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Summary of Contents for Big Dutchman Relax
- Page 1 User Manual Nest "Relax" Code No. 99-97-0489 Edition: 05/2018 GB Replaced by 99-94-0754...
- Page 5 8.6 ”Manure pit with Chapter inserted 10/2017 01-0112 manure removal via belts (option)” 83-11-1114 Plug w/screw nut acceptance and 02/2017 gasket for post Relax Spare parts lists updated. 02/2016 Chapter inserted 12/2014 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
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Page 7: Table Of Contents
Danger signs at the Relax nest ........ - Page 8 Mounting the manure pit ......... .43 8.6.2 Manure pit with manure belt removal system and air duct (option) ..50 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
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Page 9: Basic Instructions
The declaration of conformity can be found at the beginning of the manual. The declaration of conformity can be found at the beginning of the manual. 1.2 Purpose of the BD manuals Depending on the intended use, Big Dutchman provides the following documentation: 1. Assembly manual 2. User manual 3. -
Page 10: Basics
Basic instructions 1.3 Basics The Big Dutchman system has been built with state-of-the-art technology and meets the recognized technical safety requirements. The system is reliable. Upon operation, however, dangers to life and limb of the user or third persons or impairments of the system or other material property are still possible. -
Page 11: Explanation Of The Symbols And Structure Of These Instructions
These safety symbols (pictographs) illustrate remaining dangers when handling the system. They are used in the safety instructions of this manual (also refer to chapter 1.4.1) and on the system. Warning: general danger Warning: dangerous electric tension Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 12: Structure Of The General Instructions In The Manual
1.4.2 Structure of the general instructions in the manual IMPORTANT! This symbol indicates important information. There is no risk of personal injuries or damage to property. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 13: Necessary Qualifications Of The Persons Working With The System
DIN standards, DVGW rules, safety regulations and the provisions of the local gas supplier or the applicable national regulations. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 14: Electrical Installation
Risk of injury and danger to life Operational safety is of paramount importance! Spare parts not released or recommended by Big Dutchman can cause severe injuries as their suitability for Big Dutchman systems cannot be assessed beforehand. -
Page 15: Obligations
The manufacturer is not responsible for any damage to the system resulting from changes not authorized by Big Dutchman. 1.8 Warranty and liability Warranty and liability claims regarding personal injury or property damage are excluded if they result from one or several of the following causes: non-designated use of the system;... -
Page 16: First Aid
Apart from the safety information in this manual and the obligatory accident prevention regulations applicable in the user's country, please heed the accepted technical rules (safe and expert working in accordance with UVV, VBG, VDE etc.). Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 17: Copyright
copyright 2018 by Big Dutchman For further information please contact: Big Dutchman International GmbH, P.O. Box 1163, D-49360 Vechta, Germany, Phone +49 (0)4447/801-0, Fax +49 (0)4447/801-237 E-Mail: big@bigdutchman.de, Internet: www.bigdutchman.de Nest "Relax" / User Manual... -
Page 18: Safety Instructions
Check the proper functioning of the system after any kind of repair works. You may only take the device into operation when all protective systems have been put into place again. Also observe the regulations of local water distribution and power supply companies. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 19: Personal Protective Equipment And Measures
Make sure that long hair is always tied back. Hair can get • caught in powered or rotating working units or parts of the installation, resulting in severe injuries. When working underneath the installation always wear a hard • hat! Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 20: Use Of Electrical Appliances
The non-compliance with these instructions can specifically lead to: failure of vital functions of the system, • failure of prescribed maintenance methods, • risk of injury due to electrical, mechanical and chemical influences. • Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 21: Danger Signs At The Relax Nest
Page 13 Safety instructions 2.6 Danger signs at the Relax nest The Relax nest has been equipped with all mechanisms that guarantee a safe operation. In places where the danger zone could not be safeguarded totally, in consideration of the operational reliability, safety signs have been placed. They indicate remaining technical dangers when handling the system and give information on how to avoid these dangers. -
Page 22: Emergency Shut-Off At The Unit
Code no. Description 00-00-1187 Pictograph: Crushing danger / protective equipment 2.7 Emergency shut-off at the unit The emergency switch for the egg belt is located at the egg belt drive. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 23: System Description
Page 15 System description 3 System description 3.1 Survey The BD Relax nest system comprises the following areas: • The nest: The nest is designed so that the hens prefer this area for laying their eggs. The nest area is sloping towards the egg belt and has a perforated nest insert. The nest area can be closed automatically (for example for the night). - Page 24 Egg transport • Therefore, the BD Relax nest has the following functions: The BD Relax nest can be closed automatically. For this purpose, the back panel • of the nest is moved towards the nest entrance. The eggs are automatically transported towards the end of the nest where they are •...
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Page 25: Technical Data
Besides the nest itself, the width of the manure pit is often playing an important role. Big Dutchman has a plastic flooring of 1.2 m x 0.6 m on offer as standard version. This results in standard widths of manure pit of 1.2 m, 2.4 m, 3.6 m .. -
Page 26: Production Data, Operating Data
If there are no respective guidelines, ask the breeder for the respective breed. For detailed notes on planning refer to the current Big Dutchman price list or ask your Big Dutchman contact person for such calculations. -
Page 27: Designated Use
Page 19 System description 3.5 Designated use The BD Relax nest is used for the production of broiler hatching eggs. The nest is an essential component of the entire system / housing concept for broiler breeders in the laying period. -
Page 28: Notes For Nest Management
Hens will avoid certain areas of the house if ventilated inappropriately. Birds like • fresh air in the house. Check the ventilation system regularly and seek immediate repair or adjustment of ventilation if required. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 29: Cleanliness Of The Nest System
Keep the chain well-lubricated with light oil. • Check the egg belt for dirt accumulation at the point where it is running back into • the first nest. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 30: Operation Of The System
At least twice a week it is necessary to open and check every single nest box. If there is a lot of dirt or a dead bird in the nest, clean the nest insert. Nest "Relax" / User Manual Edition: 05/2018... -
Page 31: Maintenance
Larger holes in the floorings can lead to injuries on the birds' feet. In extreme cases, damaged floorings can loose their stability. Therefore, check the floorings for damages upon check-up walks and replace them if necessary. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 32: Cleaning
Electronic parts as for example the linear drive for the expel system should be handled with special care. The drive has protection class IP 55 and is therefore protected against splash water. Still we recommend dry cleaning with subsequent disinfection. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 33: Information Regarding Silicon Dioxide For The Mite Control
Silicon dioxide must not be applied in drive areas (on bearings, chain drives and gear wheels). Therefore, you should cover the corresponding areas of the drives when spraying with silicon dioxide. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 34: Fault Clearance
Press-on rollers at table drive are not Adjust press-on rollers. adjusted correctly Egg belt is drifting Egg belt is Relax egg belt at the rear end of the idler tensioned too unit. strongly Nest "Relax" / User Manual Edition: 05/2018... -
Page 35: Spare Parts
Page 27 Spare parts 8 Spare parts For this purpose, also see mounting instructions for "Relax nest". 8.1 Nest 8.1.1 Posts Pos. Code no. Description 83-10-0977 Coupling PA GF post BD-C Relax 99-10-1236 Hexagon head screw M 10x6 galv. DIN 933 8.8 99-20-1029 Hexagon nut M10 galv. -
Page 36: Stillages
Cross brace SST below nest E500 BD-C Relax 83-10-1032 Cross brace SST below nest E400 BD-C Relax 83-10-1043 Clamp 50mm for cross brace below nest BD-C Relax 83-10-1066 Cross member 80x5 E500 nest BD-C Relax 83-10-1015 Cross member 80x5 E400 nest BD-C Relax Nest "Relax"... -
Page 37: Skeleton Frame
The position numbers apply to both sides / each stillage of the nest Pos. Qty. Code no. Description 83-15-7798 Side rail 2412 nest Relax entrance height 135 mm 99-40-3812 Pipe 3/4" x 6000 galv. DIN 2440 83-16-2279 Partition ABS nest Relax entrance height 135 mm 83-10-0999... -
Page 38: Back Panels And Roof For Nest
Rectangular tube 30 x 30 x 2-6000 galvanized DIN 2395 83-10-0967 Cover PP 1206 without curtain nest Relax 83-15-7807 Curtain strip PP soft 127 x 330 nest Relax V17 83-01-5968 Fastening button PA6.6 for nest curtain Nest "Relax" / User Manual... -
Page 39: Passage
8.2.1 Egg channel Pos. Qty. Code no. Description 83-12-1047 Cover plate at idler for nest EB 500 BD-C Relax 83-11-8268 Cover plate at idler for nest EB 400 BD-C Relax 83-03-2842 Egg channel 1206 PP E500 BD-C 83-09-4080 Egg channel 1206 PP E400 BD-C... -
Page 40: Egg Channel Cover And Plastic Flooring
Supporting plate for passage BET 500 83-09-7489 Supporting plate for passage BET 400 83-10-2980 Covering cap E500 SST for passage 2412 BD-C Relax 83-10-3128 Covering cap E400 SST for passage 2412 BD-C Relax Nest "Relax" / User Manual Edition: 05/2018... -
Page 41: End Set Egg Belt Idler Unit
Pos. Qty. Code no. Description 83-12-1047 Cover plate at idler for nest EB 500 BD-C Relax 83-11-8268 Cover plate at idler for nest EB 400 BD-C Relax Fastening frame for idler at nest BD-C Relax Nest "Relax" / User Manual... -
Page 42: Skeletal Structure Egg Belt Idler Unit
Idler roller cpl. including shaft & ball bearing for egg belt 500 83-08-1640 Wire mesh guard idler 600 mm egg belt 500 BD-C 83-06-9744 Wire mesh guard idler 1000 mm egg belt 500 BD-C Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 43: Tension Shaft And Locking Pawl
U-washer 10.5 DIN 433 galv. 99-10-1040 Hexagon nut M 8 galv. DIN 934-8 99-10-1257 Hexagon head screw M 6x30 galv. DIN 933 8.8 99-10-1045 Hexagon nut M 6 galv. DIN 934-8 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 44: Cover
Covering right idler 1000mm EB500 BD-C 83-08-1634 Covering left for idler egg belt 600 83-06-9739 Covering left idler 1000mm EB500 BD-C 00-00-1187 Pictograph: Danger of being crushed / protective equipment Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 45: Connection Of Egg Belt Between Nest And Gathering Table
Curtain sheet E500 for connection at table drive BD-C Relax 83-10-8378 Curtain sheet E400 for connection at table drive BD-C Relax 83-09-5996 Side rail for extension egg channel nest BD-C Relax 83-09-5997 Support for connection BD-C Relax 83-09-6987 Support for connection E400 BD-C Relax 83-03-2842... -
Page 46: Egg Channel Cover
Page 38 Spare parts 8.4.1 Egg channel cover Pos. Qty. Code no. Description 83-09-5995 Covering wood for egg channel E500 Relax 83-10-8372 Covering wood for egg channel E400 Relax Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 47: Manure Pit
36-00-3336 Mounting set SST floor for laminated plywood 36-00-7001 Flat steel 1200x60x5 galvanized notch: 3/4" 3/4" 36-00-7004 Flat steel 2400x60x5 galvanized notch: 3/4" 3/4" 99-40-3812 Pipe 3/4" x 6000 galv. DIN 10255 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 48: Manure Pit With 3.6 M Standard Width
36-00-3368 Flat steel 40x8-6000 galv. 36-00-3340 Post cpl. for support of plastic flooring manure pit consisting of pos. 8-11: 36-00-3341 Foot 36-00-3342 Guide piece M56x3 36-00-3343 Nut M56x3 20-50-1066 Pipe 63x3.00-5000 PVC DIN 8061/62 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 49: Lateral Enclosure Of The Manure Pit
Flat steels (special length) 36-00-3336 Mounting set SST floor for laminated plywood 99-20-1428 Mushroom head square neck bolt M 6x30 DIN 603 SST 99-20-1102 Hexagon nut M6 SST DIN 934 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 50: Manure Pit With Manure Removal Via Belts (Option)
99-97-2367 “Spare parts list manure conveyor belts from 2014”. Please find information regarding assembly, insertion and adjustment of the manure belt in the following manuals: 99-97-4318 " Manure belt"; 99-97-0140 "Adjustment of manure belt” Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... -
Page 51: Mounting The Manure Pit
7991 galv. 83-06-5960 Side rail 2412 EV/UV-S SST 83-17-0304 Rail for manure pit with manure removal 83-17-2231 Post for plastic front 10 mm for manure pit with manure belt removal Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB... - Page 52 Page 44 Spare parts Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
- Page 53 Diagonal strut for manure pit with manure belt removal system 83-14-0032 Support angle for diagonal strut 99-10-1100 Hexagon head screw M 6 x 12 galvanized DIN 933 8.8 99-10-1045 Hexagon nut M 6 galv. DIN 934-8 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
- Page 54 Page 46 Spare parts Pos. Qty. Code no. Description 83-04-4974 Support for manure belt 2400 C-2400 83-00-2932 Rod 5 x 4820 galv. Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
- Page 55 Code no. Description 83-16-7666 Flat steel 2420 - 60 x 5 galv. notch: 3/4” 16 x 21 99-40-3812 Pipe 3/4" x 6000 galvanized DIN 2240 83-06-5960 Side rail 2412 EV/UV-S SST Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
- Page 56 Page 48 Spare parts Pos. Qty. Code no. Description 83-17-2229 Front disk 10 mm PE-HD for manure pit with manure belt removal Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
- Page 57 Page 49 Spare parts Pos. Qty. Code no. Description 83-00-1222 Plastic flooring 1K 1200 x 600 83-16-7666 Flat steel 2420 - 60 x 5 galv. notch: 3/4” 16 x 21 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
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Page 58: Manure Pit With Manure Belt Removal System And Air Duct (Option)
Holding plate for air duct 150 x 80-4820/20 x 6 mm NAT-60 99-10-1100 Hexagon head screw M 6 x 12 galvanized DIN 933 8.8 99-10-1045 Hexagon nut M 6 galv. DIN 934-8 Nest "Relax" / User Manual Edition: 05/2018 M 0489 GB...
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