ZGR INFLUENCE Operation Manual

Online three-phase ups
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Operation Manual
ZGR INFLUENCE 10 - 40 KVA
Online three-phase UPS
www.zigor.com

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Summary of Contents for ZGR INFLUENCE

  • Page 1 Operation Manual ZGR INFLUENCE 10 - 40 KVA Online three-phase UPS www.zigor.com...
  • Page 3: Table Of Contents

    Symbol Description ............................6 GENERAL DESCRIPTION ............................. 7 Introduction ..............................7 Main characteristics ............................. 7 Construction of ZGR INFLUENCE 10 - 40 KVA ................... 8 OPERATION OF ZGR INFLUENCE 10 - 40 KVA ....................9 Operation Modes ............................9 3.1.1 Normal mode ............................
  • Page 4 OPTIONS ................................38 SNMP card ..............................38 Relay card ..............................38 TROUBLESHOOTING ............................39 Malfunctions of ZGR INFLUENCE 10 - 40 KVA ..................39 Recommended spare parts ........................40 MAINTENANCE ..............................41 Battery maintenance ..........................43 TECHNICAL SPECIFICATIONS .......................... 45 STANDARDS ..............................
  • Page 5: Precautions

    Only expert and duly authorised personnel may operate our units. Danger warnings. When handling or accessing the interior of the ZGR INFLUENCE 10 - 40 KVA, please remember that some parts may be live. Pay special attention to soldering points, printed circuits, connecting terminals, relay contacts, etc.
  • Page 6: Storage Precautions

    ZGR INFLUENCE 10 - 40 KVA • This system has been designed for industrial use and not for domestic-commercial use. • Even though all the safety systems are in place, before touching any working parts, you must check that they are not live.
  • Page 7: Environmental Precautions

    ZGR INFLUENCE 10 - 40 KVA Environmental precautions Dispose of the packaging in an ecological way: ZIGOR, based on the exceptions detailed in the First Additional Provision of Law 11/1997 on commercial or industrial packaging, informs that the final holder of the waste of used containers and packaging, as responsible for them, you must deliver them in appropriate conditions for reuse, to an authorized recuperator, recycler or re-valuer.
  • Page 8: Precautions On Receiving The Unit

    ZGR INFLUENCE 10 - 40 KVA Precautions on receiving the unit Visually check that the warehouse location is adequate by checking its characteristics (clean, free of leaks with good ventilation); the floor must be level and have sufficient load resistance for the equipment.
  • Page 9: General Description

    2 GENERAL DESCRIPTION Introduction ZGR INFLUENCE 10 - 40 KVA consists on a small-sized UPS, in tower format and available in 10K, 15K, 20K, 30K and 40K models with three-phase input and output. ZGR INFLUENCE 10 - 40 KVA incorporates the most advanced DSP (Digital Signal Processor) technologies, 3- be configured and monitored UPS status in an intuitive way and direct without the need for external software.
  • Page 10: Construction Of Zgr Influence 10 - 40 Kva

    ZGR INFLUENCE 10 - 40 KVA Construction of ZGR INFLUENCE 10 - 40 KVA Outlook views of ZGR INFLUENCE 10 - 40 KVA (Fig. 2-1 y Fig. 2-2): Fig. 2-1 Front view Fig. 2-2 Side view ZGR INFLUENCE 10 - 40 KVA...
  • Page 11: Operation Of Zgr Influence 10 - 40 Kva

    3rd stage: floating mode. With this 3-stage charging method, it extends the life of the batteries and guarantees fast charging. Besides, the ZGR INFLUENCE 10 - 40 KVA is a double-conversion on-line UPS that may operate in the following alternative operation modes.
  • Page 12: Bypass Mode

    ZGR INFLUENCE 10 - 40 KVA 3.1.3 Bypass mode If the inverter is out of order, or if overload occurs, the static transfer switch will be activated to transfer the load from the inverter supply to bypass supply without interruption to the critical load (Fig. 3-3).
  • Page 13: Turn On/Off Ups

    ZGR INFLUENCE 10 - 40 KVA Fig. 3-5 Maintenance mode Turn on/off UPS 3.2.1 Initial power-up procedure WARNING Make sure grounding is properly done. 1. Set the Power Switch (Fig. 3-6). Fig. 3-6 Power switch of the UPS ** This switch is dedicated to cut off internal battery current drain during storage or transpor. It is used only by internal battery UPS models.
  • Page 14: Test Procedure

    ZGR INFLUENCE 10 - 40 KVA 2. Switch ON battery breaker. 3. Switch ON Mains input switch (I/P Switch) (Fig. 3-7). If the Rectifier input is within voltage range, the rectifier will start up in 30 seconds then the inverter will start up.
  • Page 15: Cold Start Procedure

    ZGR INFLUENCE 10 - 40 KVA 3.2.3.1 Switch to mechanical maintenance bypass WARNING If the UPS is running normally, for more security, it is recommended to transfer to static bypass initialy by LCD 1. Open the cover of maintenance switch, the UPS turns to bypass mode automatically.
  • Page 16: Shut Down Procedure

    ZGR INFLUENCE 10 - 40 KVA 3.2.5 Shut down procedure WARNING This procedure should be followed to completely shut down the UPS and the output loads. After all power switches, isolators and circuit breakers are opened, there will be no output.
  • Page 17: Control Panel And Monitorization

    ZGR INFLUENCE 10 - 40 KVA 4 Control panel and monitorization LCD screen 1. status LED * UPS fail * Bypass mode * Battery mode * Inverter ON 2. LCD touch screen Fig. 4-1 LCD Control panel The elements of the control panel are (Fig. 4-1): 1.
  • Page 18: System Status Menu

    ZGR INFLUENCE 10 - 40 KVA 4.1.1 System status menu the UPS operating flow chart, and there are the data entrance of input, output, This menu displays battery (Fig. 4-3). Fig. 4-3 Sys. status menu 4.1.1.1 Bypass submenu Click the bypass block to enter the bypass data display window (Fig. 4-4).
  • Page 19: Run.info Menu

    ZGR INFLUENCE 10 - 40 KVA 4.1.1.3 Output submenu Click the output block to enter the output data display window (Fig. 4-6). Fig. 4-6 Output submenu 4.1.1.4 Battery submenu Click the battery block to enter the battery data display window (Fig. 4-7).
  • Page 20: Alarm Menu

    ZGR INFLUENCE 10 - 40 KVA Click on the Run time icon to enter the status data window, can see the breaker status (Fig. 4-9). Fig. 4-9 Status data window Click on the ENV data icon to enter the status data window, the user can see the temperature data after connected to temperature sensor (Fig.
  • Page 21 ZGR INFLUENCE 10 - 40 KVA 4.1.3.1 Curr Alarm submenu Click the curr alarm to enter the current alarm display window (Fig. 4-12). Fig. 4-12 Alarm/Curr Alarm submenu 4.1.3.2 History submenu Click the history to enter the history recode display window (Fig. 4-13).
  • Page 22 ZGR INFLUENCE 10 - 40 KVA Operation manual www.zigor.com...
  • Page 23: Setting Menu

    ZGR INFLUENCE 10 - 40 KVA 4.1.4 Setting menu asic setting for user settings dvanced setting for technical personnel; please contact Service Support personnel to enter and know about advanced settings (Fig. 4-16). Fig. 4-16 Settings menu 4.1.5 Maint menu In this menu the Maintenance settings can be adjusted, the touch correction adjusted and done a battery self-test (Fig.
  • Page 24: Functions Menu

    ZGR INFLUENCE 10 - 40 KVA • Timing daily Modify the check date, time and check time (10S (default), 10min, EOD) (Fig. 4-19). Fig. 4-19 Maint/Battery Self-Check/Timing daily submenu • Timing weekly Modify the check date, time and check time (10S (default), 10min, EOD) (Fig. 4-20).
  • Page 25: Events And Status List

    ZGR INFLUENCE 10 - 40 KVA Events and status list This section lists the event and alarm messages that the UPS might display. The messages are listed in alphabetical order. This section is listed with each alarm message to help you troubleshoot problems (Table 4-1).
  • Page 26 ZGR INFLUENCE 10 - 40 KVA P-Battery Charger Fault Beep continuously Fault LED lit N-battery Charger Fault Beep continuously Fault LED lit Beep continuously Fault LED lit DC Bus Over Voltage DC Bus Below Voltage Beep continuously Fault LED lit...
  • Page 27: Installation

    ZGR INFLUENCE 10 - 40 KVA 5 INSTALLATION Unpack checking lean the UPS when moving it out from the packaging. Check the appearance to see if the UPS is damaged during transportation, do not switch on the UPS if any damaged is found and please contact the dealer.
  • Page 28: Electrical Installation

    ZGR INFLUENCE 10 - 40 KVA • The highest altitude that UPS may work normally with full load is 1500 meters. The load capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500 meters, shown as the Table 5-1: (Load coefficient equals max load in high altitude place divided by nominal power of the UPS)...
  • Page 29: Recommended Cross-Sectional Areas For Power Cables

    ZGR INFLUENCE 10 - 40 KVA 5.4.1 Recommended cross-sectional areas for power cables When selecting, connecting, and routing power cables, follow local safety regulations and rules (Table 5-2). CABLE DIMENSION UPS CABINET AC Input AC Output DC Input Ground 10 kVA...
  • Page 30: Common Input Connection

    ZGR INFLUENCE 10 - 40 KVA 5.5.1 Common input connection 10 kVA to 20 kVA Fig. 5-1 Common input connection 10/20KVA Terminal sequence from left to right: Input phase A(L1), input phase B(L2), input phase C(L3), input Neutral line, output phase A(L1), output phase B(L2), output phase C(L3), output Neutral line, battery positive, battery Neutral, battery negative.
  • Page 31: Battery Connection

    ZGR INFLUENCE 10 - 40 KVA WARNING If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends. Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections.
  • Page 32: Ups Parallel Installation

    ZGR INFLUENCE 10 - 40 KVA 40 kVA In same way as lower power UPS, this UPS series adopts same positive and negative double battery structure with common terminal, but in this case based on design and power, a totally configurable 32, 34, 36, 38 or 40pcs in series can be done, depend on customer needs and autonomy.
  • Page 33: Cabinet Installation

    ZGR INFLUENCE 10 - 40 KVA 5.7.1 Cabinet installation Connect all the UPS needed to be put into parallel system as below picture (Fig. 5-6). Fig. 5-6 Parallel system Make sure each UPS input breaker is and there is no any output from each UPS connected.
  • Page 34 ZGR INFLUENCE 10 - 40 KVA Fig. 5-8 User set menu location Fig. 5-9). * It could be necessary a Service password to operate. Only authorized personal may change this configuration. Contact ZIGOR for support. Fig. 5-9 User set window shown in below picture (Fig.
  • Page 35: Communications

    ZGR INFLUENCE 10 - 40 KVA Fig. 5-11). If the UPS setting is correct. Each UPS must have different ID number in order to work properly. Fig. 5-11 Parallel mode value configuration ATTENTION After changing the parallel system ID, the connection between Muser4000 and equipment might be interrupted.
  • Page 36: Rs232 Communication Port

    ZGR INFLUENCE 10 - 40 KVA Connection between PC USB port and UPS USB port (Table 5-3). PC USB port UPS USB port DESCRIPTION PC : +5V Pin 1 Pin 1 PC : DPLUS signal Pin 2 Pin 2 PC :DMINUS signal...
  • Page 37: Rs485 Communication Port Definition

    ZGR INFLUENCE 10 - 40 KVA 5.8.3 RS485 communication port definition Definition of port (Fig. 5-14): Fig. 5-14 RS485 port Connection between the Device (Table 5-5). DEVICE (RJ45) UPS (RJ45) DESCRIPTION Pin 1/5 Pin 1/5 485+ «A» Pin 2/4 Pin 2/4 485 - «B»...
  • Page 38: Bat_T Communication Port Definition

    ZGR INFLUENCE 10 - 40 KVA 5.8.4 BAT_T communication port definition Definition of port (Fig. 5-15): Fig. 5-15 Port BAT_T Connection between the Temperature senator RJ45 port and UPS RJ45 port (Table 5-6): TEMPERATURE SENSOR (RJ45) UPS BAT_T (RJ45) DESCRIPTION...
  • Page 39: Repo Instruction

    ZGR INFLUENCE 10 - 40 KVA 5.8.6 REPO instruction Connection diagram (Fig. 5-17): Fig. 5-17 REPO connection Connection between the button and UPS REPO port. (Table 5-8). BUTTONS UPS REPO DESCRIPTION Pin 1 Pin 1 Pin 2 Pin 2 Table 5-8 REPO connection A remote emergency stop switch can be installed in a remote location and connection through simple wires to the REPO connector.
  • Page 40 ZGR INFLUENCE 10 - 40 KVA • baud rate choose 9600, protocol (Fig. 5-19). Fig. 5-19 Communication configuration parameters • On the main page of Muser4 (Fig. 5-20). Fig. 5-20 Adding an equipment • (Fig. 5-21). Fig. 5-21 Naming the equipment •...
  • Page 41: Options

    ZGR INFLUENCE 10 - 40 KVA 6 OPTIONS SNMP card Internal SNMP / external SNMP optional: • Loosen the 2 torque screws (on each side of the card). • Carefully pull out the card. Reverse the procedure for re-installation The slot called SNMP supports the MEGAtec protocol. We advise that NetAgent II-3 port is also a tool to remotely...
  • Page 42: Troubleshooting

    ZIGOR recommends that, in case of any anomaly, strange noise or supposed malfunction, the equipment should be shut down and ZIGOR customer service should be contacted. The system ZGR INFLUENCE 10 - 40 KVA has a specific section of active system events, in the Events menu Table 4-1).
  • Page 43: Recommended Spare Parts

    ZGR INFLUENCE 10 - 40 KVA Battery switch is not properly Close the battery switch: closed: Change the fuse: Battery fuse is not open: Recharge the battery: Cannot Black start Or Battery low: Power ON the UPS with AC to set the battery Battery quantity set wrong;...
  • Page 44: Maintenance

    In order to guarantee the correct operation of the ZGR INFLUENCE 10 - 40 KVA, it is necessary to carry out a number of maintenance tasks. These tasks enable resolving defects before breakdowns occur and to ensure correct operation of active and passive safety devices.
  • Page 45 ZGR INFLUENCE 10 - 40 KVA For some of these maintenance tasks, shutdowns and disconnections must be made. • Fan: Continual working time of fan is 20000 to 40000 hours. It will be shorter as temperature raises. Please check the fan periodically, make sure there is wind blowing out from it.
  • Page 46: Battery Maintenance

    ZGR INFLUENCE 10 - 40 KVA Battery maintenance Efficient maintenance lengthens the service life of batteries and ensures that the unit operates correctly. Placing the batteries correctly so that all their elements can be easily reached facilitates maintenance. Maintenance consists of checking the following aspects: •...
  • Page 47 ZGR INFLUENCE 10 - 40 KVA Operation manual www.zigor.com...
  • Page 48: Technical Specifications

    ZGR INFLUENCE 10 - 40 KVA 9 TECHNICAL SPECIFICATIONS Model INFLUENCE INFLUENCE INFLUENCE INFLUENCE INFLUENCE 10 kVA 15 kVA 20 kVA 30 kVA 40 kVA Capacity 9 kW 13,5 kW 18 kW 27 kW 36 kW INPUT ELECTRICAL CHARACTERISTICS Phases...
  • Page 49 ZGR INFLUENCE 10 - 40 KVA OTHERS Protections Short circuit, overload, over temperature, battery low, fan fault alarm EPO (optional) Shut down UPS immediately Utility 0 ms Battery Transfer time Utility 0 ms bypass Load≤110%: last 60min, ≤125%: last 10min, ≤150%: last 1min, AC Mode >150% change to bypass immediately...
  • Page 50: Standards

    ZGR INFLUENCE 10 - 40 KVA 10 STANDARDS ZGR INFLUENCE 10 - 40 KVA model described in this manual comply with the following European regulations: LVD Security directive LVD 2014/35/EU about Uninterruptible Power Supply (UPS) Standard: EN/IEC 62040-1:2019 EMC directive 2014/30/EU about electromagnetic compatibility (EMC)
  • Page 51: Warranty

    11 WARRANTY Unless otherwise agreed, ZIGOR guarantees that ZGR INFLUENCE 10 - 40 KVA units leave the factory in perfect working order and free of any defects for a period of 12 months to be counted as of the date of sale of the apparatus, shown in the delivery note and/or invoice.
  • Page 52 31268701MAOP Zigor Corporación Portal de Gamarra 28- 01013 Vitoria-Gasteiz Álava/Spain +34 945 21 46 00 www.zigor.com Consulte nuestra web para contactar con la red de delegaciones comerciales Refer to our website in order to contact the commercial branches network Veuillez consulter notre page web pour contacter nos délégations commerciales Consulte a nossa web para contatar com a rede de degaçoes comerciais...

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