Evoset PWB+ TOOL MASTER Basic plug & play Solution Manual

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1.1.1.1

TOOL MASTER Basic

plug & play

Solution

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Page 1 1.1.1.1 TOOL MASTER Basic plug & play Solution www.evoset.com...
Page 2 Furthermore, Evoset AG hereby disclaims all warranties, any legal responsibility or any liability for consequential damages arising from the incorrect use of the hardware and/or software. The layout or design of the hardware can be changed without prior notice. Evoset AG will therefore not accept any liability.
Page 3: Table Of Contents
4.7.7 Select axis measuring mode/ counter display ..........40 ..................42 RINTING MEASURED VALUES 4.8.1 Print label / standard ................... 42 4.8.2 Customized label EyeRay®/ Optional ............42 Print „Report“ (optional) ................42 4.8.3 TM Basic_EN MANUAL © Evoset AG...
Page 4 TM B ................57 VERVIEW CONNECTIONS ASIC KV ................ 59 ONNECTION PINDLE ................. 60 NEUMATICALLY CONNECTIONS 7.3.1 Tool pot: Needle bearing ................60 7.3.2 Tool pot: Spindle KV ................... 61 DECLARATION OF CONFORMITY ................. 62 TM Basic_EN MANUAL © Evoset AG...
Page 5: Instrument Description
Back view Handle to unlock / lock and move both axis Camera Tool spindle HP Display (non touch) Fine adjustment wheel X-axis Fine adjustment wheel Z-axis Mouse Switch On/Off (230V) Pneumatic unit (5bar) HP ProDesk TM Basic_EN MANUAL © Evoset AG...
Page 6: Instrument Installation
If the instrument has been stored at a temperature below 5 °C, wait for a few hours before unpacking to prevent the instrument parts from condensation. Condensation can affect sensitive parts of the instrument. Keep the original packaging TM Basic_EN MANUAL © Evoset AG...
Page 7: Operating The Unit
Release the button of the hand grip and use the fine adjustment wheels “X” and “Z” to move the axes micron-wise. Fine adjustment wheels 4.2 Switch-on the unit and the HP mini PC Main switch unit Main switch PC Main switch HP monitor TM Basic_EN MANUAL © Evoset AG...
Page 8: Imaging System Eye Ray
Note: Please make sure, that there is no USB stick or other device connected to the “HP PC”, while the unit starts up. The unit will not start up correctly. Start screen: Icons: Shut down PC PC restart Start EyeRay® software TM Basic_EN MANUAL © Evoset AG...
Page 9: Start Eye Ray® And Log-In
Click on the arrow beside the User Input field. A list of the defined user will be shown. Selection: User ID Administrator Password admin User ID Password User ID: Support (Only for online support purposes) Password: ---- Confirm with: TM Basic_EN MANUAL © Evoset AG...
Page 10: Standard Calibration Of The Unit
Put the master mandrill in the spindle and position it in the camera view area. Confirm with: A pop up window shows the nominal values of the master mandrill. Confirm the message with „ok“ => EyeRay® finishes the calibration. TM Basic_EN MANUAL © Evoset AG...
Page 11: Only Units With Linear Scales: Cross Reference Marks
Counter values Reference point Tool Information Geometrical value Spindle functions Basic icons Information window window indiation: radii/ angels (KV)/ optional Eye Ray® => Easy to use: Operate the software just by 6 Basic icons TM Basic_EN MANUAL © Evoset AG...
Page 12: Menu Structure
5.4 Menu structure Enter all the sub menus by using the 6 basic icons: Spindel KV Measuring Printing Data => Optional Functions base Measuring Data Settings Methods Transfer TM Basic_EN MANUAL © Evoset AG...
Page 13 Send file* Multi cutting Parallelism corr. Write to chip* Front light Abs. zero point Fixed axis Parameter Centre point *= Optional *= Optional *= Optional *= Optional Theoretical Angle/ Radius Punkt- messung Fix Punk TM Basic_EN MANUAL © Evoset AG...
Page 14: Basic Settings
Confirm with Check the illumination from time to time => At least once in the week or more when the light around the unit is changing a lot. TM Basic_EN MANUAL © Evoset AG...
Page 15: Align Camera
If the deviation is bigger than ±0.02°, loosen the fixing screw at the aluminium holder of the camera. Turn the camera a little until you reach the maximum permitted value and tighten the camera again. TM Basic_EN MANUAL © Evoset AG...
Page 16: Parallelism Correction
This has to be done, because of the new recorded parallelism error factor. Please see chapter “4.5.4 Set the absolute zero point” for further advise. TM Basic_EN MANUAL © Evoset AG...
Page 17: Absolute Zero Point
Check that the values on the reference control window are the nominal values. Master mandrill: Compare the values with the engraved values on the master mandrill. Confirm with “ok” to set the absolute zero point. The unit is now calibrated and ready to measure. TM Basic_EN MANUAL © Evoset AG...
Page 18: Parameter
Chapter “Options”: - Change reset factor of the maximum method/ angle factor etc. - Define a default MF => This MF will be set as default after homing the unit etc. - Date Format TM Basic_EN MANUAL © Evoset AG...
Page 19 Manual: opens the owner’s manual as a PDF file „Support“: Internet connection required ! Opens automatically a website to enter a 6 digit code for the online support.  Please call +41 922 04 50 to get the code. TM Basic_EN MANUAL © Evoset AG...
Page 21 Delete a user: Choose a user from the list Delete Confirm the appearing message to Delete the user. Index “Printers” - Selection of the installed printers TM Basic_EN MANUAL © Evoset AG...
Page 22: Shortcuts
Shortcut filed by using the left mouse button. If the field is already used as a Shortcut will it be overwritten by the new one. The function is now to find in the shortcuts area TM Basic_EN MANUAL © Evoset AG...
Page 23: Delete Shortcuts
5.6.2 Delete shortcuts Click and hold the left mouse button on the shortcut. Please find hereunder an example of different shortcuts (Measuring functions and methods). Maximum 8 shortcuts can be created. TM Basic_EN MANUAL © Evoset AG...
Page 24: Measuring
GREEN colour. When the focus is set will the bar automatically be minimised. If the tool is turned again will the bar be shown in its original size to make the use more comfortable. TM Basic_EN MANUAL © Evoset AG...
Page 25: Choose A Reference Point
Scroll the list Close list without selection Choose a reference point by DoubleClick on it. The chosen reference point will be shown in the Reference point window Example: Number and name of the reference point TM Basic_EN MANUAL © Evoset AG...
Page 26 The red highlighted adaptor symbol shows that this adaptor is an „Absolute reference point“ Red highlighted => Adaptor with absolute reference values. Please note: The unit has to be calibrated with the assigned calibration tool when selecting an adaptor with reference values!! TM Basic_EN MANUAL © Evoset AG...
Page 27: Select A Measuring Function (Mf)
Icon to open the basic measuring functions. Most measuring tasks can be complied with the basic measuring functions. Special measuring functions (on request) Evoset/ PWB item number: P270590. See Chapter „5.8/ Customized measuring function“ TM Basic_EN MANUAL © Evoset AG...
Page 28: Description Of The Measuring Functions
Function to check the master mandrill by single measuring points in each axis. MF50 This function measures the radius of a tool cutting edge and shows at the same time the center point of this radius. TM Basic_EN MANUAL © Evoset AG...
Page 29 Functions with the index “MF12” can also be used to define a measuring area within the camera view. This way can specific edges on the tool be measured (for example on step drills or form tools).. TM Basic_EN MANUAL © Evoset AG...
Page 30: Define Measuring Window/ Range
Close window Set the ROI „Line 1“ active Use the left Mouse button to change the position of the selected ROI Use the right Mouse button to change the size of the selected ROI TM Basic_EN MANUAL © Evoset AG...
Page 31: Select A Measuring Method
The measuring methods are listed on two pages. Browse the pages by using the arrow icon. Icon measuring methods. Symbols/ Methods: Maximum method Fixed axis method Preset method Centre point method Screen method Theoretical angle/ radius Multi cutting method Point measuring Front light method TM Basic_EN MANUAL © Evoset AG...
Page 32: Description Of The Measuring Methods
If the tool is turned out of the camera field, will the system execute a reset according the timer settings in the parameters (Chapter 4.5.5/ Parameter/ Index Options). The counters in “X“ and “Z” are showing dot lines. The system is ready to measure the next tool TM Basic_EN MANUAL © Evoset AG...
Page 33: Preset Mode
Put the tool in and set the maximum focus with the help of the focus indicator in the upper area of the live image. When turning the tool in the spindle, are the measuring lines following the cutting edge in both directions. The measuring lines always follow the cutting edge TM Basic_EN MANUAL © Evoset AG...
Page 34: Screen Method
The result that you see in the live image area is the contour that the tool will leave in the working piece. Now can the contour be measured by choosing a measuring function. Example Ball nose cutter: Sample: Measured with MF50 TM Basic_EN MANUAL © Evoset AG...
Page 35: Multi Cutter Method
If all the cutting edges are measured shows the software a graphic with the result. The result can also be shown in form of a chart. “green”, “red” The biggest value is shown in and the smallest in colour. TM Basic_EN MANUAL © Evoset AG...
Page 36: Fixed Axes
If the tool is only a few microns away from the line, will the colour change to Orange (Thin line) When the line becomes Green is the tool touching the reticule (Indicators show 0.000mm). Did you pass the measuring point will the line become orange again. TM Basic_EN MANUAL © Evoset AG...
Page 37: Centre Point Method
The software indicates the diameter and on the Z axis the absolute height (Fixed axis). When you move the tool to the left or the right will the point follow along the horizontal middle line. TM Basic_EN MANUAL © Evoset AG...
Page 38 Move the camera down along the mandrill. The X axis counter indicates the difference. Measure the Ø on top Move the camera of the mandrill and set down and measure “X” to “0.000” and the Ø at the bottom “Radius” TM Basic_EN MANUAL © Evoset AG...
Page 39: Theoretical Angle/ Radius
..and set the angle along the cutting edge by using the adjustment bar and the fine adjustment. Counters „X“ and „Z” are showing the centre position of the reticule. „A1“ shows the set angle. TM Basic_EN MANUAL © Evoset AG...
Page 40 Move the circle line to the cutting edge and … … set the radius using the fine adjustment The counters „X“ and „Z“ are showing the position of the centre point. „R“ shows the set radius. TM Basic_EN MANUAL © Evoset AG...
Page 41: Select Axis Measuring Mode/ Counter Display
In the “Hold” mode will the value of the chosen axis be frozen and the colour changes to black. Also will the mode be indicated by a small icon beside the axis name. X mode “Hold” Z mode “absolute” TM Basic_EN MANUAL © Evoset AG...
Page 42 Direction: counter Clock wise Base horizontal Direction: Clock wise If you click on the character A1 or A2 the corresponding line on the live image will be shown in green colour for a few seconds TM Basic_EN MANUAL © Evoset AG...
Page 43: Printing Measured Values
5.8.2 Customized label EyeRay®/ Optional A second label format can be customized regarding customers specifications. On request. Evoset / PWB item number: P270540 See chapter 5.3 „ Customized label EyeRay® “ 5.8.3 Print „Report“ (optional) Print our a customized label format Evoset/ PWB Artikel Nummer: P270550 See page 5.2 „print report“...
Page 44: Data Transfer
Input fields for the tool number and the magazine number will open. Please note: No entry needed. Confirm with: The counter shows always the numbers of tools in the tool list. Example: The tool list contains 3 tools. TM Basic_EN MANUAL © Evoset AG...
Page 45 Click on the “+” button of the Tool list icon to show the list. Functions: Add a new measuring to the list Delete the highlighted measuring list To open the directory of the tool lists TM Basic_EN MANUAL © Evoset AG...
Page 46 PDF file be created by default) Default (PDF): Report creation: Save: Save the file as „PDF“ Report creation: Opening: after saving will the file automatically be opened: TM Basic_EN MANUAL © Evoset AG...
Page 47: Open Pdf File
Use this icon to open saved PDF files as measuring lists or reports. It opens a window, where you can browse the system to open, rename and move PDF files to other directories as a USB stick, or to delete files. TM Basic_EN MANUAL © Evoset AG...
Page 48: Data Base
It has always the number “0000” and cannot be deleted It’s a so called “Absolute Zero Point”, means, that the unit will be calibrated with such a Reference Point. The reference point “000” cannot be modified. TM Basic_EN MANUAL © Evoset AG...
Page 49: Description Of The Input Fields
“X” and “Z”. So called: absolute/ reference zero point The vertical axis will become the X axis and the horizontal axis will become the Z axis. Changes the counting direction of the axis TM Basic_EN MANUAL © Evoset AG...
Page 50 Browse the data base from a reference point to the next Search the data abase for a specific reference point Add a new reference point Save modifications Delete reference point Show “on-Screen-Keyboard” Select adaptor Close list TM Basic_EN MANUAL © Evoset AG...
Page 51: Samples Of Reference Points
The image shows a relative reference point for a machine with VDI40 tool holder system. - Reversed axis - Changed counting direction in Z-axis. - R/D mode on X-axis active - Offset values: X= 00.00mm Z= 35.55mm TM Basic_EN MANUAL © Evoset AG...
Page 52: Backup And Restore
It opens a window, to choose the directory for the backup: Create a folder, name it “backup EyeRay” and start the procedure with „ok“. The backup must be done on a USB stick and not on the PC itself! TM Basic_EN MANUAL © Evoset AG...
Page 53 Select the file „EyeRayBackup…….bak“ and start the restore process with „Open“. The bar shows the progress of the restore procedure. This may take several minutes. After finishing the restore operation must the software be restarted. TM Basic_EN MANUAL © Evoset AG...
Page 54: Optional Functions
The camera can be retrofitted and becomes assembled on the lateral plate of the tool master. Item number: P270110 / Centre height measuring with camera / EyeRay® 6.5 Customized measuring function (SW option) pecifications sheet created special measuring function. Item number: P270590 TM Basic_EN MANUAL © Evoset AG...
Page 55: Troubleshooting
2.) Check if the main switch at the back side of during the launch of the EyeRay® software the TOOL MASTER is ON 3a.) After the login close the EyeRay® software by clicking the red button (top right) 3b.) Restart the EyeRay® software again TM Basic_EN MANUAL © Evoset AG...
Page 56 Remark: On the on-screen keyboard you have to click twice on the Ctrl button before clicking the L button. 2.) Change the “light setting” value until all the lines are inside the two tolerance zones TM Basic_EN MANUAL © Evoset AG...
Page 57 2.) Now you can calibrate the unit Restart the EyeRay® software by clicking the EyeRay® icon in the Windows® start The EyeRay® “start menu” is not displayed menu. “Power off” or “Restart” the PC by the Windows® start menu. TM Basic_EN MANUAL © Evoset AG...
Page 58: Diagrams
8 Diagrams 8.1 Overview connections TM Basic Display = USB connections = 24V connections =100-240 VAC connections mini Desktop Tool Master Basic Dymo Label Writer Mouse County specific adapter plug: Power supply 100-240 VAC TM Basic_EN MANUAL © Evoset AG...
Page 61: Pneumatically Connections
8.3 Pneumatically connections 8.3.1 Tool pot: Needle bearing TM Basic_EN MANUAL © Evoset AG...
Page 63: Declaration Of Conformity
2006 / 42 / EC DIRECTIVES : 2004 / 108 / EC DIRECTIVES : 2006 / 95 / EC NORMEN : STANDARDS : EN 61326-1:2006 NORMES : Evoset AG Stevan Vukicevic Technical Director Steg, 02.03.2022 TM Basic_EN MANUAL © Evoset AG...

Evoset PWB+ TOOL MASTER Basic plug & play Solution Manual

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