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Summary of Contents for Smappee EV Ultra 240D
- Page 1 240D Smappee EV Ultra Installation manual English – Version 1.03 – April 2024...
- Page 2 The specifications and other information in this document were verified to be accurate and complete at the time of its publication. Due to ongoing product improvement, this information is subject to change at any time without prior notice. For the latest information, see our online documentation: https://www.smappee.com/downloads...
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Page 3: Table Of Contents
4. Identification label ..................7 5. Technical specifications................... 8 6. Preparing the installation ................12 7. Installation and activation ................14 8. Maintenance ....................28 9. Operation ...................... 30 Declaration of conformity ................... 33 Smappee EV Ultra240D – Installation manual 1.03 – English... -
Page 4: Introduction
DC charging station for businesses. This installation and user manual tells you how to install and use the Smappee EV Ultra. We advise you to read the contents of this manual carefully, to ensure a safe and proper installation and enable you to use all the advanced features of this product to the full. -
Page 5: Safety Instructions
2. Safety instructions Safety warning Fully read and follow the safety instructions below before you install, service or use your Smappee EV Ultra. The installer must ensure that the charging station is installed in accordance with the relevant national and local regulations. -
Page 6: Models
3. Models Article no. Description EVU-240D-C3-B 5425036934382 EV Ultra 240D Anchor (to be ordered separately) Article no. Description EVU-ANCHOR 5425036934450 EV Ultra mounting anchor Smappee EV Ultra240D – Installation manual 1.03 – English... -
Page 7: Identification Label
4. Degree of protection 5. Rating 6. Maximum DC output current 7. Maximum DC output voltage 8. Operating temperature 9. QR code containing article number and serial number 10. Serial number Smappee EV Ultra240D – Installation manual 1.03 – English... -
Page 8: Technical Specifications
OCPP 1.6 J, ready for update to OCPP 2.0.1 Metering kWh meter compliant with IEC 62053-21 Certifications and Standards Product certification Optional Eichrecht Standards IEC 61851-21, ISO 15118, DIN SPEC 70121 Smappee EV Ultra240D – Installation manual 1.03 – English... - Page 9 1870 x 920 x 325 mm Charging station 340 kg (excl. packaging) Anchor 20 kg Charging cable length 3.25 m Stationary / moveable Fixed installation External design Enclosed assembly Mounting method Floor with supplied anchor Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 10 AC input voltage (for example between 400 V and 410 V) will not cause any change in de DC output power. Power limiting curve AC input line voltage [V] Charging station EV Ultra 240D Charging point EV Ultra 240D Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 11 The next graph shows the maximum output current as a function of the output voltage. The output voltage is determined by the vehicle's battery, where most vehicles require voltages of approximately 400 V or 800 V. The Smappee EV Ultra can provide voltages between 100 V and 1000 V.
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Page 12: Preparing The Installation
• Calculate the existing electrical load to find the maximum operating current for the charging station. Note that with the Smappee Overload functionality more charging stations or the total maximum operating current can be higher than the physical installation allows. - Page 13 RJ45 crimping tool Supplies (not included) • CAT 5/6 Ethernet cable and two RJ45 connectors for internet access • Power supply cables • Spray with airtight material such as polyurethane foam Smappee EV Ultra240D – Installation manual 1.03 – English...
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Page 14: Installation And Activation
The EV Ultra is delivered standing on a euro pallet. First remove the cardboard packaging. Keep in mind to store the cardboard, as this can be used to safely store loose panels while installing the EV Ultra. Smappee EV Ultra240D – Installation manual 1.03 – English... - Page 15 Assemble the EV Ultra anchor The Smappee EV Ultra is designed to be installed at ground level using the supplied anchor. It is mandatory to use this anchor. Only top and bottom of the anchor are specified. There is no specified front or back on the EV Ultra anchor.
- Page 16 The six studs at the bottom of the dummy plate fit into a hole in the anchor each. 4. Use a socket wrench of 13 to tighten the nuts for the dummy plate and the four bottom plates. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 17 5. If necessary, remove the round cut-outs. This can be useful for better fixation of the anchor and for connections to other EV chargers. As a result, the anchor is ready for installation. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 18 4. Place the EV Ultra anchor on the concrete blocks. If needed, the anchor can be fixed to the concrete blocks by screwing a boult in each corner of the anchor (hole diameter ⌀16 mm). Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 19 (PE), at the rear of the EV Ultra Auxiliary power supply cable For the internal electronics of the EV Ultra Ethernet cable For internet connectivity of the EV Ultra Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 20 It is normal that some excess concrete pours out of the holes. Use this excess to further fix the anchor to the foundation. Wait for the concrete to cure before going to the next steps. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 21 Use a suitable crane and lifting loops with carabiners. 5. Remove the lower rear plate and side plates. The rear side of the EV Ultra is the side without the Smappee logo. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 22 3. Move the EV Ultra with the crane above the anchor. Make sure that all cables go through the opening, while keeping the final location. Make sure no cable can be crushed during lowering the EV Ultra. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 23 Use a torque wrench with a 17 mm socket and 17 mm socket wrench to hold the nuts at the rear side. 5. Put the plastic cover back on the load break switch. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 24 Green/yellow conductor 1. Shorten the 5G2.5 mm² cable to the necessary length. 2. Put each conductor in the corresponding terminal. Make sure each conductor goes to the indicated terminal. Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 25 4. Check the status of the components after approximately 30 seconds. Description More information Power Box Flashing 1 time per 3 seconds Connect Blue flashing, 1 time per second Router Signal strength indicator Smappee EV Ultra240D – Installation manual 1.03 – English...
- Page 26 Configure the EV Ultra with the Smappee App This procedure is done with the Smappee App. You can download this mobile app from the Apple App Store for iOS or the Google Play store for Android phones. Multiple charging stations can be installed at a single location. To add a new charging station in the mobile app, go to Settings >...
- Page 27 Use a 2.5 mm socket wrench to tighten the four hexagon socket screws of the side plate. Use a Torx key T30 to tighten the four Torx screws of the rear plate. Smappee EV Ultra240D – Installation manual 1.03 – English...
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Page 28: Maintenance
Open the EV Ultra and check for traces of condensation Yearly and condensation and if the interior is clean. Ventilation filters Replace the filters. Yearly Overvoltage circuit Perform a function test of each overvoltage circuit Yearly breaker breaker. Smappee EV Ultra240D – Installation manual 1.03 – English... - Page 29 Check the control module communication, check the The difference between the connection of the communication cable; If the module current and average communication is good and alarm persists, replace current is too large the control module. Smappee EV Ultra240D – Installation manual 1.03 – English...
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Page 30: Operation
1. Plug and charge: Simply insert the connector in the EV and start charging. 2. Swipe and charge: Insert the connector, swipe your RFID card and start charging. 3. Scan and charge: Insert the connector, scan the QR code in the Smappee App and start charging. - Page 31 Swipe and charge Charging sessions can be started using an RFID card. You can either use a Smappee Smart Charge card for free charging or (if activated) to pay for charging sessions. Also a third party eMSP card is possible to use.
- Page 32 Scan and charge The user pays by credit card (Visa or Mastercard) using the Smappee App. They scan the QR code shown on the charging station and the mobile app will guide them through the process of starting the charging session. The QR code is linked to the charging station using the Smappee App.
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Page 33: Declaration Of Conformity
DC Charging equipment : IEC 61851-1 (2017), IEC 61851-21-2 (2018), IEC 61851-23 (2014), IEC 61851-24 (2014), ISO 15118 / EN61558-1 Other applicable standards and certifications: IEC 60364, IEC 62192-1, IEC 62192-2 Harelbeke, Belgium, March 1th, 2024 Authorized signatory Stefan Grosjean Smappee EV Ultra240D – Installation manual 1.03 – English...
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