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Quick installation guide
• Installing the machine
I
• Operation
II
①
②
⑳
⑲
⑱
⑰
⑯
⑮ ⑭ ⑬
III
• Control system
Fast/Slow
Belt speed
⑥
• Feed ramp
IR 43 Basic
③
④ ⑤ ⑥
⑦
⑦
• Start-/Stop button
Rühle GmbH, Beim Signauer Schachen 10, D-79865 Grafenhausen
Tel.: +49 7748-523-11, Fax: +49 7748-523-8511
www.original-ruehle.de
⑧ ⑨
⑩
⑫
⑧
• Main switch
④
• Centrifugal pump
⑪
1)
Reach protection, outlet
2)
Curing compartment
door
3)
Frame
4)
Centrifugal pump
5)
Reach protection, inlet
6)
Feed ramp
7)
Start-/Stop button
8)
Main switch
9)
Pressure regulator
10) Cleaning plate
11) Filter
12) Type plate
13) Steering castor with
brake
14) Brine return pipe
15) Fixed castor
16) Pickle mixer
17) Conveyor belt
18) Needle register
Spring magazine
19)
Softer (optional)
20)
⑨
•Pressure regulator
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Summary of Contents for Rühle IR 43
- Page 1 IR 43 Basic Quick installation guide • Installing the machine • Operation ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ Reach protection, outlet Curing compartment door Frame Centrifugal pump Reach protection, inlet Feed ramp Start-/Stop button Main switch...
- Page 2 • Curing chamber door Installation: Removal: ⑱ • Needle change • Needle beam ⑰ • Conveyor belt • Belt removal • Filter • Tool magazine ⑪ VIII • Cleaning Centrifugal pump IR 43 Basic Copyright © 2022 by Rühle GmbH 01.18.2022 (Version 1.0)
- Page 3 IR 43 Quick installation guide • Installing the machine • Operation ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ Reach protection, outlet Curing compartment door Frame Centrifugal pump Reach protection, inlet Feed ramp Switch Control panel (Mini-IPC)
- Page 4 •Curing chamber door Installation: Removal: • Needle change • Needle beam ⑱ • Conveyor belt • Belt removal ⑰ • Filter • Tool magazine ⑪ VIII • Cleaning Centrifugal pump IR 43 Copyright © 2021 by Rühle GmbH 10.29.2021 (Version 1.01)
- Page 5 Lebensmitteltechnik Translation of the original instructions - Injector Type: IR 43 Basic / IR 43 Rühle GmbH, Beim Signauer Schachen 10, 79865 Grafenhausen Germany Tel.: +49 7748-523-11, Fax: +49 7748-523-8511 www.original-ruehle.de...
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Page 6: Table Of Contents
Injector IR 43 Basic / IR 43 Table of Contents Safety Instructions ................3 Safety instructions ..............3 Remaining risk of accidents ..........6 Intended Use ................7 Installation instructions ..............8 Machine transport and setup ..........8 Workplace description ............. 9 Connecting the machine ............10... -
Page 7: Safety Instructions
Injector IR 43 Basic / IR 43 1 Safety Instructions !!! Observe the safety instructions during the installation, operation, cleaning and maintenance of the Rühle Injector! Hazard potentially causing irreversible injuries if disre- garded. Warning potentially causing serious injuries if disre- garded. - Page 8 Injector IR 43 Basic / IR 43 b) Prepare work instructions for the intended and safe transport, commissioning, setup, operation, cleaning, decom- missioning, care / maintenance as well as dismantling / dis- posal! c) Make sure that the qualified workers have completely read and understood the respective work instructions according to section 1.1b!
- Page 9 Injector IR 43 Basic / IR 43 !!! The operator must operate the machine according to the intended use and strictly observe all points listed in the “Operation” work in- structions prepared by the supervisor. !!! Before putting the machine into operation for the first time and on...
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Page 10: Remaining Risk Of Accidents
Cut protection gloves must be worn when working: • on the curing needles. • on the softer blades. (IR 43 Basic optional) Reaching into the machine or the curing chamber during operation is strictly prohibited! Any manipulation and bypassing of the safety devices is... -
Page 11: Intended Use
Injector IR 43 Basic / IR 43 !!! Cleaning Observe the safety instructions from the manufacturers when handling curing, cleaning or disinfecting agents! !!! Stability The machine is top-heavy; this represents an increased risk of tipping over when moving it! -
Page 12: Installation Instructions
Injector IR 43 Basic / IR 43 • Operating the machine in explosion hazard areas is prohib- ited! • Handling / processing products and materials not belonging to food products is prohibited! • The loading ramp may only be exposed to a max. load of... -
Page 13: Workplace Description
Injector IR 43 Basic / IR 43 Foundation load: 2,7 kN/m²! Set up the machine on a solid level floor with sufficient load bearing capacity! 2.2 Workplace description The work area around the machine, plus a container on the outlet and pump side, is at least 0.5 m on all sides;... -
Page 14: Connecting The Machine
The power supply line must be regularly checked! Check the correct rotational direction of the machine by starting it. IR 43 Basic: The machine does not start with a wrong ro- tating field! IR 43: A message appears on the display in case of incor- rect rotating field. -
Page 15: Operating Instructions
Injector IR 43 Basic / IR 43 3 Operating instructions Please refer to the short instructions supplied with your machine for the operation of your Injector. Also observe Chapter 1 Safety instructions! In its respective life cycle phases (transport, commission-... -
Page 16: Cleaning Instructions
4 Cleaning instructions The Injector IR 43 Basic / IR 43 has been designed to allow for com- plete cleaning both of the pickle carrying system and all parts that come into contact with the food product. -
Page 17: Cleaning Agents And Disinfectants
Injector IR 43 Basic / IR 43 • reach-protection (outlet), • curing chamber door, • softer (IR 43 Basic optional), • needle bar, • transport belt • filter • cleaning plate The control panel must be cleaned manually and may not... -
Page 18: Cleaning Procedure
Injector IR 43 Basic / IR 43 18803 FINK – Alu-Rei- Acid foam cleaner 2.0 – 5.0 5 – 15 20 – 50 niger 17043 FT 43 SR Acid foam cleaner 1.0 – 5.0 5 – 15 20 – 50 18550 FINK –... -
Page 19: Service: Care, Maintenance, Repair
3) Fold the loading ramp to the cleaning position after re- moving the transport belt! • Remove the softer if so equipped! (IR 43 Basic optional) 1) Hook the softer into the holder of the tool magazine pro- vided! •... -
Page 20: Regular Care
Injector IR 43 Basic / IR 43 Use of lubricants – hygiene area • Multi-purpose grease OKS 476 white, for food technology NSF H1 Reg. No. 137619 ➢ Needle bar (switching mechanism) Use of lubricants – others • Synthetic high-performance lubricant TEROSON VR 500 / PLASTI-... -
Page 21: Regular Maintenance
Resharpening of the softer blades! (IR 43 Basic optional) g) Check pickle-carrying system (centrifugal pump, pipe assem- bly, needle register) for leaks! h) Check the function of the pressure transmitter! (IR 43 Basic / IR 43) Lubricate machine parts according to the list “Lubricant use”... -
Page 22: Repair And Spare Parts
Injector IR 43 Basic / IR 43 m) Check the needle bar switching mechanism (needle register, spring magazine)! All needles must close completely and without delay after each stroke! n) Check the transport belt frame for distortion! o) Check the transport belt tension for distortion! -
Page 23: Technical Documentation
Injector IR 43 Basic / IR 43 7 Technical documentation 7.1 Technical data Connection voltage: 400 V 50/60 Hz, 3-phase AC / N / PE Power consumption: 6.1 kW Full-load current: 12.6 A Back-up fuse max.: 16 A Protection class:... -
Page 24: Electrical Circuit Diagram
Injector IR 43 Basic / IR 43 The data on the type plate principally applies; it is located next to the power supply line on the machine. In case of deviations contact the manufacturer for a written confirmation of the data! -
Page 25: Ec Declaration Of Conformity According To Directive 2006/42/Ec - Ir 43 Basic
Injector IR 43 Basic / IR 43 8 EC Declaration of Conformity according to Directive 2006/42/EC – IR 43 Basic The manufacturer herewith declares that the following product Name: Rühle GmbH Type: IR 43 Basic Legal form: Lebensmitteltechnik Designation: Injector... -
Page 26: Ec Declaration Of Conformity According To Directive
Injector IR 43 Basic / IR 43 9 EC Declaration of Conformity according to Directive 2006/42/EC – IR 43 The manufacturer herewith declares that the following product Name: Rühle GmbH Type: IR 43 Legal form: Lebensmitteltechnik Designation: Injector Address: Beim Signauer Schachen 10 From series 79865 Grafenhausen, Germ.
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