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Related Manuals for Spartan Tool Ultimate & High Flow Warrior
Summary of Contents for Spartan Tool Ultimate & High Flow Warrior
- Page 1 Ultimate & High Flow Warrior Standard Warrior PRODUCT MANUAL Standard, Hi-Flow & Ultimate Warrior Trailer Jetter Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 800.435.3866 SpartanTool.com order by phone order online © 2024 Spartan Tool LLC Part #7992G000, 7993G000, 7994D000...
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Page 2: Table Of Contents
Contents WARNINGS ......................4 TECHNICAL INFORMATION . - Page 3 Contents COLD WEATHER PROTECTION ..................25 Full winterization procedure .
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Page 4: Warnings
Warnings • Read the safety and operating instructions before using any Spartan Tool product . Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized . Read the engine owners’ manual for instructions and safety precautions on engine operation . -
Page 5: Technical Information
Technical Information STANDARD WARRIOR WATER JET SPECS GENERAL • Cooling: Water Cooled • Oil Capacity: 3 .25 gal • Pipe Sizes: 3” to 24" diameter • Electric: 12 Volt/Negative Ground • Max Water Pressure: 4,000 psi • Powered Engagement Clutch: Hayes bearing supported stub •... -
Page 6: Ultimate Warrior Water Jet Specs
Technical Information ULTIMATE WARRIOR WATER JET SPECS GENERAL • Fuel: Diesel Fuel Oil No . 2-D (ASTM D975-09 B Grade 2-D S15)/ Regular Unleaded • Pipe Sizes: 3” to 24" diameter • Fuel Tank Capacity: 20 gal • Max Water Pressure: 4,000 psi •... -
Page 7: Hi-Flow Warrior Water Jet Specs
Technical Information HI-FLOW WARRIOR WATER JET SPECS GENERAL REWIND • Pipe Sizes: 4” to 36" diameter • Hydraulic pump & motor with 8 gal reservoir • Max Water Pressure: 3,000 psi FEATURES • Max Water Flow: 35 GPM • Smart pressure engine setting •... -
Page 8: All Warriors Include
Technical Information ALL WARRIORS INCLUDE REWIND • Marine-grade gauges and battery enclosure • Nozzle storage • Hydraulic pump & motor with 8 gal reservoir • Wash down gun and lance FEATURES • 4 preassigned engine speed settings • 1/2” x 500’ Thermal Plastic High Pressure Hose (5/8” Hose for •... -
Page 9: Machine Overview
Machine Overview Front Enclosure Anti-Freeze Tank Electric Brakes Antifreeze Supply Valve Fill Reel 300 Gallon Baffled Water Tank(s) Ultimate & High Flow have 2 Water Tanks connected together Pressure Gauge Control Panel 500 Ft . H .P . Hose Articulated High-Pressure Reel Hose Guide... -
Page 10: Towing Instructions
Towing Instructions Before hitching and towing on public roads, check that the tow vehicle uses a 2-5/16" ball on a hitch rated class IV (2” diameter for Standard Warrior), make sure keeper engages ball to secure hitch . Adjust if necessary . The 300-gallon water tank(s) are equipped with internal baffles which minimizes water sloshing when towed . -
Page 11: Towing
Towing Instructions The coupler will need to be adjusted up or down Drop Coupler depending on vehicle hitch height to ensure the jetter is towed level . TOWING Check that ball size is same as coupler . Check that Ball Load Rating is the same or greater than Coupler Load Rating Breakaway Cable Open clamp on hitch coupler . -
Page 12: Pump And Pressure System
Pump and Pressure System The pump and relief valve are the heart of your jet . They have been specifically designed for use with cold water (140°F max) for pipe jetting but can provide useful water flow for many other cleaning jobs using the optional wash down gun and special attachments . -
Page 13: High Pressure Water Jetting
High Pressure Water Jetting High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to remove debris in drain/sewer pipes . High pressure water jetting can also be used to remove debris on surfaces . A high pressure water jet consists of a pump, a motor or engine, a hose reel, a given length of hose, and a various assortment of nozzles . -
Page 14: Start Up
Engine Operation Procedure Engine speeds are preset at the factory and should require no adjustment in the field . The Warrior is also equipped with a low water safety switch, which indicates critical water levels in the supply tanks . When tripped, the low water safety switch will automatically shut down the engine . -
Page 15: Operation Set Up
Operation Set Up Always locate the jet in the driest and safest place possible . Avoid high traffic areas and use flashers and safety cones . Position the jet so that the hose can be pulled directly off of the reel for use . Remember that jetting is most effective when you jet against the water flow . See Fig . -
Page 16: Hydraulic Rewind Instructions
Hydraulic Rewind Instructions The hydraulic rewind control valve can be used to feed out high pressure hose and rewind hose back to the reel . The control lever should be left in its neutral position while transporting trailer jet unit . The high pressure hose reel is hydraulically locked from rotating when in neutral (position between hose in and out) . -
Page 17: Operating Hints
Operating Instructions • Turn H .P . water control switch to ON and choose operating pressure desired . As the nozzle pulls the hose into the pipe, the hose reel can free spin or hydraulically feed the hose out . Untwist hose kinks as necessary before they enter the pipe . Proceed slowly and cautiously . -
Page 18: Pipe Jetting Procedure
Operating Instructions PIPE JETTING PROCEDURE • Although all Warriors are capable of various high pressure cleaning operations, jetting pipes of 4” - 36” is typically the major work required of the jet . The hose reel is designed for outdoor applications . An optional portable hose reel and 1/4” drain hose can be purchased for indoor applications, remote applications, and for lines smaller than 6”... -
Page 19: Pulsation
Pulsation To activate the pulsation feature, turn rocker switch labeled PULSE to the ON position . To deactivate pulsation, turn rocker switch to OFF position . Electric Pulsator Pulsator Switch Fig. 17-1 Fig. 17-2 Note: Operating pressure will decrease and fluctuate when pulsation is activated . See below (Fig . 17-3) for approximate pressures . PRESSURE SETTING PULSATION PRESSURE (PSI) 1000 psi... -
Page 20: Lubrication And Maintenance
Lubrication and Maintenance Note: Use a #2 consistency lithium base grease formulated from a high quality mineral oil with rust and oxidation inhibitors . Engine PTO . Grease every 100 hours (a) . Apply about one grease gun shot of an NLGI No . 2 Lithium Grease . Clean, repack, and set main bearing endplay every 2 years or 4000 hours of operation . - Page 21 Lubrication and Maintenance Change pump oil after first 50 hours and every 500 hours thereafter . Use SAE 80 gear oil . High Flow Pump Not Shown Fill Fig. 21-1 Inlet Filter . Clean daily . Filter Fig. 21-2 Adjust brakes after the first 200 miles and at 3000 mile intervals thereafter, or as use and performance requires .
- Page 22 Lubrication and Maintenance DIESEL Oil Fill Oil Filter Fig. 22-1 Fig. 22-2 Dipstick Oil Filter Dipstick Oil Fill Follow maintenance instructions in Kohler Diesel Engine Operator’s Manual . Note: Use the same type of diesel fuel as used in cars . (ASTM D975 reg .
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Page 23: Warrior Control Panel
Warrior Control Panel Low Water Water on/off Override Antifreeze Level Pulsator Select Menu Strobe Light Button Button Emergency Stop Remote on/off Throttle Water Level up/down Fig. 26-1 Fig. 27-2 Fig. 27-1 Optional: Wireless Remote Control If the Warrior is equipped with Wireless Remote Control Activation Note: If this switch is in the ON position, all on-board controls are disabled (except ignition... -
Page 24: Behind Hp Reel
Behind HP Reel High Pressure Valve Unloader Actuators (if so equipped) -
Page 25: Cold Weather Protection
Cold Weather Protection The warrior comes equipped with a versatile antifreeze system that allows the user to choose between different levels of protection . Antifreeze Recirculation: Full Winterization The pump and all hoses charged with antifreeze solution . Antifreeze is conserved by recirculating back to the antifreeze tank . Water Recirculation: Temporary Freeze Resistance Water is recirculated through hoses and returned to main water tank . -
Page 26: Antifreeze Recovery Procedure
Cold Weather Instructions ANTIFREEZE RECOVERY PROCEDURE Close the drain valve and antifreeze valve . Open water supply valve at the front of the unit . Open the fill hose valve at the rear of the unit . Fill the water tank at least 1/4 full of water . Connect the fill hose and H .P . -
Page 27: Auto Antifreeze - Optional Accessory
Auto Antifreeze - Optional Accessory The autoantifreeze box is located next to the control panel Footage Counter - Optional Accessory... -
Page 28: Troubleshooting
Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Clean . Use adequate size . Clogged inlet filter or improper size . Check more frequently . Worn or damaged nozzle . Replace nozzle of proper size . Worn or damaged hose . Repair or replace . Re-size discharge plumbing to flow rate of Restricted discharge plumbing . -
Page 29: Electric Braking System
Electric Braking System PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Open circuits . Find and correct . Severe under-adjustments . Adjust brakes . No Brakes. Faulty controller . Test and correct . Short circuits . Find and correct . Grease or oil in magnets or linings . Clean or replace . - Page 30 Electric Braking System PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Under-adjustment . Test and correct . Lack of lubrication . Lubricate . Noisy Brakes. Incorrect brake components . Correct . Broken brake components . Replace components . Out-of-round or cracked brake drums . Machine or replace .
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Page 31: Tire Safety Information
Tire Safety Information This portion of the User's Manual contains tire safety information as required by 49 CFR 575 .6 . The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575 .6 . - Page 32 . If they appear even with the outside of the tread, the tire should be replaced . • Replacement tires should be the same size as the Warrior’s original tires . To prevent error and maintain safety, it is recommended that all replacement parts be purchased through Spartan Tool LLC .
- Page 33 Tire Safety Information Tire Balance and Wheel Alignment • Tires must be properly balanced to avoid vibrations and shaking of the trailer . A wheel alignment adjusts the angles of the wheels to position them correctly relative to the trailer's frame . Such adjustments can maximize the life of the tires, but should be performed by a qualified technician .
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Page 34: Safety Information
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Spartan Tool LLC . If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign . -
Page 35: Diesel & Gas Engine Emissions
Diesel & Gas Engine Emissions All Kohler Diesel engines are tested to meet emissions All Kubota Gas engines are tested to meet emissions standards. standards. See below for the emissions authentication label. See below for the emissions authentication label. Fig. 83-2 Fig. -
Page 36: Warranty Information
Spartan Tool warrants its equipment to be free from defects in material and workmanship for two years from the date of purchase . To obtain warranty service, a purchaser should notify Spartan Tool in writing, at the address provided below, within the warranty period, and Spartan Tool will direct where to take or send the equipment for service . - Page 37 Notes...
- Page 38 CONTACT US Spartan Tool LLC 1618 Terminal Road Niles, MI 49120 800 .435 .3866 SpartanTool.com 7992G000...
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