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ZGR VERSATILE RT Operation Manual

Online three-phase ups
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Operation Manual
ZGR VERSATILE RT - 10 KVA
Online Three-phase UPS
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Summary of Contents for ZGR VERSATILE RT

  • Page 1 Operation Manual ZGR VERSATILE RT - 10 KVA Online Three-phase UPS www.zigor.com...

  • Page 2: Table Of Contents

    Symbol Description ............................7 GENERAL DESCRIPTION ............................. 8 Introduction ..............................8 Main characteristics ............................. 8 Construction of ZGR VERSATILE RT - 10 KVA ................... 9 ZGR VERSATILE RT - 10 KVA OPERATION ....................... 10 Operation Modes ............................10 3.1.1 Normal mode ............................10 3.1.2...
  • Page 3 Parallel cable installation ........................29 4.5.3 Initial startup procedure for parallel system................... 29 TROUBLESHOOTING ............................30 Malfunctions of ZGR VERSATILE RT - 10 KVA ..................30 MAINTENANCE ..............................31 Battery maintenance ..........................32 TECHNICAL SPECIFICATIONS .......................... 33 STANDARDS ............................... 35 WARRANTY ................................

  • Page 4: Precautions

    Only expert and duly authorised personnel may operate our units. Danger warnings. When handling or accessing the interior of the ZGR VERSATILE RT - 10 KVA, please remember that some parts may be live. Pay special attention to soldering points, printed circuits, connecting terminals, relay contacts, etc.

  • Page 5: Storage Precautions

    ZGR VERSATILE RT - 10 KVA • Even though all the safety systems are in place, before touching any working parts, you must check that they are not live. • This system has been designed for industrial use and not for domestic-commercial use.

  • Page 6: Precautions During Transportation

    ZGR VERSATILE RT - 10 KVA Correct product disposal: This electrical-electronic device (AEE) is marked with the symbol of compliance with the European Directive 2012/19 / EU (WEEE) regarding used electrical and electronic equipment (Waste electrical and electronic equipment WEEE, RD 110/2015).

  • Page 7: Symbol Description

    ZGR VERSATILE RT - 10 KVA From then on, the customer will have 24 hours to make any claim under guarantee for any anomaly in the amount or quality of the products received, providing details of the material received in bad condition after reporting this circumstance on the forwarding agent's delivery note on reception.

  • Page 8: General Description

    2 GENERAL DESCRIPTION Introduction ZGR VERSATILE RT - 10 KVA is a three-phase in single phase out high frequency online UPS which provides 10kVA of capacity. These equipments are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment.

  • Page 9: Construction Of Zgr Versatile Rt - 10 Kva

    ZGR VERSATILE RT - 10 KVA Construction of ZGR VERSATILE RT - 10 KVA Hereafter, front and rear views of ZGR VERSATILE RT - 10 KVA (Fig. 2-2, Fig. 2-3 and Fig. 2-1): Fig. 2-1 Side View Fig. 2-2 Front View Fig.

  • Page 10: Zgr Versatile Rt - 10 Kva Operation

    ZGR VERSATILE RT - 10 KVA 3 ZGR VERSATILE RT - 10 KVA OPERATION Operation Modes ZGR VERSATILE RT - 10 KVA is a double-conversion on-line UPS that may operate in the following alternative modes： 3.1.1 Normal mode The rectifier/charger derives power from the AC mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously.

  • Page 11: Eco Mode

    ZGR VERSATILE RT - 10 KVA WARNING Due to this UPS system is based on 3phase input and 1phase output , in case of failure and bypass transfer, total load energy will go through phase 1 (A), so the wiring and protections must be sized properly.

  • Page 12: Output Short Circuit

    ZGR VERSATILE RT - 10 KVA restart it. 3.2.4 Output short circuit When the UPS output is in short circuit, the UPS will cut off the output, fault indictor will be on (red), the LCD will display output is in short circuit, long beeps come.

  • Page 13: Black (Cold) Start Procedure

    ZGR VERSATILE RT - 10 KVA 3.3.2 Black (Cold) start procedure Fig. 3-5 Cold Start PRECAUTION Follow these procedures when the input AC Utility Failure, but battery is normal • Turn on the battery switch. • The battery will feed the Auxiliary power board.

  • Page 14: Control Panel And Monitorization

    ZGR VERSATILE RT - 10 KVA Control panel and monitorization To get the UPS completely monitored by the software, you just simply connect RS232 or USB cable to each end of the computer and the UPS respectively. 3.4.1 LCD control panel 1.
  • Page 15 ZGR VERSATILE RT - 10 KVA Fig. 3-7 Main interface Press to scroll between menu options (Fig. 3-8). Press for 2 sec to enter detailed information menu Fig. 3-8 Basic status interface 2) DATA: This menu shows input and output detailed information (Fig. 3-9).
  • Page 16 ZGR VERSATILE RT - 10 KVA Fig. 3-10 Output menu 4) BATTERY: Press key for short time to move to the third page, the third page of data is Battery data. (Fig. 3-11). Fig. 3-11 Data/Battery menu 5) LOAD: Press key for short time to move to the fourth page, the fourth page of data is Load data (Fig.
  • Page 17 ZGR VERSATILE RT - 10 KVA Fig. 3-14 Setting menu Press OFF key to enter test now Test Now, press to select test value and press OFF to confirm. The Battery manual test command can test battery discharge for 10 s, 10 min and to End of Discharge EOD.
  • Page 18 ZGR VERSATILE RT - 10 KVA UPS setting is done.) Temp. Sensor SW: ON or OFF. OFF means turn off the sensor switch, ON means turn on the sensor switch, send query command to sensor with address 11,12 every second.
  • Page 19 ZGR VERSATILE RT - 10 KVA OFF key to enter item and confirm value, press change value (Fig. 3-20). ID: 1~4. UPS ID define parallel order. Number: 1~4, UPS parallel max number. Redu. Num: 1~3, redundancy UPS number. Fig. 3-20 Setting/Maintenance - Parallel menu 14) RECORD: Displays event records and fault records (Fig.

  • Page 20: Status And Operation Modes

    ZGR VERSATILE RT - 10 KVA 3.4.4 Status and operation modes This section lists the status messages and the operation modes that the UPS might display (Table 3-1). Nº MESSAGE FAULT BYPASS BATTERY INVERTER Initialized Standby mode No output Bypass mode...
  • Page 21 Mains freq. abnormal Once per 2 seconds BATTERY LED lit Bypass Not Available BPS blinking Bypass unable to trace BPS blinking Boot is invalid Table 3-2 List of possible events of ZGR VERSATILE RT - 10 KVA Manual de operaciones www.zigor.com...

  • Page 22: Installation

    Ensure that the weight of the unit is within the maximum load limits (kg) of the tools used in order to handle it and the supports used to secure it in place. Review weight details in the specifications of the ZGR VERSATILE RT - 10 KVA.

  • Page 23: Electrical Installation

    ZGR VERSATILE RT - 10 KVA (Load coefficient equals max load in high altitude place divided by nominal power of the UPS） 1500 2000 2500 3000 3500 4000 4500 5000 ALTITUDE (m) 100% 95 % 90 % 85 % 80 %...
  • Page 24 ZGR VERSATILE RT - 10 KVA Fig. 4-1 Left: Input Ground, Bypass Neutral, Mains Neutral, Bypass L, Mains A (L1), Mains B (L2), Mains C (L3) Middle: Bat Positive, Bat Neutral, Bat Negative Right: Output Ground, Output Neutral, Output L...
  • Page 25 ZGR VERSATILE RT - 10 KVA Fig. 4-4 Single phase in - Single phase out WARNING been removed. The AC input and the AC bypass supplies must be referenced to the same neutral point. WARNING If the load equipment is not ready to accept power until the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends.

  • Page 26: Battery Connection

    ZGR VERSATILE RT - 10 KVA WARNING Protective earth cable: Connect each cabinet to the main ground system. For Grounding connection, follow the shortest route possible 4.3.3 Battery connection The UPS uses a positive and negative double battery framework, total 16(optional 18/20) pieces in series. A...

  • Page 27: Connection Of The Ups Communication Cables

    ZGR VERSATILE RT - 10 KVA Connection of the UPS communication cables 4.4.1 USB communication port definition Pin 1 Pin 3 Pin 2 Pin 4 Fig. 4-6 Definition of Male port Application: use UPSilon2000 Power Management software Available functions of the USB •...

  • Page 28: Ups In Parallel

    ZGR VERSATILE RT - 10 KVA UPS in parallel The basic installation procedure of a parallel system comprising of two or more UPS modules is similar than a single module system. A group of paralleled modules behave as one large UPS system but with the advantage of presenting higher reliability.

  • Page 29: Parallel Cable Installation

    ZGR VERSATILE RT - 10 KVA WARNING Due to this UPS system is based on 3phase input and 1phase output , in case of failure and bypass transfer, total load energy will go through phase 1 (A), so the wiring and protections must be sized properly.

  • Page 30: Troubleshooting

    ZGR VERSATILE RT - 10 KVA 5 TROUBLESHOOTING Malfunctions of ZGR VERSATILE RT - 10 KVA ZIGOR recommends that, in case of any anomaly, strange noise or supposed malfunction, the equipment should be shut down and ZIGOR customer service should be contacted.

  • Page 31: Maintenance

    In order to guarantee the correct operation of the ZGR VERSATILE RT - 10 KVA, it is necessary to carry out a number of maintenance tasks. These tasks enable resolving defects before breakdowns occur and to ensure correct operation of active and passive safety devices.

  • Page 32: Battery Maintenance

    ZGR VERSATILE RT - 10 KVA If the UPS is working in battery mode, make sure it is normal; on the contrary, please find out the root cause, such as Utility Failure or self-check of battery. The rest of the installation must also be maintained adequately. The maintenance tasks to be carried out shall depend on the different elements that make up the installation, emergency generator and cabling.

  • Page 33: Technical Specifications

    ZGR VERSATILE RT - 10 KVA 7 TECHNICAL SPECIFICATIONS Model ZGR VERSATILE RT - 10 KVA Capacity 10 kVA / 10 kW INPUT ELECTRICAL CHARACTERISTICS Phases 3-phase + N or Single phase + N Nominal Input voltage 380 / 400 / 415 Vac(3Ph+N+PE) ó 220 / 230 / 240 Vac (L+N+PE)
  • Page 34 ZGR VERSATILE RT - 10 KVA Protection IP20 OTHERS Noise level < 55 dB (1 m) Operation temperature 0 ºC 40 ºC Relative humidity 0- 95 % (sin condensación) Dimensions (W x D x H) 443 x 131 x 580 mm Approx.

  • Page 35: Standards

    ZGR VERSATILE RT - 10 KVA 8 STANDARDS ZGR VERSATILE RT - 10 KVA model described in this manual comply with the following European regulations: Directive 2014/35/EU Low Voltage Safety (LVD) for Uninterruptible Power Supply (UPS) Standard: EN 62040-1: 2008/A1:2013...

  • Page 36: Warranty

    9 WARRANTY Unless otherwise agreed, ZIGOR guarantees that ZGR VERSATILE RT - 10 KVA units leave the factory in perfect working order and free of any defects for a period of 12 months to be counted as of the date of sale of the apparatus, shown in the delivery note and/or invoice.
  • Page 37 30995601MAOP Zigor Corporación Portal de Gamarra 28- 01013 Vitoria-Gasteiz Álava/Spain +34 945 21 46 00 www.zigor.com Consulte nuestra web para contactar con la red de delegaciones comerciales Refer to our website in order to contact the commercial branches network Manual de operaciones www.zigor.com...

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