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Quick installation guide
• Installing the machine
I
• Operation
II
①
②
⑲
⑱
⑰ ⑯ ⑮
III
• Control system
Fast/Slow
Belt speed
• Feed ramp
6
IR 118 Basic
③
④ ⑤ ⑥
⑦
⑪
⑦
• Start-/Stop button
Rühle GmbH, Beim Signauer Schachen 10, D-79865 Grafenhausen
Tel.: +49 7748-523-11, Fax: +49 7748-523-8511
www.original-ruehle.de
⑧ ⑨
⑩
⑭
⑬
⑧
• Main switch
• Centrifugal pump
4
1)
Reach protection, outlet
2)
Curing compartment door
3)
Frame
4)
Centrifugal pump
5)
Reach protection, inlet
6)
Feed ramp
7)
Start-/Stop button
8)
Main switch
9)
Pressure regulator
10) Cleaning plate
11) Filter
12) Type plate
13) Access protection Filter
belt
14) Filter belt
15) Steering castor with
brake
16) Brine return
17) Fixed castor
18) Pickle mixer
19) Conveyor belt
20) Needle register
21) Spring magazine
⑫
⑨
•Pressure regulator
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Related Manuals for Rühle IR 118 Basic
Summary of Contents for Rühle IR 118 Basic
- Page 1 IR 118 Basic Quick installation guide • Installing the machine • Operation ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ Reach protection, outlet Curing compartment door Frame Centrifugal pump Reach protection, inlet Feed ramp Start-/Stop button Main switch...
- Page 2 • Needle change • Needle beam • Conveyor belt / Filter belt • Belt removal 19 / 14 VIII • Filter • Tool magazine • Cleaning Centrifugal pump IR 118 Basic Copyright © 2022 by Rühle GmbH 20.09.2022 (Version 1.0)
- Page 3 IR 118 Quick installation guide • Installing the machine • Operation ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ Reach protection, outlet Curing compartment door Frame Centrifugal pump Reach protection, inlet Feed ramp Switch Control panel (Mini-IPC) Main switch 10) Cleaning plate 11) Filter 12) Type plate...
- Page 4 • Pickle mixer Stop Soft Mix Hard Mix • Safety functions • Needle change • Needle beam • Conveyor belt / Filter belt • Belt removal 19 / 14 VIII • Filter • Tool magazine • Cleaning Centrifugal pump IR 118 Copyright ©...
- Page 5 Lebensmitteltechnik Translation of the original instructions Injector Type: IR 118 Basic / IR 118 Rühle GmbH, Beim Signauer Schachen 10, 79865 Grafenhausen Germany Phone: +49 7748-523-11; fax: +49 7748-523-8511 www.original-ruehle.de...
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Page 6: Table Of Contents
Injector IR 118 Basic / IR 118 Table of contents Safety instructions ................3 Safety instructions ..............3 Remaining risk of accidents ..........6 Intended use ................7 Installation instructions ..............8 Machine transport and setup ..........8 Workplace description ............. 9 Connecting the machine ............10... -
Page 7: Safety Instructions
Injector IR 118 Basic / IR 118 1 Safety instructions !!! Observe the safety instructions during installation, operation, clean- ing and maintenance of the Rühle Injector! Hazard potentially causing irreversible injuries if disre- garded. Warning potentially causing serious injuries if disre- garded. - Page 8 Injector IR 118 Basic / IR 118 b) Prepare work instructions for the intended and safe transport, commissioning, setup, operation, cleaning, decom- missioning, care / maintenance as well as dismantling / dis- posal! c) Ensure that the qualified workers have completely read and understood the respective work instructions according to sec- tion 1.1b!
- Page 9 Injector IR 118 Basic / IR 118 !!! The operator must operate the machine according to the intended use and strictly observe all points listed in the “Operation” work in- structions prepared by the supervisor. !!! Before putting the machine into operation for the first time and on...
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Page 10: Remaining Risk Of Accidents
Injector IR 118 Basic / IR 118 !!! The supervisor must arrange for the repair of the non-functional safety device by a Rühle service engineer. Until the corresponding parts have been repaired, the supervisor must ensure that the ma- chine or parts of the machine are not put into operation under any cir-... -
Page 11: Intended Use
Injector IR 118 Basic / IR 118 Do not hold the transport and filter belts by the hinge dur- ing installation and dismantling as well as tensioning! There is a risk of crushing in the area of the support and adjustment of the loading ramp. -
Page 12: Installation Instructions
Injector IR 118 Basic / IR 118 Claims of any type for damage caused by use other than the intended use are excluded! Misuse: • Any use other than the use listed above is strictly prohibited and is considered misuse! •... -
Page 13: Workplace Description
Injector IR 118 Basic / IR 118 To prevent this, do not drive over any objects such as hoses, cables, etc. and watch out for protruding edges or persons in the surrounding area! The brakes at the two steering rollers on the inlet side... -
Page 14: Connecting The Machine
Check the power supply line regularly! Check the correct direction of the rotary field by starting the machine. IR 118 Basic: The machine does not start with a wrong ro- tating field! IR 118: A message appears on the display in case of in-... -
Page 15: Operating Instructions
Injector IR 118 Basic / IR 118 • In this case, an electrician has to change the rotating field inside the mains plug. • The power supply to the machine must be fuse-pro- tected with 25A and protected with an AC/DC sensi- tive RCD (type B). -
Page 16: Cleaning Instructions
– inward when the machine is not in use! 4 Cleaning instructions The Injector IR 118 Basic / IR 118 has been designed to allow for complete cleaning both of the curing solution system and all parts that come into contact with the food product. - Page 17 Injector IR 118 Basic / IR 118 • Cleaning products and disinfectants approved for the food prod- uct area and suitable against contamination (e.g. protein, lime- scale, ...) must be used! • The cleaning agents and disinfectants must be prepared to a so-...
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Page 18: Cleaning Agents And Disinfectants
Injector IR 118 Basic / IR 118 4.2 Cleaning agents and disinfectants Recommended cleaning agents and disinfectants: Concen- tration Expo- for appli- sure Temper- Art. cation times atures Product name Description value [min] [°C] 15207 FINK – Spül ASS Alkaline foam 1.0 –... -
Page 19: Cleaning Procedure
Injector IR 118 Basic / IR 118 4.3 Cleaning procedure Please refer to the short instructions supplied with your machine for carrying out the cleaning procedure. Before starting with internal cleaning, remove coarse soiling and product residues from the curing chamber under the hood. - Page 20 Injector IR 118 Basic / IR 118 Also observe Chapter 1 Safety instructions! Notify and obtain permission from Rühle customer service if welding or cutting work is required on the machine! When working on the electrical equipment of the machine, ensure that •...
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Page 21: Regular Care
Injector IR 118 Basic / IR 118 5.1 Regular care Regular care of the machine must be carried out at least once per week. This prevents malfunctions and signs of wear. Any abnormalities detected during regular care must be reported to the supervisor! The supervisor must immediately initiate rectification or maintenance, or notify Rühle Service! -
Page 22: Repairs And Spare Parts
Check curing needles for wear, damage and clear passage! e) Check pickle-carrying system (centrifugal pump, pipe assem- bly, needle register) for leaks! Check the function of the pressure transmitter! (IR 118 Basic / IR 118) g) Lubricate machine parts according to the list “Lubricant use”... -
Page 23: Technical Documentation
Injector IR 118 Basic / IR 118 The bar drive is equipped with an oil drain plug. The gearbox must be opened when retracting / extending the pump drive! 2. The following components contain lubrication grease: • Pump (bearing) •... -
Page 24: Electrical Circuit Diagram
Injector IR 118 Basic / IR 118 Operating pressure: 0.3 – 4.2 bar Foundation load: 3,0 kN/m² Emission sound pressure level: L = 78 dB(A) Measured according to: DIN EN ISO 11201 accuracy class 2 Measured when: while idling without product;... -
Page 25: Ec Declaration Of Conformity According To Directive 2006/42/Ec - Ir 118 Basic
Injector IR 118 Basic / IR 118 8 EC Declaration of Conformity according to Directive 2006/42/EC – IR 118 Basic The manufacturer hereby declares that the following product Name, legal form: Rühle GmbH Type: IR 118 Basic Lebensmitteltechnik Designation: Injector... -
Page 26: Ec Declaration Of Conformity According To Directive 2006/42/Ec - Ir 118
Injector IR 118 Basic / IR 118 9 EC Declaration of Conformity according to Directive 2006/42/EC – IR 118 The manufacturer hereby declares that the following product Name, legal form: Rühle GmbH Type: IR 118 Lebensmitteltechnik Designation: Injector Address: Beim Signauer Schachen 10 79865 Grafenhausen from serial no.:...
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