MCZ PERFORMA 35HQ EASYCLEAN H1 Installation Manual
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MCZ PERFORMA 35HQ EASYCLEAN H1 Installation Manual

MCZ PERFORMA 35HQ EASYCLEAN H1 Installation Manual

Pellet boiler
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INSTALLATION GUIDE
EN
PELLET BOILER
PERFORMA 35HQ EASYCLEAN H1
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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Summary of Contents for MCZ PERFORMA 35HQ EASYCLEAN H1

  • Page 1 INSTALLATION GUIDE PELLET BOILER PERFORMA 35HQ EASYCLEAN H1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION .......................11 3-DRAWINGS AND TECHNICAL FEATURES ..............20 4-INSTALLATION AND ASSEMBLY ................24 5-REMOVING THE AESTHETICS ...................28 6-HYDRAULIC CONNECTION ..................33 7-ELECTRICAL CONNECTION..................39 8-FIRST START-UP ....................40...

  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part, in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation of MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The owner company reserves its rights according to law.

  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • The installation, electrical connection, operating test and maintenance must only be carried out by a qualified operator. • Install the product in compliance with the laws and regulations in force. • Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Do not dry laundry on the product. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • The product maintenance operations must be exclusively carried out by a qualified operator on a yearly basis.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS • Do not allow the product to come into contact with water, it contains live electrical parts. • Do not wash the product with water (or other liquids) as they could penetrate inside the unit, damaging the electrical insulation with the risk of electrocution. • Do not use detergents to wash the stove, they could damage the aesthetic parts of the product.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS • Live electrical parts: only power the product once it has been fully assembled. • Disconnect the product from the 230V power supply before performing any maintenance operations. The plug must be removed in such a way that an operator can verify from any point to which he/she has access, that the plug remains unplugged.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION • If there are any issues, contact the retailer or a qualified technician authorised by RED. In the event of a repair, request the use of original spare parts. • Only use types of fuel recommended by RED (for Italy, pellets with a 6 mm diameter and pellets with a 6-8 mm diameter for other European countries), which must only be loaded with an automatic feed system.
  • Page 9 All parts must be replaced with original spare parts. WARRANTY CONDITIONS For the duration, terms, conditions, limitations of the MCZ conventional warranty, please refer to the specific warranty card that is included with the product. Information for management of waste electrical and electronic equipment containing batteries and accumulators This symbol appears on the product, on the batteries, on the accumulators or on their packaging or on their documentation;...
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws related to safety and environmental protection in force in his/her country. At the end of its working life, the product must not be disposed of as urban waste.
  • Page 11 1-WARNINGS AND WARRANTY CONDITIONS LEGENDA WHERE TO DISPOSE MATERIALS Metal Glass If there is any, to be disposed of separately based on the material used: Tiles or ceramics OUTER CLADDING Stone Glass ceramic (fire door): to be disposed of with inert or mixed waste If there is any, to be disposed of separately based on the material used: Tempered glass (oven door): to be disposed...
  • Page 12 The EC Declaration of Conformity and all other product certification documents can be downloaded by scanning the QR code on this page (also found on the product label) or by accessing the website page www. mczgroup.com/support/mcz. Having specified the above, we highlight and report that: • This manual and technical data sheet, also available on our website, bear all of the specific indications and necessary and...

  • Page 13: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS The pellet is obtained from natural dried wood sawdust (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself, without glue or binders.
  • Page 14 2-INSTALLATION PRECAUTIONS REGARDING INSTALLATION IMPORTANT! Product installation and assembly must be carried out by qualified personnel. The product must be installed in a suitable place that allows easy access for it to be opened regularly and for routine maintenance to be performed.
  • Page 15 2-INSTALLATION POSITIONING AND RESTRICTIONS In the case of simultaneous installation with other heating appliances, provide appropriate air inlets for each one (according to the instructions of each product). Installation of the product is not permitted: • in rooms where there are liquid fuel appliances with continuous or intermittent operation that draw the combustion air from the room they are installed in;...
  • Page 16 2-INSTALLATION FOREWORD The heating system (generator + combustion air supply + combustion product expulsion system + any hydraulic/aeraulic system) must be installed in compliance with the laws and regulations in force , and carried out by a qualified technician, who must issue a declaration of conformity of the system to the system manager and shall undertake full responsibility for final installation and consequent good operation of the product.
  • Page 17 2-INSTALLATION In any case, ensure adequate distance to facilitate access during cleaning and extraordinary maintenance. If this is not possible, it must still be possible to distance the product from adjacent walls/elements. This operation must be performed by a technician qualified to disconnect the combustion product expulsion ducts and their subsequent restoration.
  • Page 18 2-INSTALLATION Below 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Above 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm...
  • Page 19 2-INSTALLATION Preparing the smoke expulsion system The combustion product expulsion system is a particularly important element for the proper operation of the appliance and must be correctly sized according to EN 13384-1. Its creation/adaptation/verification must always be carried out by a legally qualified operator and must comply with the regulations in force in the country where the appliance is installed.
  • Page 20 2-INSTALLATION Chimneypot The chimneypot, meaning the end part of the flue, must meet the following characteristics: • the smoke outlet section must be at least double the internal section of the chimney; • prevent the penetration of rain or snow; •...
  • Page 21 2-INSTALLATION EXAMPLES OF INSTALLATION (DIAMETERS AND LENGTHS TO BE SIZED) 1. Flue installation with hole for the passage of the pipe increased by: • minimum 100mm around the pipe if next to non-flammable parts such as cement, brick, etc.; or •...

  • Page 22: 3-Drawings And Technical Features

    3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS PERFORMA 35 HQ EASYCLEAN H1 BOILER DIMENSIONS Ø100...
  • Page 23 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS PERFORMA 35 HQ EASY CLEAN H1 Energy Efficiency Class Product class (EN 303-5/2012) 34,8 kW (29928 kcal/h) Rated thermal capacity of the firebox 32,2 kW (27692 kcal/h) Nominal output power: 8,1 kW (6966 kcal/h) Minimum output power 92,3 % Efficiency at Max...
  • Page 24 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL DOCUMENTATION FOR SOLID FUEL BOILERS ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1187 - (EU) 2015/1189 MCZ GROUP S.p.A. Manufacturer: Trademak: Model Identifier: PERFORMA 35HQ EASY CLEAN H1 General description: Solid Fuel Boiler fired by wood pellets...
  • Page 25 3-DRAWINGS AND TECHNICAL FEATURES RESIDUAL HEAD WITH DHW KIT CHART 1000 B = FLOW RATE (dm3/h) A = RESIDUAL HEAD (mbar) B = FLOW (dm3/h) RESIDUAL HEAD WITHOUT DHW KIT CHART 1000 1050 1100 B = FLOW RATE (dm3/h) Technical Dept. - All rights reserved - Reproduction is prohibited...

  • Page 26: 4-Installation And Assembly

    4-INSTALLATION AND ASSEMBLY INSTRUCTIONS FOR PACKAGING DISPOSAL The material that the appliance’s packaging is made of must be managed correctly, in order to make collection, reuse, recovery and recycling easier, where possible. The table below illustrates the possible components that the packaging is made of, and the relative instructions for correct disposal. DESCRIPTION CODE MATERIAL SYMBOL...
  • Page 27 4-INSTALLATION AND ASSEMBLY PREPARATION AND UNPACKING The Performa Easy Clean boiler is delivered complete with all its electrical, mechanical and hydraulic components (excluding the circulator kit and trolley kit-OPTIONAL) and having been tested in the factory: The boiler is delivered in a single package. The trolley packages - optional accessory (cart with wheels to facilitate emptying and shifting the ashes) and the selected hydraulic kit - optional accessory - are then added.
  • Page 28 4-INSTALLATION AND ASSEMBLY The end user is responsible for product storage, disposal or possible recycling in compliance with the relative applicable laws in force. Position the product and proceed with connecting it to the chimney. If the product must be connected to an exhaust pipe that goes through the rear wall (to enter the chimney), make sure not to force it in. Attention!! If the boiler smoke outlet is forced or used improperly to lift it or position it, the operation of the stove can be damaged irreparably.
  • Page 29 4-INSTALLATION AND ASSEMBLY REQUIREMENTS FOR INSTALLATION OF THE PLANT - POSITIONING The most important thing to do before installation of the boiler is to set aside a suitable area that meets the minimum requirements for installation. • the minimum clearance in front of the product for the purpose of cleaning, maintenance, etc. must be 1000 mm; •...

  • Page 30: 5-Removing The Aesthetics

    5-REMOVING THE AESTHETICS Live electrical parts: only power the product once it has been fully assembled. If any work is carried out on some components of the boiler or if you are just cleaning it, you need to remove the side panels. To remove the right panel “D”...
  • Page 31 5-REMOVING THE AESTHETICS Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 32 5-REMOVING THE AESTHETICS REMOVING THE SIDE PANEL TO INSERT THE TROLLEY (OPTIONAL TROLLEY - ACCESSORY) The right side panel “D” consists of two parts - “D1” and “D2”. The parts “D1” and “D2” can be separated to allow the trolley “F” to be assembled.
  • Page 33 5-REMOVING THE AESTHETICS REMOVING THE LEFT SIDE PANEL Remove the left side panel “E” by following the instructions for the right side panel. Unlike panel “D”, panel “E” is whole. Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 34 5-REMOVING THE AESTHETICS FRONT DOOR The front door “B” is provided with a limit switch for its opening, so as to prevent the pellet from falling on the door. REAR COVER FOR THE HYDRAULIC KIT The back of the boiler has a removable cover to insert the selected hydraulic kit. Remove cover “R” by loosening the two upper screws and lifting the cover so as to release the joint “u”...

  • Page 35: 6-Hydraulic Connection

    6-HYDRAULIC CONNECTION HYDRAULIC CONNECTION IMPORTANT: The connections depend on the type of System Configuration. IMPORTANT! If installing the boiler involves another pre-existing system complete with heating equipment (gas boiler, methane boiler, fuel oil boiler, etc.), it is strongly recommended that you contact a qualified operator who subsequently will be responsible for the compliance of the system with the applicable laws in force.
  • Page 36 6-HYDRAULIC CONNECTION HYDRAULIC KIT FOR DHW PRODUCTION (COD.40A18014) 2 - SAFETY VALVE 5 - DOMESTIC WATER INLET 3 - FILLING TAP 6 - HEATING RETURN 4 - DOMESTIC WATER OUTLET 7 - HEATING DELIVERY...
  • Page 37 6-HYDRAULIC CONNECTION SAFETY VALVE 3 bar The boiler is protected against overpressures by a safety valve “2” fitted on the selected hydraulic kit. The safety valve drain must be connected to a rubber pipe that can withstand a temperature of 110°C (not supplied) and that reaches the outside via an anti-odour syphon.
  • Page 38 6-HYDRAULIC CONNECTION CLEANING THE SYSTEM Install suitable shutters to cut off the tubes from the heating system. In order to protect the heating system from damage caused by corrosion, incrustation or deposit build-up, it is important to clean the appliance before installation, using suitable products, in compliance with Standard UNI 8065 (water treatment of thermal plants for civil use).
  • Page 39 6-HYDRAULIC CONNECTION • after starting up the boiler for the first time and bringing the system up to temperature, stop the pumps and repeat the air purging procedure; • let the system cool down and, if necessary, bring the water pressure back to 1 bar (this only applies to closed vessel systems - refer to any existing local regulations or standards allowing for its installation);...
  • Page 40 6-HYDRAULIC CONNECTION PRESSURE GAUGE The gauge of the boiler “m” is one of the key tools, which is used to check that appliance is operating smoothly. The pressure gauge of the boiler is used to measure the pressure, i.e. the difference between the internal pressure and the atmospheric pressure. Generally, the ideal pressure for a boiler is between 1.5 and 2 bar, above or below which malfunctions occur in the heating system or in the supply of domestic hot water.

  • Page 41: 7-Electrical Connection

    7-ELECTRICAL CONNECTION GENERAL PRECAUTIONS The electrical safety of the system is guaranteed only when this is connected correctly to an efficient earthing system installed in accordance with the safety standards in force: the pipes of the gas, water and heating systems do not constitute a suitable earth system. It is necessary to ensure this essential safety requirement;...

  • Page 42: 8-First Start-Up

    8-FIRST START-UP BEFORE START-UP GENERAL PRECAUTIONS Remove all parts that may burn from the brazier and the product’s tank (manual, various adhesive labels or any polystyrene). The first start-up may not be successful as the feed screw is empty and does not always manage to load the brazier with the required amount of pellets in time to light the flame.
  • Page 43 8-FIRST START-UP OPENING/CLOSING ATTENTION! The door must be closed properly for the boiler to work correctly. The firebox door and the lower door for cleaning the ash must only be opened with the boiler coil and off. If the doors are opened while the boiler is running, a system will trigger the alarm and the boiler will go off. Open the outer door “A”...
  • Page 44 8-FIRST START-UP LOADING THE PELLETS The pellets can be loaded either manually or automatically. The empty tank can contain up to 100 litres or 65 kg of pellets. Manual Loading: • Open the top door “C” of the boiler directly and pour in the pellets. Automatic loading (with remote tank of 200/400 or 300 kg - optional - see accessories): •...
  • Page 45 8-FIRST START-UP SAFETY PROCEDURE TO FOLLOW IF ANY SMOKE SPILLAGE IS SEEN WITHIN THE ROOM OR THE APPLIANCE SUFFERS FROM AN EXPLOSIVE IGNITION PLEASE TURN OFF THE APPLIANCE, VENTILATE THE ROOM AND CONTACT THE INSTALLER/ SERVICE ENGINEER IMIDIAT- LEY. User Training In ALL cases the installation and commissioning engineer MUST carry out a thorough handover of the appliance to the ho- meowner / end user.
  • Page 46 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Website: www.mcz.it e-mail: mcz@mcz.it 8902109400 REV 0 28/07/2022...

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