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Smart wasp S300 Installation Manual

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SMART WASP STANDARD WRAPPING MACHINE
SMART WASP
STANDARD WRAPPING
MACHINE
S300 Installation Manual
（Please read carefully before operation）

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Summary of Contents for Smart wasp S300

  • Page 1 SMART WASP STANDARD WRAPPING MACHINE SMART WASP STANDARD WRAPPING MACHINE S300 Installation Manual （Please read carefully before operation）...
  • Page 2 SMART WASP STANDARD WRAPPING MACHINE Smart Wasp Intelligent Technology Co., Ltd...

  • Page 3: Table Of Contents

    SMART WASP STANDARD WRAPPING MACHINE Content 1. Overview............................4 2. Equipment parameters and configuration..................5 3. Equipment mechanism and working principle................6 3.1 Standard wrapping machine film carriage................7 3.2 Online wrapping machine column..................11 3.3 Online wrapping machine turntable..................13 3.4 Online wrapping machine clamping film and cutting film..........14...
  • Page 4 SMART WASP STANDARD WRAPPING MACHINE Safety Attentions  The personnel who operate and maintain the machine should read this manual carefully before using the machine！  The operation of the machine must be in charge of special personnel, and the operator should have a comprehensive understanding of the characteristics and performance of the machine！...

  • Page 5: Overview

    SMART WASP STANDARD WRAPPING MACHINE 1. Overview Automatic intelligent online wrapping machine is a kind of mechanical equipment in the field of packaging machinery. It is used to wrapping film on the surface of products in the production line. Automatic...

  • Page 6: Equipment Parameters And Configuration

    SMART WASP STANDARD WRAPPING MACHINE brush continues to move and sticks the broken film tail tightly to the cargo. 7. Removal of the goods When the film brush is reset, the conveying function makes the pallet move in a straight line, so that the pallet drives away from the online turntable and enter the next round of wrapping mode.

  • Page 7: Equipment Mechanism And Working Principle

    SMART WASP STANDARD WRAPPING MACHINE Special power Diameter 1650mm 220V AC 16A Turntable size Pressure device Without Table drive Note: The suitable film for the equipment is pre-stretch PE film. 3. Equipment mechanism and working principle This equipment mainly cooperates with the production line to wrap the product, the purpose is to improve the efficiency of the product, reduce the production cost.

  • Page 8: Standard Wrapping Machine Film Carriage

    SMART WASP STANDARD WRAPPING MACHINE Working Principles： The use of turntable rotary support stable rotation function；② The column motor drives the film carriage to do vertical movement.The film carriage motor starts to release the film； ③The large cylinder pushes the film breaking mechanism to move, and the heating wire automatically breaks the film;...
  • Page 9 SMART WASP STANDARD WRAPPING MACHINE 1.The main frame adopts carbon steel welding structure, strong rigidity, simple structure. 2.The top cover of the film carriage is made of injection molding parts with beautiful shape. 3.Film carriage door body mainly includes handle, door body, micro dynamic frame, no power guide roller, acrylic observation plate, proximity switch and other components.Pass the film through the guide...
  • Page 10 SMART WASP STANDARD WRAPPING MACHINE Figure 3.1.2 Door of film carriage 4.The film carriage transmission device mainly includes the active sprocket, the passive sprocket, the transition sprocket, the tension sprocket, the film roller and so on.The membrane seat passes through the...
  • Page 11 SMART WASP STANDARD WRAPPING MACHINE Figure 3.1.3 Film carriage transmission device 5.The rope making and anti-drop system is located in the bottom of film carriage, the rope making system with automatic cutting film under the guidance of the CAM follow-up to make the rope, to ensure that the film wrapped goods closely and cutting of the film smoothly.（Figure 3.1.4）。...

  • Page 12: Online Wrapping Machine Column

    SMART WASP STANDARD WRAPPING MACHINE 3.2 Online wrapping machine column The column mainly includes the lifting drive device, the column frame, the lifting trolley, the integrated intelligent interface, the electrical installation integrated block, the cloth belt break-proof device (process optional), the three-color lamp alarm system, the injection door lamp.
  • Page 13 SMART WASP STANDARD WRAPPING MACHINE Intelligent Operation Touch Screen Figure 3.2.1Column...

  • Page 14: Online Wrapping Machine Turntable

    SMART WASP STANDARD WRAPPING MACHINE 3.3 Online wrapping machine turntable The turntable of the online wrapping machine (Figure 3.3.1) mainly consists of a driving device, a transmission device, a turntable, a turntable count switch and a photoelectric switch, etc. The turntable count switch and photoelectric switch guarantee the origin position, film release position, film breaking position and winding coil number of the turntable.

  • Page 15: Online Wrapping Machine Clamping Film And Cutting Film

    SMART WASP STANDARD WRAPPING MACHINE 3.4 Online wrapping machine clamping film and cutting film Automatically film cutting and clamping device (Figure 3.3.2) mainly includes film breaking frame, swing arm welding, telescopic arm welding, upper and lower fixing seats of heating wire and heating wire, etc. The cutting film swing arm rotates under the coordination of the cylinder to drive the heating wire to complete the film breaking and reset action.

  • Page 16: Installation And Debugging

    SMART WASP STANDARD WRAPPING MACHINE Figure 3.4.2 Online film 4. Installation And Debugging 4.1 Preparation before installation Read the entire installation instructions section before you begin, and then follow the instructions step by step. Note： ⑴ Completely finish one step before moving on to the next！...

  • Page 17: Area Preparation Before Installation

    SMART WASP STANDARD WRAPPING MACHINE 4.1.1 Area preparation before installation The installation area of the equipment shall meet the following space requirements: ⑴ The distance between the film carriage side and the wall is recommended to be no less than 600mm；...

  • Page 18: Equipment, Tools And Personnel Requirements

    SMART WASP STANDARD WRAPPING MACHINE Be careful! ⑴ The use of extension cords or any other changes may cause circuit damage or affect equipment performance and may void the warranty. If you need to change, please call after-sales service. ⑵ To avoid damage to the equipment, check the voltage in the electrical drawing before starting the equipment.

  • Page 19: Conditions Of Installation And Service

    SMART WASP STANDARD WRAPPING MACHINE Table 3.1 Metric fastener torque comparison table Nominal dimensions of Performance level Torque（Nm） fasteners 10.9 4.1.7 Conditions of installation and service Humidity ≤98% Temperature 0-40℃ 4.2 Installation Preparation： (1) Move the equipment to the installation area with a forklift, remove the outer packaging, binding materials and objects for the fixed equipment.

  • Page 20: Column Mouting

    SMART WASP STANDARD WRAPPING MACHINE Figure 4.1 4.2.1 Column mouting ⑴ Set up the column and pay attention to safety during operation. Before installation, the outside base pad of wrapping film or other soft material is placed on the surface of the transition frame, and the column is erected slowly as shown in Figure 4.2.
  • Page 21 SMART WASP STANDARD WRAPPING MACHINE Figure 4.2 Column mouting ⑵ Fix the column on the turntable with tools as shown in Figure 4.4. Lock the countersunk head screws around.
  • Page 22 SMART WASP STANDARD WRAPPING MACHINE Figure 4.4 Lock the column (3) The connection between turntable motor wire quick plug and column Turntable reserved quick plug is shown in Figure 4.5. motor quick connection plug Figure 4.5 Cable connection of turntable motor...

  • Page 23: Film Carriage Installation

    SMART WASP STANDARD WRAPPING MACHINE Turntable quick connection plug Figure 4.6 Turntable induction wire connection 4.2.2 Film carriage installation ⑴ Unlock the trolley from the column reinforcement plate and descend to the lower limit (Figure 4.7) Down Figure. 4.7 The trolley is reset to the lower limit...
  • Page 24 SMART WASP STANDARD WRAPPING MACHINE ⑵ Manually hang the film carriage on the trolley from the outside of the column (as shown in the following series of pictures), pay attention to connect the connecting wire to the lifting body through the thread hole below the connecting plate.

  • Page 25: Film Carriage Power Connection

    SMART WASP STANDARD WRAPPING MACHINE Figure. 4.10 Take the male head of the aviation plug Figure. 4.11 Aerial plug connection of film carriage 4.2.3 Film carriage power connection ⑴ Check whether all wires of the equipment are connected safely, confirm that they are safe and effectively grounded, connect the power supply of the equipment and turn on the power switch.
  • Page 26 SMART WASP STANDARD WRAPPING MACHINE 4.12 Turn off the power after the film carriage rises to a suitable height (3)Rotate the bottom safety plate screw of the film carriage until the safety plate of the film carriage is opened. The screw does not have to be completely unscrewed (Figure 4.13).
  • Page 27 SMART WASP STANDARD WRAPPING MACHINE film release driving chain and tensioning, as shown in the following series of pictures. Figure. 4.15 Tension sprocket and chain Figure. 4.16 Installation of tensioning sprocket...

  • Page 28: Installation Of Film Breaking Device And Stopper

    SMART WASP STANDARD WRAPPING MACHINE Figure. 4.17 Install and tensify the drive chain (5) Close the film carriage safety plate and rotate the film carriage safety plate screw into the long hole. (6) Turn on the power to reduce the film carriage to the lower limit manually (the same method as "rise operation") and turn off and...
  • Page 29 SMART WASP STANDARD WRAPPING MACHINE care to avoid scratching or damaging parts). The hole of the mounting block of the film breaking device is aligned with the screw on the turntable to fix the film breaking frame on the turntable.

  • Page 30: Door Panel Installation

    SMART WASP STANDARD WRAPPING MACHINE turntable before leaving the factory. Figure. 4.20 Clamping film device installation 4.2.5 Door panel installation ⑴ Right side door panel installation. There are 3 door panels on the right side, which are installed from bottom to top. The three convex edges on...
  • Page 31 SMART WASP STANDARD WRAPPING MACHINE Figure. 4.21 Installation of right door panel Figure. 4.22 Three right side door panels are installed successively ⑵ Left door panel mounting. There are 3 left door panels, which are installed from bottom to top. Three convex edges on the side of the door...

  • Page 32: Initial Operation Of Equipment

    SMART WASP STANDARD WRAPPING MACHINE 4.3 Initial operation of equipment 4.3.1 Attention points A. Please confirm the power supply used by the machine and do not plug in the wrong power supply. The machine adopts single-phase AC220V, two-color wire as the ground wire, play a protective connection.

  • Page 33: Equipment Testing

    SMART WASP STANDARD WRAPPING MACHINE ⑷ Verify that the photoelectric direction of the detection height does not exceed the edge of the smallest product. 4.3.3 Equipment testing Attention： When performing any of the following operations, the other hand should be placed at the "emergency stop" button, in case of abnormal, you can press the "emergency stop"...
  • Page 34 SMART WASP STANDARD WRAPPING MACHINE (6) Long press the "conveying" button C or D to make the drum rotate and confirm the smooth conveying without blocking. Click "Blow" button G to make the air outlet blow, and then click "Stop"...
  • Page 35 SMART WASP STANDARD WRAPPING MACHINE to make sure the swing arm is correct. (9) Click the "Manual Heating" button H, and the heating wire will be manually heated for 0.5 seconds to confirm the correct heating action. Note: After the equipment stops, the trolley should be sure to touch the upper proximity switch (see Figure 4.27).

  • Page 36: Automatic Debugging

    SMART WASP STANDARD WRAPPING MACHINE Figure. 4.28 Lower limit of trolley 4.3.4 Automatic debugging (1) Click "Automatic Screen" to switch to the automatic interface, and click "Reset" button L to ensure that the device can be automatically reset. After reset to the initial position, the machine will stop, indicating that the device is in the initial position at this time.
  • Page 37 SMART WASP STANDARD WRAPPING MACHINE (5)Set the turntable rotation speed (0-100) for automatic operation at E. (6)Set the rising speed of the film carriage at F for automatic operation (0-100). (7)Set the drum conveying speed (0-100) at I during automatic operation.
  • Page 38 SMART WASP STANDARD WRAPPING MACHINE (1) When the device is in the initial position, click button J to enter the automatic operation state. At this time, the three-color light turns green, the equipment is in standby state, and the output allows feeding signal.

  • Page 39: Parameter Settings

    SMART WASP STANDARD WRAPPING MACHINE action parameters can be changed. 4.3.5 Parameter Settings After entering the setting page, the selection interface is displayed.

  • Page 40: Running State

    SMART WASP STANDARD WRAPPING MACHINE (1) Output information interface: it can display the current wrapping times completed by the equipment. (2) Click to clear the current data. (3) Parameter interface: device operation parameters can be set. Pre-rise time The time that the film carriage rises in advance before the wrapping starts spinning.
  • Page 41 SMART WASP STANDARD WRAPPING MACHINE （1）Request feed A: Request feed signal is simulated in single machine running state. （2）Allowable discharging B: Simulate the allowable discharging signal in the single machine running state. （3）Discharge completion C: Simulation of discharge completion signal...
  • Page 42 SMART WASP STANDARD WRAPPING MACHINE （4）Forced discharge E: Forced roller forward under manual state, and output request elimination signal. （5） Forced automatic winding F: in manual state, long press F button for 3 seconds to force the device to start.

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