Cougartron FL20 User Manual
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Cougartron FL20 User Manual

Fluid feed machine
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FL20
USER MANUAL
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Summary of Contents for Cougartron FL20

  • Page 1 FL20 USER MANUAL...
  • Page 2 Congratulations Dear Customer, Thank you for purchasing Cougartron FL20 Fluid Feed Machine. We would like to reward you with an exclusive extended 2-year warranty! To qualify for this, please fill in the information below and send it to us by email: warranty@cougartron.com...
  • Page 3 The purpose of this manual is to provide users with the necessary operating procedures and precautions essential for the safe and proper operation of the Cougartron FL20 Fluid Feed Machine. Due to our policy of continuous improvement, BM Group International ApS reserves the right to make specification changes and user manual updates.

  • Page 4: Table Of Contents

    FL 20 Current Clamp .................... 7 FL20 Handle and Wand ..................8 Cleaning Method ..........Error! Bookmark not defined. Preparation ......................9 Assembly of the FL20 ......Error! Bookmark not defined. Cleaning Fluid ......................13 Operation .......................13 FL 20 Pump Settings ....................14 Maintenance ........................15...
  • Page 5 10.2 LCD Display not illuminated ................17 11. Warranty ..........................18...

  • Page 6: Introduction

    1. Introduction The Cougartron FL20 is a fluid pump unit which is designed to work with Power 30, Power 30x and Proplus weld cleaning units. It enables the user to control the amount of CGT- 550 or CGT- 350 which is delivered to the brush and there by speeding up the cleaning process.

  • Page 7: Technical Specification

    2. Technical Specification Please refer to the details below before plugging Fluid Feed FL20 in and using it. It is important that these specifications are read and understood by the user. The equipment must be used with the mains supply cord supplied.

  • Page 8: Warning Symbols

    3. Warning Symbols Read Instructions and complete manual before use. Not to be used near a fire or naked flame. Serious damage could occur. To be disposed of according to the WEEE directive. All the electronics in this equipment are double insulated.

  • Page 9: Safety Information

    Please retain these instructions for future reference. Before using the Cougartron FL20, make sure the work environment is well ventilated and away from any combustible substances. Ensure that all required equipment is available.
  • Page 10 ▪ only. Do not use with any other voltage. If the power cord is damaged or if the Cougartron FL20 has been damaged, do not use the unit. Contact your Cougartron distributor to have the Cougartron FL20 inspected and repaired.

  • Page 11: Description Of Apparatus

    5.1 FL20 Control Panel The mains power ON/OFF switch is on the rear of the unit. The Control Panel is on the top of the Cougartron FL20 containing the priming, manual and auto settings. It also has a diagnostic function.

  • Page 12: Fl20 Current Clamp

    Most applications will have the correct amount of fluid delivered on setting 1 and it can be further reduced using setting 2-5. 5.2 FL20 Current Clamp The current clamp is already fixed around the orange lead which is to be plugged into the weld cleaner and detects current draw in the auto setting.

  • Page 13: Fl20 Handle And Wand

    5.3 FL20 Handle and Wand The handle lead is 4 meters long (13ft), and delivers the fluid to the brush. It is important that fluid connections are not put under strain and are maintained leak free. The handle is insulated from electricity...

  • Page 14: Preparation

    The fluid system should be flushed out with clean water by using the priming setting. 6. Preparation of the FL20 6.1 Preparation Of Weldcleaning Machine 1. 4 threaded inserts need to be screwed into the rear of the machine using the insert tool, as indicated.
  • Page 15 3. Screw the 4 brackets to the back of the machine with the screws provided.
  • Page 16 4. Using the kettle lead from the FL20, plug in to the back of the weldcleaner and switch on.
  • Page 17 5. Connect the FL20 with 4 screws. 1. The short fluid line needs to be put into the fluid container.

  • Page 18: Cleaning Fluid

    2. The orange lead is plugged into the front of the weldcleaning machine. 3. Connect the fluid feed handle and lead to the rear of the FL20. 4. Screw wand and brush into handle. 5. You are ready to go! 6.2 Cleaning Fluid...

  • Page 19: Fl 20 Pump Settings

    7. FL 20 Pump Settings The below settings are what we recommend; Setting 1 for most applications ▪ Setting 2- 5 to reduce fluid feed unless you are working on a ▪ higher amps cleaner. Manual setting means fluid is pumped continuously and over ▪...

  • Page 20: Maintenance

    Rinse clamp with water to remove solution and prevent ▪ corrosion. Use a wet cloth to wipe fluid splashes off the Cougartron FL20 ▪ control unit. After some time, splashes and marks may accumulate and become difficult to remove.

  • Page 21: Consumables

    WELC2460 should be purchased. 9.3 Cougartron Fluids A range of genuine Cougartron fluids are available. Please check with your local Cougartron distributor for details of fluids available in your region. Types of fluids include: Pre-Weld Cleaning Treatment: to remove dirt and oil prior to ▪...

  • Page 22: Troubleshooting

    Marking Fluids: can be used with stencils to indelibly mark metals. ▪ See our marking fluid range online here. 10. Troubleshooting If the Cougartron FL20 is not operating correctly, please refer to the following trouble shooting guide before contacting your Cougartron distributor. 10.1 Fluid not delivered but pump turning Check all fluid lines and connections for holes and replace as ▪...
  • Page 23 Cougartron will, at its option, replace or repair the goods within a reasonable time of receiving a valid warranty claim. Cougartron will pay for the repair or replacement but you must pay all other costs including all trans- port costs of returning the defective goods to Cougartron and Cougartron delivering the repaired or replacement part back to you.
  • Page 24 Cougartron will tell you whether you need to return the goods to BM Group International ApS or the approved local distributor. You will need to return the goods together with all accessories and parts for a full assessment and report.
  • Page 25 ▪ your work or facilities arising out of or in connection with the use of the Cougartron Machine, or unless otherwise expressly stated, any right to be reimbursed ▪ or compensated for physical or financial injury, loss, damage,...
  • Page 27 Proudly Distributed By: Machine Serial Number: ____________________________ WWW.COUGARTRON.COM WELD CLEANING SURFACE POLISHING   MARKING...

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Welc1060

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