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ZGR VERSATILE 10 Operation Manual

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Operation Manual
ZGR VERSATILE 10 - 20 KVA
Online Three-phase UPS
www.zigor.com

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Summary of Contents for ZGR VERSATILE 10

  • Page 1 Operation Manual ZGR VERSATILE 10 - 20 KVA Online Three-phase UPS www.zigor.com...

  • Page 3: Table Of Contents

    Introduction ..............................7 Main characteristics ............................. 7 Construction of ZGR VERSATILE 10 - 20 KVA .................... 8 ZGR VERSATILE 10 - 20 KVA OPERATION ......................8 Operation Modes ............................8 Normal mode ............................9 Battery mode (Stored Energy Mode) ....................... 9 Bypass mode ............................
  • Page 4 UPS remote access ............................ 28 IP manual assignment ..........................29 NetAgent webserver main screen ......................29 TROUBLESHOOTING ............................31 Malfunctions of ZGR VERSATILE 10 - 20 KVA ..................31 MAINTENANCE ..............................32 Battery maintenance ..........................33 TECHNICAL SPECIFICATIONS .......................... 34 STANDARDS ..............................

  • Page 5: Precautions

    Do not block or cover the ventilation grills in the housing. • The ZGR VERSATILE 10 - 20 KVA is designed in accordance with current Spanish legislation. Check these regulations against those corresponding to the country in which the unit is to be installed and against the most restrictive regulations of the electricity supplier.

  • Page 6: Storage Precautions

    ZGR VERSATILE 10 - 20 KVA • This system has been designed for industrial use and not for domestic-commercial use. • Even though all the safety systems are in place, before touching any working parts, you must check that they are not live.

  • Page 7: Environmental Precautions

    ZGR VERSATILE 10 - 20 KVA Environmental precautions Dispose of the packaging in an ecological way: ZIGOR, based on the exceptions detailed in the First Additional Provision of Law 11/1997 on commercial or industrial packaging, informs that the final holder of the waste of used containers and packaging, as responsible for them, you must deliver them in appropriate conditions for reuse, to an authorized recuperator, recycler or re-valuer.

  • Page 8: Precautions During Transportation

    ZGR VERSATILE 10 - 20 KVA Precautions during transportation Visually check that the UPS location is adequate by checking its characteristics (clean, free of leaks with good ventilation); the floor must be level and have sufficient load resistance for the equipment.

  • Page 9: General Description

    GENERAL DESCRIPTION Introduction ZGR VERSATILE 10 - 20 KVA is a transformer-less UPS, in tower format and available in 10 - 15 - 20 kVA models with three-phase / single-phase input and single-phase output. ZGR VERSATILE 10 - 20 KVA incorporates the most advanced technologies in DSP (digital signal processor), three-level inverter and maximum protection against critical loads, always optimizing energy savings.

  • Page 10: Construction Of Zgr Versatile 10 - 20 Kva

    15. Comm. Port RS485 16. Emergency Power Off input (EPO) ZGR VERSATILE 10 - 20 KVA OPERATION Operation Modes ZGR VERSATILE 10 - 20 KVA is a double-conversion on-line UPS that may operate in the following alternative modes： Operation manual www.zigor.com...

  • Page 11: Normal Mode

    ZGR VERSATILE 10 - 20 KVA Normal mode The rectifier/charger derives power from the AC mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC and supplies to the load (Fig.

  • Page 12: Parallel Redundancy Mode (System Expansion)

    ZGR VERSATILE 10 - 20 KVA order to increase the efficiency of the power supplied. At ECO mode, the UPS works at Line-interactive mode, so the UPS will transfer to bypass supply (Fig. 3-4). When the AC is out of set window, the UPS will transfer from bypass to Inverter and supplies power from the battery, and the LCD will show all related information on the screen.

  • Page 13: Battery Self-Test

    ZGR VERSATILE 10 - 20 KVA Battery self-Test batteries can do the self-test automatically per 30 days. Three kinds of Battery Self-test Time can be chose as below. 1. When choosing 10 s, UPS can transfer to Battery Mode automatically per 30 days. And the Battery Self- test Time is 10 seconds.

  • Page 14: Black (Cold) Start Procedure

    ZGR VERSATILE 10 - 20 KVA Black (Cold) start procedure Fig. 3-5 Cold Start PRECAUTION Follow these procedures when the input AC Utility Failure, but battery is normal • Turn on the battery switch. • The battery will feed the Auxiliary power board.

  • Page 15: Control Panel And Monitorization

    ZGR VERSATILE 10 - 20 KVA 4 CONTROL PANEL AND MONITORIZATION To get the UPS completely monitored by the software, you just simply connect RS232 or USB cable to each end of the computer and the UPS respectively. LCD control panel 1.
  • Page 16 ZGR VERSATILE 10 - 20 KVA Fig. 4-2 Main interface Press to scroll between menu options (Fig. 4-3). Press for 2 sec to enter detailed information menu Fig. 4-3 Basic status interface 2) DATA: This menu shows input and output detailed information (Fig. 4-4).
  • Page 17 ZGR VERSATILE 10 - 20 KVA Fig. 4-5 Output menu 4) BATTERY: Press key for short time to move to the third page, the third page of data is Battery data. (Fig. 4-6). Fig. 4-6 Data/Battery menu 5) LOAD: Press key for short time to move to the fourth page, the fourth page of data is Load data (Fig.
  • Page 18 ZGR VERSATILE 10 - 20 KVA Fig. 4-9 Setting menu Press OFF key to enter test now Test Now, press to select test value and press OFF to confirm. The Battery manual test command can test battery discharge for 10 s, 10 min and to End of Discharge EOD.
  • Page 19 ZGR VERSATILE 10 - 20 KVA is done.) Temp. Sensor SW: ON or OFF. OFF means turn off the sensor switch, ON means turn on the sensor switch, send query command to sensor with address 11,12 every second. Fig. 4-12 Setting/Maintenance - System menu...
  • Page 20 ZGR VERSATILE 10 - 20 KVA key to enter item and confirm value, press change value (Fig. 4-15). ID: 1~4. UPS ID define parallel order. Number: 1~4, UPS parallel max number. Redu. Num: 1~3, redundancy UPS number. Fig. 4-15 Setting/Maintenance - Parallel menu 14) RECORD: Displays event records and fault records (Fig.

  • Page 21: Status And Operation Modes

    ZGR VERSATILE 10 - 20 KVA Status and operation modes This section lists the status messages and the operation modes that the UPS might display (Table 4-1). Nº MESSAGE FAULT BYPASS BATTERY INVERTER Initialized Standby mode No output Bypass mode...
  • Page 22 Mains freq. abnormal Once per 2 seconds BATTERY LED lit Bypass Not Available BPS blinking Bypass unable to trace BPS blinking Boot is invalid Table 4-2 List of possible events of ZGR VERSATILE 10 - 20 KVA Operation manual www.zigor.com...

  • Page 23: Installation

    Ensure that the weight of the unit is within the maximum load limits (kg) of the tools used in order to handle it and the supports used to secure it in place. Review weight details in the specifications of the ZGR VERSATILE 10 - 20 KVA.

  • Page 24: Electrical Installation

    ZGR VERSATILE 10 - 20 KVA Electrical installation External battery connection 1) Make sure battery quantity complies with the specs (16 to 20 pieces of 12 V batteries in series). Measure voltage of battery bank after finishing connection. CAUTION brand new and old batteries, either.

  • Page 25: Ups In Parallel

    ZGR VERSATILE 10 - 20 KVA BAT+ BATN BAT- BATTERY "-" INPUT A INPUT B " " BATTERY BATTERY "+" INPUT C INPUT N OUPUT N OUTPUT L Fig. 5-3 10k/15k/20k I/O terminals connection SINGLE PHASE WORKING MODE Normally this UPS is wired as 3-phase mains system 3P+N, but also is designed to be powered by single phase mains P+N, so can be adapted to actual and future installations.

  • Page 26: Parallel Cabinet Installation

    ZGR VERSATILE 10 - 20 KVA The following sections introduce the installation procedures specified to the parallel system. In order to assure that all modules are equally utilized and comply with relevant wiring rules, please follow the requirements below: 1) All UPS must be of the same rating and be connected to the same bypass source.

  • Page 27: Parallel Cable Installation

    ZGR VERSATILE 10 - 20 KVA Parallel cable installation All UPS modules must be interconnected by provided shielded wires in a ring configuration as shown below (Fig. 5-5). The parallel control board is built on each UPS module. The ring configuration ensures high reliability of the control.

  • Page 28: Communications

    ZGR VERSATILE 10 - 20 KVA 6 COMMUNICATIONS USB communication port definition RS-232 or USB cable provided in accessories can be used to connect the UPS with PC Available functions of the USB • Monitor UPS power status • Monitor UPS alarm info •...

  • Page 29: Tcp-Ip Communications Card (Optional)

    ZGR VERSATILE 10 - 20 KVA Fig. 6-5 SNMP/Modbus card view Fig. 6-6 SNMPview software image TCP-IP communications card (optional) The SNMP/Modbus communications card has an RJ45 female connector to allow advanced UPS management remotely via an Ethernet network. It also has a mini-USB connection to optionally connect a concentrator (HUB) of environmental sensors with sound alarm.

  • Page 30: Dry-Contact Relay Card (Optional)

    ZGR VERSATILE 10 - 20 KVA IMPORTANT: ELECTRONIC SECURITY This card only allows monitoring and modification of certain parameters that do not affect the electronic operation of the UPS. It is not possible to modify the most important electronic operating settings defined by the display. (voltage,...

  • Page 31: Ip Manual Assignment

    ZGR VERSATILE 10 - 20 KVA • It will search your LAN for any compatible communications cards. • If there are multiple cards detected, you will see a list of all of them. • By default, DHCP service is enabled for automatic IP assignment.
  • Page 32 ZGR VERSATILE 10 - 20 KVA Fig. 6-9 NetAgent main webserver screen • In the "Configuration" menu you can find the main settings of the card (Fig. 6-10). Fig. 6-10 Configuration menu Note: The available options may differ depending on the card model purchased or may change without prior notice.

  • Page 33: Troubleshooting

    ZGR VERSATILE 10 - 20 KVA TROUBLESHOOTING Malfunctions of ZGR VERSATILE 10 - 20 KVA ZIGOR recommends that, in case of any anomaly, strange noise or supposed malfunction, the equipment should be shut down and ZIGOR customer service should be contacted.

  • Page 34: Maintenance

    In order to guarantee the correct operation of the ZGR VERSATILE 10 - 20 KVA, it is necessary to carry out a number of maintenance tasks. These tasks enable resolving defects before breakdowns occur and to ensure correct operation of active and passive safety devices.

  • Page 35: Battery Maintenance

    ZGR VERSATILE 10 - 20 KVA If the UPS is working in battery mode, make sure it is normal; on the contrary, please find out the root cause, such as Utility Failure or self-check of battery. The rest of the installation must also be maintained adequately. The maintenance tasks to be carried out shall depend on the different elements that make up the installation, emergency generator and cabling.

  • Page 36: Technical Specifications

    ZGR VERSATILE 10 - 20 KVA TECHNICAL SPECIFICATIONS Model ZGR VERSATILE 10 ZGR VERSATILE 15 ZGR VERSATILE 20 Capacity 10 kVA / 10 KW 15 kVA / 15 KW 20 kVA / 20 KW INPUT ELECTRICAL CHARACTERISTICS (AC) Phases 3-phases, 5 wires or single-phase (terminals configurable)
  • Page 37 ZGR VERSATILE 10 - 20 KVA OTHERS Protection degree IP 20 Noise level <55 dB (1 m) Operation temperature 0 ºC 40 ºC Relative humidity 0 - 95 % (without condensation) Dimensions (W x D x H) 250 x 540 x 635 mm Approx.

  • Page 38: 10 Standards

    ZGR VERSATILE 10 - 20 KVA 10 STANDARDS ZGR VERSATILE 10 - 20 KVA model described in this manual comply with the following European regulations: Directive 2014/35/EU Low Voltage Safety (LVD) for Uninterruptible Power Supply (UPS) Standard: EN 62040-1: 2008/A1:2013...

  • Page 39: 11 Warranty

    11 WARRANTY Unless otherwise agreed, ZIGOR guarantees that ZGR VERSATILE 10 - 20 KVA units leave the factory in perfect working order and free of any defects for a period of 12 months to be counted as of the date of sale of the apparatus, shown in the delivery note and/or invoice.
  • Page 40 30988802MAOP Zigor Corporación Portal de Gamarra 28- 01013 Vitoria-Gasteiz Álava/Spain +34 945 21 46 00 www.zigor.com Consulte nuestra web para contactar con la red de delegaciones comerciales Refer to our website in order to contact the commercial branches network...

This manual is also suitable for:

Versatile 15Versatile 20

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