Carrier 50HJ008 Installation, Start-Up And Service Instructions Manual

50HJ008-014
Single-Package Rooftop
Electric Cooling Units
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................... 1
INSTALLATION ................................ 1-46
Step 1 -- Provide Unit Support ................... 1
• ROOF CURB
• SLAB MOUNT
• ALTERNATE UNIT SUPPORT
Step 2 -- Field Fabricate Ductwork ............... 2
Step 3 -- Install Condensate Drain Line
and External Trap .............................. 2
Step 4 -- Rig and Place Unit ..................... 4
• POSITIONING
Step 5 -- Make Electrical Connections ........... 7
• FIELD POWER SUPPLY
• FIELD CONTROL WIRING
• HEAT ANTICIPATOR SETTINGS
Step 6 -- Adjust Factory-Installed
Options ....................................... 12
• HUMIDI-MIZER
TM
ADAPTIVE DEHUMIDIFICA-
TION SYSTEM
• DISCONNECT SWITCH
• CONVENIENCE OUTLET
• NOVAR CONTROLS
• MANUAL OUTDOOR-AIR DAMPER
• PREMIERLINK r_'_ CONTROL
• OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2
• ECONOMI$ER IV STANDARD SENSORS
• ECONOMI$ER IV CONTROL MODES
Step 7 -- Adjust Evaporator-Fan Speed ......... 25
PRE-START-UP ..................................
43
START-UP .................................... 43-47
SERVICE ..................................... 47-51
TROUBLESHOOTING ......................... 52-55
INDEX ........................................... 56
START-UP CHECKLIST ........................ CL-I
SAFETY CONSIDERATIONS
Installation and sel-,Ticingof air-conditioning equipment can
be hazardous due to system pressure and electric_d compo-
nents. Only trained and qualified service personnel should
install, repair, or service ai>conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on ai>conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbmzing operations. Have
fire extinguisher available for all brazing operations.
Ensure voltage listed on unit data plate agrees with electri-
c;d supply provided for the unit.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lockout
tag. Electric_d shock could cause personal injury.
INSTALLATION
Unit is shipped in the vertical configuration. To convert to
horizont_d configuration, remove side duct opening covers. Us-
ing the same screws, install covers on vertical duct openings
with the insulation-side down. Seals around duct openings
must be tight. See Fig. 1.
Step 1 -- Provide Unit Support
ROOF CURB -- Assemble and install accesso U roof curb in
accor&mce with instructions shipped with curb. See Fig. 2.
Inst_dl insulation, cant strips, roofing felt, and counter flashing
as shown. Dmtwork must be attached to curb. If electric or
control power is to be routed through the basepan, attach the
accessory thru-the-bottom service connections to the basepan
in accordance with the accessory instalhttion instructions. Con-
nections must be installed before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb
is critical for a watertight seal. Install gasket supplied
with the roof curb as shown in Fig. 2. Improperly
applied gasket can _dso result in air leaks and poor unit
performance.
Curb should be level. This is necessary for unit drain to
function properly. Unit leveling tolerances are shown in Fig. 3.
Refer to Accessory Roof Curb [nstalhttion Instructions for
additional infomtation as required.
SLAB MOUNT (Horizontal Units Only) -- Provide a level
concrete slab that extends a minimum of 6 in. beyond unit
cabinet. Inst_dl a grovel apron in front of condenser coil air inlet
to prevent grass and foliage from obstructing airflow.
NOTE: Horizontal units may be inst_dled on a roof curb if
required.
ALTERNATE UNIT SUPPORT -- When the curb or adapter
cannot be used, support unit with sleeper rails using unit curb
or adapter support area. If sleepers cannot be used, support the
long sides of the unit with a minimum of 3 equally spaced
4-in. x 4-in. pads on each side.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500015-01 Printed in U.S.A. Form 50HJ-32SI Pg 1 9-05 Replaces: 50HJ-28SI