Cougartron ProPlus User Manual
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Cougartron ProPlus User Manual

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Summary of Contents for Cougartron ProPlus

  • Page 1 ProPlus User Manual...
  • Page 2 Congratulations! Dear Customer Thank you for purchasing a Cougartron ProPlus Weld Cleaning Machine. We would like to reward you with an exclusive extended 2 year warranty! To qualify for this, please fill in the all the information below and send it to us by the below details;...
  • Page 3 Keep it with the machine at all times. The purpose of this manual is to provide users with the necessary operating procedures and precau- tions, essential for the safe and proper operation of the Cougartron Machine. Due to continuous improvements, BM Group I/S reserves the right to make specification changes.

  • Page 4: Table Of Contents

    3.2 Leads 3.3 Handle and Wand 3.4 Earth Clamp Cougartron Cleaning Method 7 - 8 4.1 Preparation 4.2 Assembly of the ProPlus 4.3 Cleaning Fluid 4.4 Operation Power and Function Settings 9-10 5.1 ProPlus Power Settings 5.2 ProPlus Function Settings...

  • Page 5: Introduction

    Refer to www.cougartron.com for your nearest authorized supplier. The Cougartron ProPlus is light and portable, and is powered by a 230 volts A.C. mains power source. The Cougartron ProPlus is provided with a one year warranty on the control box, provided the unit is used only for the purpose for which it was designed.

  • Page 6: Safety Information

    Ensure that all required equipment is available. Do not use the Cougartron ProPlus for any purpose other than that described in this manual. Failure to observe this warning may result in permanent damage to the Cougartron ProPlus, cause damage to the workpiece, cause injury to the operator and void the warranty.
  • Page 7 Do not use near flammable substances, or in areas where dense flammable gases (such as petrol vapour) may accumulate. • The Cougartron ProPlus uses 240V AC only. Do not use with any other voltage. If the power cord is damaged or if the Cougartron ProPlus has been dropped from a height and damaged, do not use the unit.

  • Page 8: Description Of Apparatus

    3.1 ProPlus Control Box The mains power ON/OFF switch is on the rear of the unit. The Control Panel is the sloping panel on the top of the Cougartron ProPlus containing the Power setting switches and the Function selection switches. Each Function has a LED that lights up when that function is active.

  • Page 9: Leads

    3.2 ProPlus Leads The leads are 4 metres long, and connect the Cougartron ProPlus to the Earth Clamp and the Handle/Wand. The Orange lead is the Power lead, used for cleaning and the Black lead is the earth lead. 3.3 ProPlus Handle and Wand The power cable extends in one piece from the cable end connector at the Control Box, through to the end of the Wand.

  • Page 10: Cougartron Cleaning Method

    MSDS. The minimum requirement is for gloves to protect hands from the fluid, and goggles to prevent fl uid splashing into the eyes. 4.2 Assembly of the ProPlus 1. Attach connector of orange cable to top connector of Cougartron ProPlus Unit. 2. Screw wand into handle.

  • Page 11: Cleaning Fluid

    4. Make sure the brush tip has its insulating shroud and the insulation on the wand is undamaged. 5. Ensure the Cougartron ProPlus is switched on and all equipment is correctly connected as described in section 4.2. 6. Select power level and operating mode using the push switches. See section 5 below for details.

  • Page 12: Power And Function Settings

    5. Power and Function Settings 5.1 ProPlus Power Settings Choose the cleaning intensity required by selecting the appropriate setting using the Power Control. The below settings are what we reccomend; • 20-30 amps for thin material and light discolouration • 30-40 amps for normal tig welds and mild discolouration • 40-50amps for thick material and heavy discolouration...

  • Page 13: Proplus Function Settings

    Each first 3 icons left to right represent the time that the power is flowing for. 5 sec, 10 sec and 15 sec. The footswitch setting is the last icon on the right and to use this setting you need the Cougartron Footswitch. This is part of the Cougartron ProPlus Etching Set. (WELC4035)

  • Page 14: Maintenance

    • Rinse clamp with water to remove solution and prevent corrosion. • Use a wet cloth to wipe fluid splashes off the Cougartron ProPlus control unit. After some time splashes and marks may accumulate and become difficult to remove.

  • Page 15: Consumables

    The insulating sliding shroud may become damaged or heat affected. If this happens, replacement shrouds may be purchased. 7.3 Cougartron Fluids A range of genuine Cougartron fluids is available. Please check with your local Cougartron distributor for details of fluids available in your region.

  • Page 16: Troubleshooting

    • Ensure power is present at the power point (possibly by plugging in another appliance, such as an inspection light). • If the Cougartron was being used prior to it turning off, the unit may have over-heated. Wait 10 minutes for the unit to cool down before trying to use it again.
  • Page 17 • Check screw threads on the handle, wand and brush for dirt and contamination and clean if required. Contact your Cougartron distributor or visit the website for more help www.cougartron.com...

  • Page 18: Warranty Terms

    Cougartron will tell you whether you need to return the goods to BM Group I/S or the approved local distributor. You will need to return the goods together with all accessories and parts for a full assessment and report.

  • Page 19: Notes

    10. Notes _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________...
  • Page 20 Proudly Distributed By: Machine Serial: __________________ www.cougartron.com...

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