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South bend SB1099 Owner's Manual

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The following change was made to this machine since the owner's manual was printed:
• The inlet adapter has changed.
Aside from this information, all other content in the owner's manual applies and MUST be read and
understood for your own safety. IMPORTANT: Keep this update with the owner's manual for
future reference.
If you have any further questions about this manual update or the changes made to the machine,
contact our Technical Support at (360) 734-1540 or email www.southbendtools.com.
Old Inlet Adapter
New Inlet Adapter
WARNING: No portion of this manual may be reproduced without written approval.
READ THIS FIRST
MODEL SB1099
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 01/22
and Owner's Manual Printed 02/21
Copyright © September, 2022 by South Bend Tools
#JM22435 Printed in Taiwan
Revised Parts
REF
PART #
DESCRIPTION
23V2
PSB1099023V2 INLET ADAPTER 8" X 4" X 3 (PC) V2.01.22
23V2

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Summary of Contents for South bend SB1099

  • Page 1 New Inlet Adapter PART # DESCRIPTION 23V2 PSB1099023V2 INLET ADAPTER 8" X 4" X 3 (PC) V2.01.22 Copyright © September, 2022 by South Bend Tools WARNING: No portion of this manual may be reproduced without written approval. #JM22435 Printed in Taiwan...
  • Page 2 3HP CYCLONE DUST COLLECTOR MODEL SB1099 OWNER'S MANUAL South Bend Tools ® A Tradition of Excellence © FEBRUARY, 2021 by South Bend Tools For Machines Mfd. Since 11/20...
  • Page 3 We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use? South Bend Tools Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com...

  • Page 4: Table Of Contents

    Table of Contents OPERATION ..............31 INTRODUCTION ...............2 Identification ............2 Operation Overview ........... 31 Description of Controls & Components ....3 General Operation ..........31 Product Specifications ......... 4 ACCESSORIES .............. 32 SAFETY ................7 MAINTENANCE ............. 35 Understanding Risks of Machinery ....7 Maintenance Schedule ........

  • Page 5: Introduction

    I N T R O D U C T I O N Model SB1099 For Machines Mfd. Since 11/20 INTRODUCTIOn Identification Filter Brush Filter Brush Main Motor Main Motor Motor Motor Inlet Inlet Adapter Adapter Pressure Pressure Gauge Gauge Inlet...

  • Page 6: Description Of Controls & Components

    I N T R O D U C T I O N For Machines Mfd. Since 11/20 Model SB1099 Description of Controls & Components Refer to Figures 1-2 and the following descriptions to become familiar with the basic controls and components used to operate this machine.

  • Page 7: Product Specifications

    I N T R O D U C T I O N Model SB1099 For Machines Mfd. Since 11/20 Product Specifications Model SB1099 3 HP Cyclone Dust Collector Product Dimensions Weight................................409 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 44-1/2 x 47 x 81 in.
  • Page 8 I N T R O D U C T I O N For Machines Mfd. Since 11/20 Model SB1099 Motors Main Horsepower............................... 3 HP Phase............................Single-Phase Amps................................15A Speed..............................3450 RPM Type......................TEFC Capacitor-Start Induction Power Transfer ............................Direct Bearings....................Shielded & Permanently Lubricated Centrifugal Switch/Contacts Type.....................
  • Page 9 I N T R O D U C T I O N Model SB1099 For Machines Mfd. Since 11/20 Construction Upper Bag........................Clear Plastic (Filter) Lower Bag........................Clear Plastic (Drum) Canister.......................... Spun Bond Polyester Base................................Steel Frame................................ Steel Impeller............................Aluminum Paint Type/Finish........................

  • Page 10: Safety

    S A F E T Y For Machines Mfd. Since 11/20 Model SB1099 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
  • Page 11 S A F E T Y Model SB1099 For Machines Mfd. Since 11/20 Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/...

  • Page 12: Additional Dust Collector Safety

    S A F E T Y For Machines Mfd. Since 11/20 Model SB1099 Additional Dust Collector Safety Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded.

  • Page 13: Preparation

    P R E P A R A T I O N Model SB1099 For Machines Mfd. Since 11/20 PREPARATION Preparation Overview Required for Setup The purpose of the preparation section is to help The items listed below are required to you prepare your machine for operation.

  • Page 14: Power Supply Requirements

    P R E P A R A T I O N For Machines Mfd. Since 11/20 Model SB1099 Power Supply Requirements Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until Availability instructed later in this manual.
  • Page 15 P R E P A R A T I O N Model SB1099 For Machines Mfd. Since 11/20 Grounding Requirements Improper connection of the equipment-grounding wire can result in a risk of electric shock. The This machine must be grounded! In the event...

  • Page 16: Unpacking

    P R E P A R A T I O N For Machines Mfd. Since 11/20 Model SB1099 Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may...

  • Page 17: Location

    P R E P A R A T I O N Model SB1099 For Machines Mfd. Since 11/20 Location Weight Load Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the surface upon which the machine is placed will...

  • Page 18: Assembly

    P R E P A R A T I O N For Machines Mfd. Since 11/20 Model SB1099 Assembly Attach (2) lock handle guides to base and finger-tighten with (4) ⁄ "-18 x ⁄ " flange bolts (see Figure 8).
  • Page 19 P R E P A R A T I O N Model SB1099 For Machines Mfd. Since 11/20 Attach housing assembly to lock handle guides with (4) ⁄ "-18 x ⁄ " flange bolts (see Figure 12). This machine and its...
  • Page 20 P R E P A R A T I O N For Machines Mfd. Since 11/20 Model SB1099 11. Remove pre-installed tap screw from outlet 13. Place (2) drum hose clamps around drum barrel, then attach inlet adapter to adapter hose, then slide hose over port on collection port on barrel with tap screw (see Figure 15).
  • Page 21 P R E P A R A T I O N Model SB1099 For Machines Mfd. Since 11/20 19. Attach (4) 2" swivel casters to collection 23. Place vacuum ring inside colection drum "-18 hex nuts (see Figure drum with (4) ⁄...
  • Page 22 P R E P A R A T I O N For Machines Mfd. Since 11/20 Model SB1099 28. Attach rear panel to base with (3) ⁄ "-18 31. Attach filter cover assembly to housing ⁄ " button head cap screws and ⁄...
  • Page 23 P R E P A R A T I O N Model SB1099 For Machines Mfd. Since 11/20 34. Loosen (2) Phillips head screws and remove 37. Connect terminal ends of motor cord to right switch box cover (see Figure 28).

  • Page 24: Test Run

    P R E P A R A T I O N For Machines Mfd. Since 11/20 Model SB1099 Test Run Press Emergency Stop button in. Connect machine to power. After all preparation steps have been completed, the machine and its safety features must be Twist Emergency Stop button clockwise until tested to ensure correct operation.

  • Page 25: System Design

    The Model SB1099 works quite well as a point-of- Plastic duct generates static use dust collector, or for collecting dust from up electrical buildup that can cause to three machines simultaneously.
  • Page 26 S Y S T E M D E S I G N For Machines Mfd. Since 11/20 Model SB1099 Metal Duct Flexible Duct Advantages of smooth metal duct are its Flexible hose is generally used for short runs, conductivity, efficiency, and that it does not small shops and at rigid duct-to-tool connections.

  • Page 27: System Design

    S Y S T E M D E S I G N Model SB1099 For Machines Mfd. Since 11/20 System Design Sketch a Basic Duct Layout For the next step, sketch how you will connect Decide Who Will Design your machines to the dust collector. Consider...
  • Page 28 S Y S T E M D E S I G N For Machines Mfd. Since 11/20 Model SB1099 Gradual directional changes are more If the machine does not have a built-in dust port, efficient than sudden directional changes use the following table to determine which size of (i.e.
  • Page 29 S Y S T E M D E S I G N Model SB1099 For Machines Mfd. Since 11/20 Determine Main Line Duct Size Write your determined branch line sizes on your drawing, as shown in the following figure. The general rule of thumb for a main line duct...
  • Page 30 S Y S T E M D E S I G N For Machines Mfd. Since 11/20 Model SB1099 Planning Drop Downs Approximate Approximate Plan the drop downs for each machine, using Static Pressure Static Pressure blast gates wherever possible to control airflow.
  • Page 31 S Y S T E M D E S I G N Model SB1099 For Machines Mfd. Since 11/20 Add the additional factors from the following Compare the total static pressure loss for table to your list. that line to the closest CFM given on the per- formance curve for your dust collector.
  • Page 32 (Inch/H2O) 1860 1814 1651 1423 998 The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 51. SB1099 performance data. South Bend Tools -29-...

  • Page 33: System Grounding

    S Y S T E M D E S I G N Model SB1099 For Machines Mfd. Since 11/20 System Grounding Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (see the...

  • Page 34: Operation

    O P E R A T I O N For Machines Mfd. Since 11/20 Model SB1099 OPERATION Operation Overview General Operation The purpose of this overview is to provide This cyclone dust collector creates a vortex of the novice machine operator with a basic...

  • Page 35: Accessories

    To reduce this risk, only install accessories Made specifically for production shops. These recommended by South Bend or Grizzly. metal industrial dust collection fittings are simply the best you can find.
  • Page 36 A C C E S S O R I E S For Machines Mfd. Since 11/20 Model SB1099 H7428—7" Industrial Dust Collection Machine H7217—6" x 5' Rigid Flex Hose Adapter H7218—7" x 5' Rigid Flex Hose H5228—7" Industrial Dust Collection Pipe Clamp H7219—8"...
  • Page 37 A C C E S S O R I E S Model SB1099 For Machines Mfd. Since 11/20 H5293—4" Metal Duct Starter Kit SB1106—Collection Bag 24 ⁄ " x 47 ⁄ " H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit.

  • Page 38: Maintenance

    M A I N T E N A N C E For Machines Mfd. Since 11/20 Model SB1099 MAINTENANCE Removing/Replacing Collection Drum Bag Always disconnect machine from power before performing maintenance or Dispose of the collection bag when dust fills it serious personal injury may ⁄...

  • Page 39: Cleaning Canister Filter

    M A I N T E N A N C E Model SB1099 For Machines Mfd. Since 11/20 Cleaning Canister Open both filter doors. Turn machine ON. The dust hose creates a Filter closed circuit, cycling air through the filter without adding dust to the system.

  • Page 40: Removing/Replacing Canister Filter

    M A I N T E N A N C E For Machines Mfd. Since 11/20 Model SB1099 Removing/Replacing Loosen cap screw and remove lower alignment arm from filter spindle (see Figure 71). Canister Filter Remove (3) button head cap screws securing If the canister filter is clogged or dirty and rear panel to housing assembly (see Figure 71).
  • Page 41 M A I N T E N A N C E Model SB1099 For Machines Mfd. Since 11/20 While assistant supports canister filter, 12. Attach lower alignment arm to top of new remove (6) flange bolts and canister filter canister filter spindle and secure with cap from housing assembly (see Figure 73).

  • Page 42: Service

    (see Figure 78) until LED indicator illuminates on remote receiver (see Figure Control & Receiver 79). The Model SB1099 is equipped with a remote Press pairing button on receiver with a control receiver that can be programmed to non-conducting tool, then release when LED operate up to 16 separate controllers.

  • Page 43: Troubleshooting

    TROU B LESHOOTI NG Model SB1099 For Machines Mfd. Since 11/20 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom...
  • Page 44 TROU B LESHOOTI NG For Machines Mfd. Since 11/20 Model SB1099 Symptom Possible Cause Possible Solution 1. Correct motor wiring connections (Page 43). Filter brush motor 1. Motor connected incorrectly at does not start after switch box. machine is powered 2.

  • Page 45: Electrical

    E L E C T R I C A L Model SB1099 For Machines Mfd. Since 11/20 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

  • Page 46: Wiring Diagram

    E L E C T R I C A L For Machines Mfd. Since 11/20 Model SB1099 Wiring Diagram Filter Brush Motor 220V Main Motor 220V Capacitor FJ 1.2 µF 450 VAC Circuit Breaker ZING EAR ZE700-25 Load Line WARNING!

  • Page 47: Electrical Component Pictures

    E L E C T R I C A L Model SB1099 For Machines Mfd. Since 11/20 Electrical Component Pictures To Filter Brush To Filter Brush Motor Motor Contactor Contactor Start Button Start Button Emergency Emergency Stop Button Stop Button...

  • Page 48: Parts

    P A R T S For Machines Mfd. Since 11/20 Model SB1099 PARTS Main 22-1 22-2 22-3 78-8 22-6 78-3 22-7 78-4 22-4 22-5 78-2 22-8 22-9 22-10 78-7 78-1 78-11 78-12 78-6 78-4 78-3 78-13 78-9 78-5 78-11 78-10...
  • Page 49 P A R T S Model SB1099 For Machines Mfd. Since 11/20 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1099001 BASE PSB1099023 INLET ADAPTER 8" X 4" X 4" PSB1099002 RIGHT SIDE PANEL PSB1099024 COLLECTION DRUM HANDLE...
  • Page 50 P A R T S For Machines Mfd. Since 11/20 Model SB1099 Main Parts List (Cont.) REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1099060 MOTOR 15W 220V 1-PH 78-3 PSB1099078-3 UPPER BEARING RETAINER PSB1099061 RIGHT LATCH 78-4 PSB1099078-4 SLEEVE BEARING 1206 SELF-LUBRICATING...

  • Page 51: Machine Labels

    The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.

  • Page 52: Warranty

    WARRANTY Warranty This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs.
  • Page 53 southbendtools.com Printed In Taiwan #AI21214...

This manual is also suitable for:

Sb1099-3

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