creation: Opening: after saving will the file automatically be opened: TM Quadra_en MANUAL © Evoset AG...
Page 57 Re-measure the highlighted measuring Deletes the tool list To save the tool list Close tool list TM Quadra_en MANUAL © Evoset AG...
Page 58: Open Pdf File
Use this icon to open saved PDF files as measuring lists or reports. It opens a window, where you can browse the system to open, rename and move PDF files to other directories as a USB stick, or to delete files. TM Quadra_en MANUAL © Evoset AG...
Page 59: Data Base
It has always the number “0000” and cannot be deleted It’s a so called “Absolute Zero Point”, means, that the unit will be calibrated with such a Reference Point. The reference point “000” cannot be modified. TM Quadra_en MANUAL © Evoset AG...
Page 60: Description Of The Input Fields
“X” and “Z”. So called: absolute/ reference zero point The vertical axis will become the X axis and the horizontal axis will become the Z axis. Changes the counting direction of the axis TM Quadra_en MANUAL © Evoset AG...
Page 61 Browse the data base from a reference point to the next Search the data abase for a specific reference point Add a new reference point Save modifications Delete reference point Show “on-Screen-Keyboard” Select adaptor Close list TM Quadra_en MANUAL © Evoset AG...
Page 62: Samples Of Reference Points
The image shows a relative reference point for a machine with VDI40 tool holder system. - Reversed axis - Changed counting direction in Z-axis. - R/D mode on X-axis active - Offset values: X= 00.00mm Z= 35.55mm TM Quadra_en MANUAL © Evoset AG...
Page 63: Basic Tool Data Base
Click in this area and browse the computer to add an image to the reference point. Notes Remarks Magazine Position in Magazine: To enter the position of the tool in the magazine of the machine TM Quadra_en MANUAL © Evoset AG...
Page 64 Search the data base for a tool Add a new tool Save modifications Delete tool Show “on-Screen-Keyboard” Select tool Close list Open mask for nominal values and tolerances Show values (chart) TM Quadra_en MANUAL © Evoset AG...
Page 65: Generate A Tool
(if needed) Select the adaptor and confirm with double click 5) Enter magazine number (if needed)) 6) Definition of nominal-values „X“ and „Z“ and tolerances Please see next page for nominal values and tolerance information. TM Quadra_en MANUAL © Evoset AG...
Page 66 Clicking on this icon opens the input mask for nominal values and tolerances 7) Tolerances 6) Enter nominal values or use the playback function (see next page) Functions: Playback (Import counter values/ see next page) Save and close Close without saving TM Quadra_en MANUAL © Evoset AG...
Page 67: Measure A Saved Tool
Open the list of the tools by click on the symbol beside the counter values. b) Choose the tool by double click b) It opens the measuring information Window, showing the nominal values and the offset. TM Quadra_en MANUAL © Evoset AG...
Page 68 (Maximum) is the measurement completed. The offset between the measured values and the nominal values will now be indicated in the measurement info window. Offset within defined Offset out of tolerance: tolerance: Black TM Quadra_en MANUAL © Evoset AG...
Page 69: Backup And Restore
It opens a window, to choose the directory for the backup: Create a folder, name it “backup EyeRay” and start the procedure with „ok“. The backup must be done on a USB stick and not on the PC itself! TM Quadra_en MANUAL © Evoset AG...
Page 70 Select the file „EyeRayBackup…….bak“ and start the restore process with „Open“. The bar shows the progress of the restore procedure. This may take several minutes. After finishing the restore operation must the software be restarted. TM Quadra_en MANUAL © Evoset AG...
Page 71: Optional Functions
The camera can be retrofitted and becomes assembled on the lateral plate of the tool master. Item number: P270110 / Centre height measuring with camera / EyeRay® 5.5 Customized measuring function (SW option) pecifications sheet created special measuring function. Item number: P270590 TM Quadra_en MANUAL © Evoset AG...
Page 72: Troubleshooting
2.) Check if the main switch at the back side of during the launch of the EyeRay® software the TOOL MASTER is ON 3a.) After the login close the EyeRay® software by clicking the red button (top right) 3b.) Restart the EyeRay® software again TM Quadra_en MANUAL © Evoset AG...
Page 73 Remark: On the on-screen keyboard you have to click twice on the Ctrl button before clicking the L button. 2.) Change the “light setting” value until all the lines are inside the two tolerance zones TM Quadra_en MANUAL © Evoset AG...
Page 74 2.) Now you can calibrate the unit Restart the EyeRay® software by clicking the EyeRay® icon in the Windows® start The EyeRay® “start menu” is not displayed menu. “Power off” or “Restart” the PC by the Windows® start menu. TM Quadra_en MANUAL © Evoset AG...
Page 75 The following message appears when starting the system: A USB stick is connected to the All In one PC while starting up. Please remove the USB stick and switch the PC off. TM Quadra_en MANUAL © Evoset AG...
Page 79: Pneumatically Connections
7.4 Pneumatically connections 7.4.1 Tool pot: Needle bearing TM Quadra_en MANUAL © Evoset AG...
Page 83: Declaration Of Conformity
2006 / 42 / EC DIRECTIVES : 2004 / 108 / EC DIRECTIVES : 2006 / 95 / EC NORMEN : STANDARDS : EN 61326-1:2006 NORMES : Evoset AG Stevan Vukicevic Technical Director Steg, 03.02.2022 TM Quadra_en MANUAL © Evoset AG...

Evoset PWB+ EyeRay TOOL MASTER Quadra Manual

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