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Summary of Contents for Smart wasp X100
- Page 1 Smart Wasp Fully Automatic Pallet Wrapping Machine X100 Operation Manual Jiangsu Smart Wasp Intelligent Technology Co.,Ltd File No：SC_SM_000005 File version: X1_1.0...
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Page 2: Table Of Contents
Content 1 General Information......................... 4 1.1 Manual purpose......................4 1.2 To operator........................4 1.3 Agreement........................5 1.4 Environmental protection....................6 1.5 Machine label........................ 7 1.6 Additional help and information................... 7 2 Safety instructions........................8 2.1 Standards and instructions.................... 8 2.2 Safety regulations......................8 2.3 Operating skill......................13 2.4 Safety features......................14 2.5 Main operational risk safety warning................15 3 Technical parameter description.................... - Page 3 5.9 Touch screen homepage....................42 5.10 Pause packaging (normal stop)................. 43 5.11 Automatic operation stop (emergency stop)............43 5.12 Reset to origin......................45 5.13 Select packaging mode....................45 5.14 Manual operation...................... 46 5.15 Set operation......................47 486.1 Maintenance and repair instructions............... 50 6.2 Maintenance preparation.....................50 6.3 End maintenance check....................50 6.4 Maintenance schedule....................
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Page 4: General Information
1 General Information 1.1 Manual purpose This manual is intended for training professional users and operators. With the help of this manual, you will be familiar with the pallet wrapping machine and its optional functions, enabling you to use, operate, manage and maintain the machine in a safe and effective manner. -
Page 5: Agreement
1.2.2Supplements and other information This manual has been carefully written based on our experience and the latest knowledge. Therefore, the information in this manual is valid and correct at the time of publication (see cover). As we continue to improve and develop our products, modifications to the machine are part of the internal process. -
Page 6: Environmental Protection
Used to highlight some information. 1.3.2 Printing and creation agreement · There is always a bullet between lists and enumerations that do not have a specified order. · It must be performed in the order specified by the number in the process. ·... -
Page 7: Machine Label
1.5 Machine label 1.6Additional help and information Smart Wasp is committed to providing the highest level of support to its users and operators. Depending on the product, the support provided mainly includes: · Training · Service management system · 24-hour global support ·... -
Page 8: Safety Instructions
2 Safety instructions 2.1 Standards and instructions The machine is designed and manufactured in accordance with the requirements of the Machinery Directive 2006/42 / EC and meets the legal requirements applicable on the date of construction: · Mechanical instruction: 2006/42/EC ·... - Page 9 · Please ensure that the working area has adequate light and ventilation. · Dressed correctly. Do not wear loose clothing. Remove jewelry, watches, etc. to prevent them from getting stuck in moving parts. · Please wear protective equipment (e.g. protective clothing, protective shoes, gloves, helmet, goggles, earmuffs) according to the user's operating environment.
- Page 10 Smart Wasp. Unauthorized modifications or alterations to the machine may result in serious personal injury or death. Smart Wasp is always willing to discuss improving the value of the machine by modifying it for the user. See section 1.6...
- Page 11 2.2.5Guarantee · The machine is warranted for 12 months after installation. To exclude components and electrical components that may wear out during normal use, the customer must notify the dealer of the defect and the machine serial number. The customer must be able to hand over the defective component to the dealer.
- Page 12 · Do not touch the area between the turntable and the machine floor (Be careful of finger crush) When the machine is running: - Please do not touch the turntable. - Keep away from the area between the pallet. - Do not try to manually stop or drag the tray, please use the emergency stop button ·Please wear personal protective equipment as specified or recommended by the user.
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Page 13: Operating Skill
- Remove the power plug - Wait at least two minutes · If the security feature is temporarily disabled, the security feature is reactivated or enabled as soon as the maintenance work is completed. After cleaning the machine, please make sure to check the normal function of the safety function before production. -
Page 14: Safety Features
2.4 Safety features 2.4.1 Security function overview This pallet wrapping machine has the following safety features: ·Emergency stop button (Please see section 2.4.2) ·Safety marks and instructions (Please see section 2.2.3) ·Film carriage bottom safety device (Please see section 2.4.3) ·Ground lead (Please see section 2.4.4) A Emergency stop button B Ground lead... -
Page 15: Main Operational Risk Safety Warning
Notice In case of emergency, press the emergency stop button to stop the machine. 2.4.3 Film carriage bottom safety device film carriage bottom anti-drop protection switch is located under the film carriage. The machine will stop once the lower plate touches the protection switch. 2.4.4 Ground lead The electrical system... - Page 16 Do not stay in the operating area of the machine · Risk of collision: Do not stand under the film carriage · Danger of collision at start-up: Do not stand near the disc when starting to avoid danger...
- Page 17 · Other dangerous situations at startup: When moving goods, the forklift is far away from the machine cargo...
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Page 18: Technical Parameter Description
Technical parameter description 3.1Main component composition The X100 standard wrapping machine uses a special film to package the pallet goods. The wrapping film can be evenly attached to the pallet goods in the winding mode. The main components are shown below. -
Page 19: Control Panel
3.2 Control panel 3.2.1Main control panel Serial Name Function number It is used to operate the operation of the device and set TOUCH Touch Screen the operating parameters. Refer to section 5.7 Turn the main switch clockwise to energize the power Main power supply of the equipment. -
Page 20: Working Principle
The following figure shows the sensor location and access information of the device for convenient maintenance. 3.3 Working principle The operation of the X100 standard winding machine can be completed by one operator. The basic working principle is as follows. -
Page 21: Optional Configuration
1. The goods are transported by forklift to the standard wrapping machine, put on the film roller and the film is manually affixed to the first surface of the goods (See 5 operating instructions for details). 2. Start the wrapping machine, and the cargo starts to rotate from the initial position (original position). -
Page 22: Technical Parameters And Main Configuration
The ramp is available as an option to suit specific customer needs. 3.5 Technical parameters and main configuration 3.5.1Mechanism parameters... - Page 23 The following table is the main mechanism parameters of this machine: figure Model X100 Machine size above Film thickness Brand Smart Wasp 14mic Film width 500mm(750mm Film paper core 250mm optional) Release film Standard Dynamic pre-stretch 250% mode pre-stretch rate...
- Page 24 Weighing Optional Wrapping force Adjustable scale The existing diameter ( Φ ) of the chassis of the X100 series wrapping machine is 1650mm, 1800mm, 2000mm, etc. The following table shows the existing column and package height configuration: Column Total height Wrapping height（mm）...
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Page 25: Transportation And Installation Instructions
4 Transportation and installation instructions 4.1 Security transport Notice 1. Please note that for the transport of machines must follow general safety practices and the safety instructions given in this section. 2. The packaging material is composed of plastic film, three-ply, etc. (please follow the local advice or regulations on disposal and recycling of packaging materials) Pay attention to waterproofing and violent vibration during transportation. -
Page 26: Temporary Storage
4. Insert the forklift into the bottom of the machine to raise the machine by about 50mm 5. Move to a new place. Notice During transportation, pay attention to obstacles on the top of the machine and obstacles on the floor, such as sinks. - Page 27 Please read the entire installation section before you start, then follow the instructions to install it step by step. Notice (1) Finish each step before moving on to the next! (2) The device has multiple security measures. Operating in the right way will ensure safe operation.
- Page 28 4.4.1 Preparation before installation The installation area of this machine must meet the following space requirements. A 2000mm B 1000mm · Leave some space around the machine for daily operation, maintenance and repair. · To get the machine running at its best, place the machine on a flat surface. If necessary, level the machine with a gasket.
- Page 29 Notice (1) Use of extension cords and any other changes may result in damage to the circuit or affect device performance and may void the warranty. For changes, please call after-sales service. (2 ) To avoid damage to the equipment, check the voltage in the electrical drawing before starting the equipment.
- Page 30 10.9 Installation and service conditions 4.4.7 Humidity ≤ 70% Temperature 0-40℃ 4.5 Equipment installation Equipment installation preparation 4.5.1 （1） Move the equipment to the installation area with a forklift, and remove the items used for outer packing, tying materials and fixing equipment. (2) Take out the attached tools, check whether the equipment is complete and put in order.
- Page 31 Raise the column and be careful during operation. Before installation, the surface of the chassis should be placed with soft material base pad, and then erect the column. During the erection process, take care to avoid bumps and impacts between the column and the turntable to prevent damage to the parts.Ensure that the rotating center screw is loose before erecting, ensuring smooth rotation when the column is erected.
- Page 32 (2) Connect the quick-connect aviation plug of the turntable motor and sensor, and connect as shown below. 图 4.5.2.2 4.5.3 Film Carriage installation （1）Unlock the trolley from the stiffener plate, and check that the cloth belt anti-loosening switch is properly pressed by the cloth belt. As shown in the figure 4.5.3.1 below. 图...
- Page 33 （2）Turn on the power and manually reset the cart to the lower limit. Rotate the main power switch to turn off the machine as shown below. 图 4.5.3.2 （3）Manually hang the film carriage from the outside of the column on the trolley, and pay attention to lead the connecting wire to the lifting body through the threading hole below the hanger plate.
- Page 34 Figure 4.5.3.3 （4）Rotate the main power switch clockwise, raise the film holder to a suitable height with manual mode, rotate the main power switch counterclockwise, and turn off the machine. （5） Install the film tensioning sprocket and connect the film seat film tensioning drive chain, as shown in the following series of figures.
- Page 35 图 4.5.3.6 （6）Close the membrane seat safety plate and rotate the membrane seat safety plate screw into the elongated hole. （7）Turn the power on, manually reset the film carriage to the lower limit, then turn off the equipment and disconnect the power. 4.5.4 Cutting and clamping film device and the stopper...
- Page 36 （1）Place this device on the turntable vertically (be careful to avoid scratching or damaging parts). The hole in the installation block of the film breaking device should be aligned with the threaded hole on the turntable. Use the M8*25 hexagon socket head cap screw to lock the film breaker on the turntable as shown in Figure 4.5.4.1。...
- Page 37 (3) The blocker has been debugged and installed on the chassis before delivery, Figure 4.5.4.3 Stopper 4.5.5 Column door installation Schematic diagram of the column door installation process. Note the installation sequence of the door as shown in figure 4.5.5.1. Figure 4.5.5.1...
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Page 38: Operating Instructions
5 Operating instructions 5.1 Safety instructions Notice Strictly follow the operating safety procedures (see section 2) and the instructions given in this chapter. 5.2 The task of the operator 1. Turn on the machine. See section 5.3. 2. Install and replace film. See Section 5.4. 3. -
Page 39: Install And Replace Wrapping Film
5.4 Install and replace wrapping film Notice Please use the same type of film roll as given in section 3.5.1. 1. Lift the handle (B) up to open the film carriage door (A). 2. Place the stretch film on the film roll holder (C). 3. -
Page 40: Place Pallet Instructions
2.The pallets are transported by forklift to machine and placed it as far as possible in the center of the turntable. Notice X100 has a printed film-breaking area. After loading, ensure that one corner of the goods is in the film-breaking area, as shown in the figure below. -
Page 41: First Put Film Operation
5.6 First put film operation After the pallet is placed, the wrapping film needs to be manually placed on the machine film roll holder at the first time. The operation flow is shown in the figure below. -
Page 42: Turn On The Equipment
1.After the film roll is placed, manually stretch the film to a length that can be clamped by the cutting device. 2.The film is made by hand into a thick rope with sufficient strength 3.Operate the machine to open the clamping device, clamp the film head to the core of the device, and then close the clamping device to complete the first manual clamp film operation. -
Page 43: Touch Screen Homepage
wrapping cycle, the turntable stops at the original position. Notice In the wrapping process, the machine can be paused. 5.8 Turn off the equipment If you don't use the machine for a long time, please shut down the machine. Turn the main switch counterclockwise. 5.9 Touch screen homepage 1.Click to enter the system to enter the touch screen operation 2.Touch screen password：... - Page 44 Name Icon Descriptions in single layer Wrap ping The wrapping number of stretch film required at the top mode (reference value is 2) settin The wrapping number of stretch film required at the bottom (reference value is 2) The number of times the pallets are wrapped up and down (reference value is 1) This value indicates the time to continue rising after detecting the height of the cargo (reference value of 2.5).
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Page 45: Pause Packaging (Normal Stop)
Down speed: the descending speed of film carriage Basic operat Start: Control machine runs automatically button Pause: pause the current action of the machine. Press any button to end the pause state Reset: 1. Move the device to the origin position, and the device can be started only at the origin position 2. - Page 46 Notice After pressing the Pause button and starting again,the machine will continue to run from where it left off until the packaging process is completed. 5.11 Stop in automatic mode (emergency stop) In emergency circumstances: Press the emergency stop button (B). The machine will stop immediately and the packaging program will stop.
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Page 47: Manual Operation
5.12 Reset to the origin position When the turntable is not at the origin position: Press the reset button the machine will automatically reset to the home position. 5.13Select packaging mode 1. 1.Select the corresponding formula in the formula selection After switching to the selected mode, press the homepage to select the corresponding mode, write the corresponding parameters into the automatic screen and return to the homepage. - Page 48 page. 1.Press button Turntable rotates forward, press key, turntable ， reverses. 1. Press the button, the film carriage rises, press the button, the film carriage descends. 3. Press the key and the electromagnet will pop up. Note The speed of manual operation is set above the corresponding button. 5.15 Setting overview...
- Page 49 Name Icon Description Wrapping number statistics Count statistics System System parameter setting, password is parameter required to enter, operator setting is prohibited Device Language switching, alarm information, Information IO monitoring, version information Login Display current user login status status Homepage Return to the automatic page...
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Page 50: 486.1 Maintenance And Repair Instructions
6 Maintenance and repair instructions 6.1 Maintenance and repair instructions Notice Strictly follow the applicable safety instructions during maintenance (see section 2.2.10) and the instructions given in this chapter. 6.2 Maintenance preparation Please follow the general safety instructions. Before starting any maintenance work (or cleaning): -Turn off the machine - Remove the power plug - Wait at least two minutes... -
Page 51: Check The Function Of Safety Facilities
Cleaning the drum on the membrane seat √ Lubricate the film carriage drive chain √ Check whether the cloth belt on √ the upright post is worn √ Lubricate the belt bearing seat 6.10 Lubricate the turntable drive chain √ 6.11 Check the tension of the drive chain in the column... -
Page 52: Lubricate Film Carriage Bottom Drive Chain
Notice Do not use solvent, gasoline and other items cleaning machine 6.7 Clean the roller on the film carriage Notice Some types of film leave a layer of adhesive on the surface of the drum, which causes the film to slide on the drum. 1. -
Page 53: Lubricate The Belt Bearing Seat
6.9 Lubricate film carriage bottom drive chain Notice If the belt on the column is severely worn or cracked, please replace it immediately. 1. Check that the system is safe and correct, please refer to Section 6.2. 2. Open the top coaming and open the door plate. Please refer to the door plate (A) installation in the transportation and installation instructions for the removal process. -
Page 54: Lubricate The Belt Bearing Seat
6.10 Lubricate the belt bearing seat Notice If the belt on the column is severely worn or cracked, please replace it immediately. Before leaving the factory, lubricating oil has been added to the bearing block of the column. Lubricating oil is still needed for long-term use. -
Page 55: Check The Chain Tension Of The Turntable Drive Chain
6.12 Check the chain tension of the turntable drive chain 1. Check that the system is safe and correct, please refer to Section 6.2. 2. Loosen the fasteners （ A） on the chain cover (B). 3. Remove the chain cover (B). 4. -
Page 56: Check Blocking Assembly
6.14 Check blocking assembly 1. Check whether there is any abnormality in the cutting film of the wrapping machine. 2.Disassemble the blocking assembly, the disassembly process is detailed in the blocking installation in the "Transport and Installation Instructions". 3.The fastener (A) rotates clockwise to reduce the blocking force; the fastener (A) rotates counterclockwise to increase the blocking force 4.After adjusting the fastener (A), tighten the fastener (B). -
Page 57: Troubleshoot
Please refer to section 2.2.11 for repair and troubleshooting. 7.2 Troubleshoot 7.2.1 Touch screen (HMI) alarm condition description The possible causes of the alarm information prompted by the touch screen and the solutions to be taken are as follows. NO. Problem description Possible reasons Solution 1) The stretch film is out. - Page 58 2) The mounting between 2) Remove the mounting the membrane seat and parts between the film column seat and the column removed. Replace travel switch The travel switch is broken. 1) Emergency stop button 1) Release emergency stop is pressed 4 Emergency stop alarm Replace new emergency Emergency stop button...
- Page 59 film seat is open. film seat is open. door is closed. circuit Check that the wire is in proximity switch good condition. damaged. Check the inverter code to 12 Lifting motor alarm Inverter alarm find the reason Check the inverter code to 13 Film seat motor alarm Inverter alarm find the reason Check the inverter code to...
- Page 60 • Reduce starting boost level (P1312) • Main supply voltage too high Check the following: Overvoltage • Motor is in regenerative mode • Supply voltage (P0210) must lie r0949 = 0: Hardware reported within limits indicated on r0949 = 1 or 2: Software reported rating plate.
- Page 61 • Pulse frequency must be set to the default value • The ambient temperature is too high? • The fan must rotate when the inverter is running • Inverter overloaded. Check the following: • Load cycle too demanding. • Load cycle must lie within specified Inverter I2t •...
- Page 62 Overvoltage can occur permanently, check inverter input limit during ramp down, if the Vdc controller is voltage. disabled (P1240 = 0). • Main supply failed. A503 Check main supply voltage. • Main supply and consequently DC-link Undervoltage voltage limit (r0026) below specified limit. Note: A504 Warning...
- Page 63 • With P0626, P0627, and P0628 the standard overtemperature changed, If the motor is not a SIEMENS standard motor. A922 No Load is applied to the inverter. Check that motor is connected to load As a result, some functions may not work as inverter.
- Page 64 1.Chain lacks lubricant 1.please see section 6 Maintenance and Abnormal noise in 2.There are something in the Repair Instructions for details. film carriage chain. 2. Clean the matter in the chain 1.Adjust the sensor to detect the distance 1. Sensor detection position or position The top of the deviation...
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Page 65: Appendix
8 Appendix 8.1 Electrical principle drawing... -
Page 71: Exploded View And The Parts List
8.2 Exploded view and the parts list 8.2.1Exploded view and the parts list Workpiece number Workpiece name Quantity 9XXDA000003 Turntable JJGLD000168 Hexagon socket countersunk head screws M10X25 9XXDA000005 Chain cover... - Page 72 JDJJL000001 CV vertical aluminum shell geared motor 9XXDA000018 Motor mounting plate welding parts JJGLD000233 Hexagon socket plain end set screw M6×12 9XXDA000009 Turntable drive sprocket 9XXDA000007 Sleeve 9XXDA000008 Gland Hexagon socket countersunk flat cap head screw JJGLD000152 M8X16 9XXDA000021 Turntable base weldment JJGLS000090 Outer hexagon head bolt M12X50 JJGLM000008...
- Page 73 8.2.2 Column exploded view and detail list 1）Column installation exploded view Workpiece number Workpiece name Quantity 9XXLG000273 Side door (new) 9XXLG000106 Rear door panel 9XXLG000193 Lifting power unit (lifting motor)
- Page 74 9XXLG000100 Light guide plate 9XXLG000101 Light box 9XXLG000145 Wheel mechanism 9XXLG000168 Top coaming welding piece 9XXLG000273 Side door panel (new) 9XXD0000042 Power Indicator 9XXD0000041 Start up buttonXB2-BA31C 9XXD0000043 Load switch LW26GS-25/2 9XXD0000044 Emergency stop button DKGXZ000001 Travel switch 9XXLG000095 Electrical cover plate 9XXD0000038 Touch screen（SMART 700IE V3）...
- Page 75 2）Breakdown diagram of lifting car Workpiece number Workpiece name Quantity 9XXLG000141 Guide wheel assembly JDJJL000004 Lift car motor 9XXLG000200 Film carriage main power sprocket (18 teeth) DKGJJ000001 Proximity switch (normally open) 9XXLG000214 Counting switch mounting bracket 9XXLG000135 Take-up wheel assembly...
- Page 76 8.2.3 Film carriage exploded view and detail list 1）Exploded view of the assembly of the micro-movement film seat (with electromagnetic cutting) Workpiece number Workpiece name Quantity 9XXSD000100 Micro-movement film carriage door body 9XXSE00010 Film seat cutting module 9XXSE000111 Main frame of membrane...
- Page 77 2)Exploded view of the door body of the micro-movement membrane seat Workpiece number Workpiece name Quantity 9XXSE000106 Film carriage door 9XXSE000104 Micro-motion induction roller mounting frame 9XXSA000068 Film carriage door handle Film seat guide film roller(L523) 9XXSA000071 9XXSE000102 Film seat guide film roll up fixing piece 9XXSE000103 Film seat guide film roll down fixed piece JJGLD000289...
- Page 78 9XXSA000063 Door handle reset torsion spring 9XXSA000014 Handle shaft copper sleeve JJGLD000224 Contour screw Φ8-L20-M6 9XXSA000006 Door shaft copper sleeve 9XXSB000006 Proximity switch holder 9XXSA000062 Observation board JJGLD000226 Contour screw Φ12-L20-M10 DKGJJ000001 Proximity switch (normally open) JJGLM000018 Lock nut M6 JJGLD000080 Hexagon socket flat head screw M6X16 JJGLD000152...
- Page 79 Workpiece number Workpiece name Quantity 9XXSD000012 Film carriage cutting bracket welding 9XXSD000003 Broken film cover 9XXSD000006 Broken film blade 9XXSD000002 Broken film connecting rod JQTDC000001 Broken film electromagnet JJGLD000062 Hexagon socket flat head screw M3X8 JJGPD000006 Flat washer M3X0.5 JJGPD000001 Flat washer M5X1 JJGLM000004 Hex nut M5...
- Page 80 JJGSJ000001 Internal tooth lock washer Ф2.5×0.3 2) Partially exploded view of film carriage main frame Workpiece number Workpiece name Quantity 9XXSE000112 Main frame and top plate welding 9XXSE000121 Safety board 9XXSA000138 Film seat film guide roller (L607) 9XXSA000058 Transmission from sprocket 1 (35 teeth) 9XXSA000127 Transmission from sprocket 2 (12 teeth)
- Page 81 9XXSA000041 Tension sprocket 9XXSA000061 Straight push mechanism roller 9XXSA000055 Film roll bottom gasket 9XXSA000056 Fixed sleeve under film roll 9XXSA000057 Film roll column top fixing piece 9XXSA000003 Door opening limit bushing 9XXSA000002 Door opening limit plate 9XXSA000134 Photoelectric switch bracket 9XXSC000003 Heightening membrane seat cover fixing column 9XXSC000009...
- Page 82 JJGLD000005 Hexagon socket head screw M6X10 JJGLD000152 Hexagon socket countersunk head screw M8X16 JJGLD000043 Hexagon socket head screw M8X16 JJGTD000004 Elastic washer M6X1.6 JJGLD000032 Hexagon socket head screw M4X30 JJGTD000002 Elastic washer M4X1.1 JJGTD000001 Elastic washer M3X0.8 JJGPD000002 Flat washer M6X1.6 JJGLD000244 Hexagon socket flat head screw M6×20 9XXSE000089...
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Page 83: Spare And Wearing Parts
8.3 Spare and wearing parts Workpiece number Workpiece name Quantity DKGJJ000008 Cylindrical proximity switch DKGJJ000001 Proximity switch (normally open) DKGWD000001 Microswitch 9XXDI000073 Bearing package nylon 19 sets 9XXSA000055 Film roll gasket 9XXSA000056 Film roll sleeve...
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Questions and answers
I have proplem with the values programming for the drives of the machine ' Please support me. thank you.
The programming values for the drives of the Smart Wasp X100 machine include:
- Ramp-down time (P1121): Must match the inertia of the load.
- Vdc controller (P1240): Must be enabled and properly parameterized.
- Motor power (P0307): Must match inverter power (r0206).
- Pulse frequency: Must be set to the default value.
These parameters help ensure proper function, braking, and thermal protection of the drive system.
This answer is automatically generated
Every time machine have inverter alarm (right, middle, left) inverter