Paul CLIMOS F 200 Eco Translation Of The Original Instruction Manual

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Translation of the original instruction manual
Heat Recovery Unit
CLIMOS F 200 Eco

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Summary of Contents for Paul CLIMOS F 200 Eco

  • Page 1 Translation of the original instruction manual Heat Recovery Unit CLIMOS F 200 Eco...
  • Page 2 Legal regulations All rights reserved. This instruction manual has been compiled with the utmost care. Nevertheless, the publisher accepts no liability for damage caused by missing or incorrect details in this instruction manual. We reserve the right at any time and without previous notification to change the content of this manual in part or as a whole.
  • Page 3: Table Of Contents

    Contents Introduction ............................5 General ..............................5 Validity ..............................5 Target groups ............................5 Qualification of target group ........................5 1.3.1.1 Users ............................... 5 1.3.1.2 Qualified personnel ..........................5 Conformity ............................... 5 Proper use ............................. 6 Operation of the unit..........................6 Intended use ............................
  • Page 4 Technical description ..........................28 Air connections of the versions ......................28 Technical specification .......................... 28 Dimensions ............................30 Terminal assignment CLIMOS 200 Eco with integrated defroster ............31 Terminal assignment CLIMOS 200 Eco without integrated defroster ........... 32 Appendices ............................33 Checklist A Maintenance work for users ....................
  • Page 5: Introduction

    Introduction General This translation of the original instruction manual contains instructions and information on the safe operation, correct installation, operation and maintenance of the Climos 200 Eco ventilation unit. Subject to change and all rights reserved. This documentation has been compiled with the utmost care. However, no rights can be derived from this regarding the publisher’s liability for damages due to missing or incorrect information in this documentation.
  • Page 6: Proper Use

    Proper use Operation of the unit  The unit may only be operated if it has been installed correctly and according to the specifications and directives of the installation manual of the unit.  The unit may be operated by the following groups of people: children from age 8, persons with limited physical, sensory or mental abilities, or persons with insufficient experience and specialised knowledge, provided they are supervised or instructed in the safe handling of the unit and understand the associated hazards.
  • Page 7: Liability

     The warranty period has elapsed.  The installation has not been carried out in accordance with the applicable regulations.  The unit is operated without a filter.  Original parts have been replaced by non-original parts.  Unauthorised changes or modifications to the unit have been made. ...
  • Page 8: 3.1.1.2 Safety Instructions - Installation

     To prevent accidents, a damaged mains cable must be replaced by an original cable by the manufacturer, a person commissioned to carry out maintenance by the manufacturer or a similarly qualified person.  After installation, have your system engineer/installer instruct you on the unit and the control panel.
  • Page 9: Chapter For Operators And Qualified Personnel

    NOTE Packaging materials, consumables and waste equipment must be disposed of at the end of their useful life in accordance with the applicable regulations in your country. Chapter for operators and qualified personnel Product description The CLIMOS unit is built to the current state of the art and the recognised safety regulations. The unit is subject to continuous improvement and development.
  • Page 10: Main Components

    Main components Fig. 1: Main components of the CLIMOS ventilation unit Item Description Casing lid with quarter-turn lock (4x) EPP filter cover (2x) Filter (2x) Holding clamp (4x) Mounting bracket (4x) Design filter cover (2x), optional Heat exchanger box Control panel housing Fan box (2x) Housing Table 1: CLIMOS main components...
  • Page 11: Available Control Modules

    Available control modules The CLIMOS unit can be operated with the following control modules: External control panel (W x H x D in mm: 71 x 71 x 25) • External control signal (0–10 V) • • External boost ventilation key(s) (as many as required, potential-free) External control panel To control the fans, the control panel has a rotary knob with an infinitely variable adjustment range (first scaling segment on the intensity scale) for the air volume flow.
  • Page 12: 4.2.1.2 Signals Used To Indicate Working/Maintenance Conditions

    Function key for boost ventilation mode: Boost ventilation Pressing this key activates boost ventilation for 15 minutes with an air volume flow mode/reset filter corresponding to the rotary knob being turned all the way to the right. At the end of the 15- running time minute boost ventilation time, the unit reverts to the previous air volume in the currently active mode.
  • Page 13: Maintenance By The User

    Maintenance by the user For the user, maintenance of the ventilation unit and system is limited to replacing the filters periodically and cleaning the supply and extract air valves. The filters should be inspected every three months. Filter replacement should be carried out as necessary, but no later than once every six months.
  • Page 14 4. Remove the filter cover C. Fig. 5: Removing the EPP filter cover 5. Holding it by the strap, pull the filter D out of the filter compartment. Fig. 6: Removing the filter 6. Insert the new filter. NOTE The arrow E on the filter frame and the arrow F imprinted on the EPP filter compartment (next to the recessed grip) must point in the same direction.
  • Page 15: Resetting The Filter Running Time

    Resetting the filter running time After completing the filter replacement, the counter for the filter running time must be reset. To reset the filter running time, press and hold the boost ventilation mode/reset filter running time key for > 3 s. The LED on the fan symbol stops blinking rapidly.
  • Page 16: Mounting

    Mounting For the CLIMOS unit, the distances from adjacent surfaces shown in Fig. 8 must be observed. Please note that these clearances are not shown to scale. The surfaces are allowed to be made from flammable materials. Fig. 8: Distances from adjacent surfaces in mm The following fitting positions are available for the CLIMOS unit: ...
  • Page 17: Installation Position: Reclined

    Fig. 10: Installation position suspended from the ceiling Installation position: reclined In the installation position reclined, the unit is mounted horizontally to the floor in the slotted holes (38x10 mm) of the 4 mounting brackets using suitable fixing elements depending on the floor structure. Fig.
  • Page 18: Installation Position: Mounted Horizontally On The Wall Slope

    Fig. 13: Installation position mounted vertically on the wall Installation position: mounted horizontally on the wall slope In the installation position mounted horizontally on the wall slope, the unit is mounted horizontally on the wall slope in the slotted holes (38x10 mm) of the 4 mounting brackets using suitable fixing elements depending on the wall structure. NOTE The exhaust air connection must always be on the top.
  • Page 19: Connecting The Ventilation Tubes

    Fig. 15: Installation position mounted vertically on the wall slope Connecting the ventilation tubes The following points must be observed when installing the ventilation tubes:  Attach the different types of ventilation tube provided with the ventilation system to the relevant connectors according to the unit type R (right - type A) / L (left - type B) (see air connections sticker next to the type label).
  • Page 20: Electrical Connections

    Electrical connections DANGER Fatal voltages Electrical connections are to be implemented in accordance with the standards specific to the relevant country and by qualified personnel only. The electrical mains power supply of the CLIMOS is via the 3-core non-heating device plug connection A with the mains cable.
  • Page 21: Connecting External Boost Ventilation Keys

    To open the control panel, proceed as follows: 2. Fully unscrew and 4. Access the control 1. Remove the rotary 3. Remove top section of remove the fixing panel connecting knob the control panel screw terminal Control panel connecting Flat connector wire Signal terminal X.01...
  • Page 22: Commissioning

    Commissioning Readiness for operation NOTE The unit is ready for operation once all the requirements of the safety regulations and installation conditions have been met. In particular, this means ensuring that the ventilation tube material is clean and that all the ventilation technology components required to operate the system are present, properly installed and ready for operation.
  • Page 23: Adjusting The Valves

    Adjusting the valves NOTE At the start of volume flow measurement, make sure that the supply air and extract air valves are open as wide as possible.  Set the fans to the target air volume flow.  Adjust the valve orifices, throttle valves or throttle foam inserts. ...
  • Page 24 Fig. 23: Casing lid with 4 quarter turn locks B Fig. 24: Quarter turn lock with captive screw 4. Remove the casing lid C and pull the cable for the potential equalisation off the contact pin of the casing lid. Fig.
  • Page 25 Fig. 26: Holding clamps D for positive fixation of the EPP foam modules 6. Push each fan box F approx. 3 - 4 mm in the direction of the ventilation tube connections in order for the heat exchanger box G to be released from the tongue-and-groove connection. Fig.
  • Page 26 7. Pull the heat exchanger box G out vertically. Fig. 29: Removing the heat exchanger box G 8. Clean the heat exchanger I located inside the heat exchanger box G if needed. Fig. 30: Heat exchanger I in the heat exchanger box G In doing so, proceed as follows: NOTE Do not use aggressive or solvent-based cleaning agents.
  • Page 27: Display Of Operating Conditions On The Control Board

    Fig. 31: Fan box suction casing J (2x) 10. Following the inspection, install all parts in reverse order. NOTE When installing the heat exchanger box, make sure that it engages correctly with the fan boxes via the tongue- and-groove connection. Fig.
  • Page 28: Technical Description

    Signal Condition / Cause LED 1 (green) Lights up Unit ready for operation / operating voltage present LED 2(red) Lights up dimly Normal operating mode Blinking Temperature too low downstream of pre-heater; fans to be switched off Blinks 2x per Temperature downstream of pre-heater <...
  • Page 29 p���� ̇ characteristic curve The numerical values shown in the p���� ̇ characteristic curve diagram indicate the power consumption in [W] for the NOTE respective operating points without activated integrated defroster. Application Volume flow [m Fig. 34: Diagram 3, p ���� ̇ characteristic curve...
  • Page 30: Dimensions

    Dimensions Fig. 35: Dimensional drawing...
  • Page 31: Terminal Assignment Climos 200 Eco With Integrated Defroster

    Terminal assignment CLIMOS 200 Eco with integrated defroster Fig. 36: Terminal assignment terminal diagram CLIMOS with integrated defroster...
  • Page 32: Terminal Assignment Climos 200 Eco Without Integrated Defroster

    Terminal assignment CLIMOS 200 Eco without integrated defroster Fig. 37: Terminal assignment circuit diagram CLIMOS without integrated defroster...
  • Page 33: Appendices

    Appendices Checklist A Maintenance work for users Maintenance work Enter date in quarter 1st Replace both filters in the HR unit (filter replacement cycle 90 days) Quarter Year 20... 20... 20... 20... 20... 20... 20... 20... 20... 20... 2nd Extract air supplementary filter / clean the filters in extract air valves (filter replacement cycle approx. 2 months) Quarter Year 20...
  • Page 34: Checklist B Maintenance Work For Qualified Personnel

    Checklist B Maintenance work for qualified personnel Maintenance work enter result  The listed maintenance work must be carried out in accordance with the components actually present.  Comments on status using informal protocol  Further annual tranches on separate sheet Components Annually Result...
  • Page 35: Commissioning And Handover Protocol

    Commissioning and handover protocol Customer data Family name: First name: Tel.: Street: Postcode: Town/city: Construction project: Unit type: Serial no.: Year of construction: Completeness Components Version Result - Design as planned yes / no Supply air duct - Cleaning option provided yes / no - Arrangement as planned yes / no...
  • Page 36: Air Volume Protocol

    Air volume protocol Customer data Family name: First name: Tel.: Street: Postcode: Town/city: Construction project: Unit type: Serial no.: Year of construction: Measurement data Measuring instrument used: Faults during measurement: Indoor temperature: Outdoor temperature: Filter status when measuring Outdoor Extract Building moisture clean...
  • Page 37 PAUL Wärmerückgewinnung GmbH August-Horch-Str. 7 08141 Reinsdorf Germany Tel: +49 (0) 375 - 30 35 05 0 Fax: +49 (0) 375 - 30 35 05 55 info@paul-lueftung.de www.paul-lueftung.de Version: 1.1_11/2021...

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