Related Manuals for Omron CX-MOTION-NCF - V1.9
Summary of Contents for Omron CX-MOTION-NCF - V1.9
- Page 1 Cat. No. W436-E1-09 SYSMAC CXONE-AL_C-V3/ CXONE-AL_D-V3 CX-Motion-NCF Ver. 1.9 OPERATION MANUAL...
- Page 3 CXONE-AL@@C-V3/ CXONE-AL@@D-V3 CX-Motion-NCF Ver. 1.9 Operation Manual Revised September 2009...
- Page 5 OMRON, 2004 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
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Page 7: Table Of Contents
Editing Data........ - Page 8 Setting/Changing Communications Specific ........
- Page 9 Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the CX-Motion-NCF. Be sure to read the precautions provided in the fol- lowing section. Please read the following manuals carefully and be sure you understand the informa- tion provided before setting up or using an application for a Position Control Unit.
- Page 10 Section 7 describes the operations used to transfer or compare data between the personal computer and Position Control Unit/Servo Drive, and to write data transferred to the Position Control Unit to the Position Control Unit's flash memory.
- Page 11 Warranty and Limitations of Liability WARRANTY (1) The warranty period for the Software is one year from either the date of purchase or the date on which the Software is delivered to the specified location. (2) If the User discovers a defect in the Software (i.e., substantial non-conformity with the manual), and returns it to OMRON within the above warranty period, OMRON will replace the Software without charge by offering media or downloading services from the Internet.
- Page 12 The license fee of the Software does not include service costs, such as dispatching technical staff. ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
- Page 13 FQM1-series Motion Con- trollers Improvements from Version 1.4 to Version 1.5 New Operating System Support Item Ver. 1.4 Ver. 1.5 Operating Windows 98, Me, NT 4.0, Windows 98, Me, NT 4.0, 2000, XP, and Vista supported system 2000, and XP supported xiii...
- Page 14 Improvements from Version 1.2 to Version 1.3 Setting Up an Absolute Encoder Ver. 1.2 Ver. 1.3 An absolute encoder could not be set up. An absolute encoder can be set up by communicating through the Position Control Unit. New Applicable Hardware Item Ver.
- Page 15 Versions and Applicable Models Versions of Support Software and Applicable Models The models that are supported by the CX-Motion-NCF Position Control Unit Support Software are listed in the following table. Version Position Control Servo Drive Unit Software CX-One Version version Ver.
- Page 16 Ver. 1.51 Ver. 2.@ CS1W-NCF71 CS/CJ-series PLCs (except for W-series Servo Drives CJ2 CPU Units) CJ1W-NCF71 W-series Servo Drives with Built- CP-series PLCs in MECHATROLINK-II Commu- nications NSJ-series NSJ Controllers SMARTSTEP Junior Servo FQM1 Flexible Motion Control- Drives with Built-in MECHA- lers (See note.)
- Page 17 Drives with Built-in MECHA- CJ1W-NCF71 lers (See note.) TROLINK-II Communications G-series Servo Drives with Built- in MECHATROLINK-II Commu- nications G5-series Servo Drives with Built-in MECHATROLINK-II Communications Note Only FQM1 Flexible Motion Controllers with unit version 3.0 or later are sup- ported. xvii...
- Page 18 Unit upgrades. Notation of Unit Versions The unit version is given to the right of the lot number on the nameplate of the on Products products for which unit versions are being managed, as shown below.
- Page 19 Support Software and Unit Version Support Function support that depends on the combination of the software version of the CX-Motion-NCF Sup- port Software and the unit version of the Position Control Unit is as shown in the following table. Support Software Support Unit Ver.
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Page 21: Precautions
Application Precautions ........ -
Page 22: Intended Audience
This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this man- ual close at hand for reference during operation. -
Page 23: Operating Environment Precautions
• Confirm that set parameters operate properly before using them in actual applications. • Always turn ON the power to the Unit again or restart the CPU Bus Unit after transferring the following parameter settings and writing them to flash memory. Otherwise, the changed parameter settings will not be enabled. - Page 24 Application Precautions xxiv...
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Page 25: Cx-Motion-Ncf Overview
What is CX-Motion-NCF? ........ -
Page 26: What Is Cx-Motion-Ncf
The CX-Motion-NCF is a software package that helps to set, transfer, save, NCF? and print various data used for the CS1W-NC271/471/F71/CJ1W-NC271/471/ F71 Position Control Units (also referred to as NC Units) and to monitor the operation status of the Position Control Unit. The CX-Motion-NCF runs on Windows 2000, XP or Vista. - Page 27 Information on the error that is currently occurring on a Position Control Unit Information or the error log can be displayed. Applicable Refer to the CX-One Ver. 3.0 Setup Manual (Cat. No. W463) for the computer Computers system requirements for the CX-Motion-NCF. CX-Motion-NCF Data The CX-Motion-NCF is used to create project files with the configuration shown below.
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Page 28: System Configuration
System Configuration Section 1-2 System Configuration The system configuration for Position Control Units is shown below. The example shown here is for the CJ1W-NCF71. Power CJ-series Position Control Unit Supply Unit CPU Unit (CJ1W-NCF71) Toolbus/ Host Link External input Forward rotation limit input signal... - Page 29 6-3 Import exporting data Export Used to export Unit/Servo Parameters. 6-4 Export Printing Print Used to print the data displayed on the 6-5 Print screen. Online Initial setting Used to setup CPU Unit or Position Control 7-1 Initial Setting for Unit.
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Page 30: Operation Procedure
Operation Procedure Operation Procedure The outline of the procedures required to install the CX-Motion-NCF and CX- Server, create various data, transfer it to Position Control Units, and use in actual operations is shown below. Refer to section 2-1. Installing CX-Server Refer to section 2-1. -
Page 31: Setup
Connecting to CP-series PLCs ......2-2-3 Connecting to CJ2 PLCs........ -
Page 32: Installing And Uninstalling The Software
Section 2-1 Installing and Uninstalling the Software Installing and Uninstalling the Software 2-1-1 Software That Must Be Installed The following software must be installed on the same computer to use the CX- Motion-NCF. 1,2,3... 1. CX-Motion-NCF 2. CX-Server (the communications driver) Installing of CX-Motion- Refer to the CX-One Ver. - Page 33 Connection Method Use one of the following method to connect the personal computer (CX- Motion-NCF) and PLC (CPU Unit). It is also possible to connect the personal computer to the port on the CS/CJ-series Serial Communications Unit. In that case, the only network type that can be used is Host Link.
- Page 34 Section 2-2 Connecting to PLC 2-2-2 Connecting to CP-series PLCs Connecting to USB Port on CPU Unit with Commercially Available US Cable Unit Port on Unit Computer Port on Serial communi- Model number Length Remarks computer cations mode (network type)
- Page 35 9-pin connec- female Note A Host Link (SYSMAC WAY) connection to an RS-232C port on the CPU Unit or a Serial Communications Unit is not possible for CJ2 PLCs. RS-232C IBM PC/AT or IBM PC/AT or compatible...
- Page 36 Connecting to PLC Section 2-2...
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Page 37: Basic Operation
Operations Listed by Purpose ........ -
Page 38: Screen Name
Screen Name Section 3-1 Screen Name The window names for the CX-Motion-NCF are shown here. Basic Window CX-Motion-NCF Basic Window Axis Map Setting Window... - Page 39 Section 3-1 Screen Name Edit Parameter Windows Edit Servo Parameters Window Edit Unit Parameters Window...
- Page 40 Section 3-1 Screen Name Monitor Windows Axis Monitor Window Unit Monitor Window...
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Page 41: Basic Operation
CX-Motion-NCF Basic Operation The basic operations of the CX-Motion-NCF are explained here. Starting CX-Motion-NCF Starting CX-Motion-NCF Using Start Special Application - Start with Settings Inherited from the I/O Table Window Opened from the CX-Programmer That Was Installed from the CX-One 1,2,3... - Page 42 Quitting CX-Motion-NCF 1,2,3... 1. Select File - Exit or click the Close Button at the top right corner of the win- dow. After editing a project, if the project has not been saved, the following dialog box will be displayed.
- Page 43 Main Menu Items The names and functions for all of the menus are given in the following table. When an item is selected, the dialog box for that function is displayed. follow the instructions in the dialog box.
- Page 44 Deletes a Position Control Unit. Status Bar The following information is displayed on the status bar. View Settings The view settings can be used to display or hide the toolbar or status bar. View/Hide Settings 1,2,3... 1. Click View. 2. If a check appears next to Toolbar or Status Bar, the corresponding item is displayed.
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Page 45: Axis Map Setting Window Basic Operation
Setting Window Unit - Edit Parameters, or double-click a Position Control Unit. Quitting Axis Map Select File - Exit, or click the Close Button at the right top corner of the Axis Setting Window Map Setting Window. Axis Map Setting The Axis Map Setting Window is shown below. - Page 46 Used to display help and version information. Alt+H Main Menu Items The names and functions for all of the menus are given below. When an item is selected, the dialog box for that function is displayed. Follow the instructions in the dialog box.
- Page 47 Help Displaying the Help Contents 1,2,3... 1. Select Help - Help. The table of contents for help will be displayed. 2. Select an item to display information related to that item. Displaying CX-Motion- Select Help - About. The CX-Motion-NCF and Servo Drive database version NCF and Servo Drive information will be displayed.
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Page 48: Operations Listed By Purpose
Select a Servo Drive in the Axis Map Setting Win- dow and then select Edit - Delete, or right-click the Servo Drive and select Delete from the pop-up menu. Printing Select File - Print in the Axis Map Setting Window. Ctrl+P... - Page 49 Parameters from the pop-up menu in the Axis Map Setting Window. Editing Servo Parameters Select Edit - Edit Parameters - Axis**, or right- click a Servo Drive and select Edit Servo Parame- ters from the pop-up menu in the Axis Map Setting Window.
- Page 50 Displaying help Displaying help Select Help - Help Index in the CX-Motion-NCF Basic Window. Select Help - Help In the Axis Map Setting Win- dow. Online registration Select Help - Online Registration in the CX- Motion-NCF Basic Window. Displaying version infor- Select Help - About CX-Motion-NCF.
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Page 51: Creating Projects
Adding and Deleting Position Control Units ......Adding and Deleting Servo Drives ....... . . -
Page 52: Creating A New Project
1. In the CX-Motion-NCF Basic Window, select File - New, press the Ctrl+N Keys, or click in the toolbar. 2. The PLC Device Type Window will be displayed. Select the PLC Series to use and click the OK Button. Note To connect the Position Control Unit to a network, select the PLC Series con- nected to the personal computer directly. -
Page 53: Adding And Deleting Position Control Units
Select the axis type of the Position Control Unit. 3. Set the unit number. Select a unit number for the Position Control Unit as a CPU Bus Unit. 4. Enter a comment. The comment may be omitted. 5. Click the OK Button. -
Page 54: Adding And Deleting Servo Drives
Select a Position Control Unit in the CX-Motion-NCF Basic Window, and then to Position Control select Unit - Edit Parameters or double-click a Position Control Unit to dis- play the Axis Map Setting Window. In the Axis Map Setting Window, add a Units new Servo Drive. - Page 55 Position Control Axis Map Setting Window is copied and pasted on the same Position Control Unit, a new Servo Drive will be added with the lowest axis number that is not Units in use. If a Servo Drive that has been registered under a Position Control Unit...
- Page 56 Units 1,2,3... 1. Select the Servo Drive to be deleted in the Axis Map Setting Window, and then select Edit - Delete, click in the toolbar, press the Delete Key, or right-click the Servo Drive and select Delete from the pop-up menu.
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Page 57: Editing Data
5-1-3 Editing Axis Parameters ........Editing Servo Parameters ........ -
Page 58: Editing Unit Parameters
Section 5-1 Editing Unit Parameters Editing Unit Parameters The methods used to edit data are described in this section. For details on the setting contents, Unit parameters, and Servo Parameters, refer to the CS1W- NC/271/471/F71/CJ1W-NC271/471/F71 Position Control Units Operation Manual (Cat. No. W426). -
Page 59: Editing Memory Area Parameters
Do not set EM banks that do not exist in the PLC being used as the areas used for the Output and Input Memory Areas. -
Page 60: Editing Communications Parameters
Transfer Cycle. 2. Set Communications Cycle. The setting range is between 1 and 32. The set value is used as the mul- tiplier with which the Transfer Cycle is multiplied. When a value out of the setting range is entered, the value will be displayed in red. Enter a value within the range. -
Page 61: Editing Axis Parameters
Editing Axis Parameters Edit Axis Parameter Window 1,2,3... 1. To edit Axis Parameters, click the Plus Icon left of the Axis Setting in the tree in the Edit Unit Parameter Window at first. The registered axes will be displayed. Note When no axes are registered, the Axis Parameters cannot be edited in the Edit Unit Parameter Window. - Page 62 Section 5-1 Editing Unit Parameters 2. Select Axis@@, where @@ is the number of the axis to be edited (@@: 01 to 16). Editing Axis Parameters 1,2,3... 1. Select the Encoder Type. Select from either Absolute Encoder or Incremental Encoder.
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Page 63: Editing Servo Parameters
Edit a parameter either by entering a value or by selecting a value from the drop-down list for each bit of the parameter. For parameters whose bits are to be set, click the Plus Icon on the left to display the parameters for each bit. - Page 64 Move to the Setting Value Column of the parameter to be edited using the mouse or cursor keys. 2. Set a Value. Set a value either by entering a value directly or by selecting a value from the drop-down list.
- Page 65 Either enter a value after double-clicking the Setting Value Column or enter a value directly. After entering a value, press the Enter Key to save the set- ting. Once the setting value is changed, the check box of the parameter will show a check.
- Page 66 Editing Servo Parameters Section 5-2...
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Page 67: Saving And Reading Projects
Reading Project ........ -
Page 68: Saving Project
1. Select File - Save As. The following window will be displayed. 2. Enter or select the folder to be saved in, the file name, and the file type (use the default file type: *.mnf), and then click the Save Button. -
Page 69: Import
If a CSV file contains Servo Parameters only, a new Servo Drive will be added to the axis map. In this case, the lowest axis No. not in use will be allocated to the Servo Drive automatically. -
Page 70: Print
Exporting Servo Selected Servo Parameters can be saved in CSV format. Parameters Alone Select a Servo Drive in the Axis Map Setting Window, and then select File - Export, or right-click the Servo Drive and select Export from the pop-up menu. - Page 71 Print Section 6-5 Print Samples An example of printed Unit Parameters is shown below.
- Page 72 Section 6-5 Print An example of printed Servo Parameters is shown below. The setting value 0000H is expressed in hexadecimal. Other values are expressed in decimal.
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Page 73: Transferring And Comparing Data
7-3-1 Batch Downloading ........ -
Page 74: Initial Setting For Connecting Online
1. Set the unit number for the Position Control Unit (using the rotary switch on the front panel) 2. Set the DIP switch on the CPU Unit or the Controller Section of the NSJ Controller. a. For Communications via Toolbus: •... - Page 75 Ends the detailed settings and returns to the Communications Setting Win- dow. 5. Click the OK Button. Ends the communications setting. Connecting to PLC In the CX-Motion-NCF Basic Window, select PLC - Online, click in the toolbar, or right-click the PLC and select Online from the pop-up menu.
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Page 76: Downloading Data
Disconnecting MECHATROLINK communications will put the operating axis in the Servo Free state. Before restarting the Position Control Unit, make sure that the axis is not oper- ating. Restarting the Position Control Unit will put the operating axis in the Servo Free state. - Page 77 5. Click the OK Button to release the connection. The following dialog box will be displayed to confirm whether to restart the Position Control Unit.
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Page 78: Downloading Unit Parameters
Clicking the Cancel Button will cancel transferring, however, the parame- ters that were transferred before the cancellation will already be trans- ferred to the Servo Drive. 9. When the Download to NC Unit Dialog Box is closed, the download will be completed. Note When the MECHATROLINK communications cannot be started, only Unit Parameters will be downloaded. - Page 79 Position Control Unit. 4. If the checkbox for writing to flash memory was selected a few steps be- fore, the following dialog box will be displayed to confirm that the Position Control Unit will be restarted to enable the registered axis map after com- pletion of the download.
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Page 80: Downloading Servo Parameters
3. Click the OK Button to establish the connection and start downloading Ser- vo Parameters to the Servo Drive. 4. If the Servo Drive models do not match at this point, the following confir- mation message will be displayed. To continue downloading, click the OK Button. -
Page 81: Uploading Data
6. If the connection was established at Step 2, the connection status can be restored (released in this case) here. To release the connection, click the OK Button. Otherwise, click the Cancel Button. 7. When the Download to NC Unit Dialog Box is closed, the download will be completed. Note When the MECHATROLINK communications cannot be started, Servo Parameters cannot be downloaded. - Page 82 3. Click the OK Button. Uploading Unit Parameters from the Position Control Unit will start. Clicking the Cancel Button will cancel the upload. 4. If the connection between the Position Control Unit and Servo Drive is not established at this point, the following dialog box will be displayed.
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Page 83: Uploading Unit Parameters
(released in this case) here. To release the connection, click the OK Button. To leave the connection established, click the Cancel Button. 7. When the Upload from NC Unit Dialog Box is closed, the upload will be completed. Note Batch uploading will overwrite the parameters on the computer, which means that the parameters being edited will also be erased. -
Page 84: Uploading Servo Parameters
Section 7-4 Uploading Data Note When the axis map on the computer is different from the scan list in the Posi- tion Control Unit, Unit Parameters will not be uploaded. Execute batch upload instead. 7-4-3 Uploading Servo Parameters 1,2,3... 1. Click the Upload Button in the Edit Servo Parameter Window. The follow- ing dialog box will be displayed. -
Page 85: Comparing Data
Section 7-5 Comparing Data 7. When the Upload from NC Unit Dialog Box is closed, the upload will be completed. Note When the MECHATROLINK communications cannot be started, Servo Parameters cannot be uploaded. Start the MECHATROLINK communications first and upload Servo Parameters. - Page 86 Clicking the Cancel Button will cancel the upload. If the connection cannot be established at this point, the following dialog box will be displayed. Click the OK Button and the axes registered in the Position Control Unit will be displayed as Unknown Model in the Axis Map...
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Page 87: Comparing Unit Parameters
Section 7-5 Comparing Data 6. If the connection was established in step 4, the connection status can be restored (released in this case) here. To release the connection, click the OK Button. To leave the connection established, click the Cancel Button. -
Page 88: Comparing Servo Parameters
Clicking the Cancel Button during comparing will cancel comparing. 3. After completion of uploading, the following dialog box will be displayed if Unit Parameters have no mismatch. If there is any mismatch in the comparison, the following window will be displayed to show the parameters that did not match. - Page 89 To continue uploading, click the OK Button. 5. Clicking the Cancel Button during comparing will cancel comparing. 6. If the connection was established in step 2, the connection status can be restored (released in this case) here. To release the connection, click the OK Button.
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Page 90: Writing To Flash Memory
Writing to Flash Memory Unit Parameters downloaded to the Position Control Unit will be lost when the power is turned OFF. Therefore, they have to be written to the flash memory to keep them after powering OFF. If Unit Parameters were not written to the flash memory during downloading process, make sure to write them to the flash memory. - Page 91 Position Control Unit or not. To enable the Unit Parameters written to the flash memory, the Position Control Unit must be restarted. 4. If the connection was released in step 2, the connection status can be re- stored (established in this case) here. To establish the connection, click the OK Button.
- Page 92 Section 7-6 Writing to Flash Memory...
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Page 93: Monitor
Unit Monitor ........ -
Page 94: Unit Monitor
Starting Unit Monitor (Unit Monitor Common Items, Unit Status Monitor, Present Position Monitor) 1,2,3... 1. In the Axis Map Setting Window, select Online - Unit Monitor, or click in the toolbar, or right-click the Position Control Unit and select Unit Mon- itor from the pop-up menu. - Page 95 Unit Monitor Section 8-1 4. Click the Present Position Tab to display the Present Position Monitor Tab Page. 5. Click the Close Button or at the right top corner to end monitoring the Position Control Unit. Unit Monitor Common Items...
- Page 96 Displays the name of the error occurring in the Position Control Unit. 1,2,3... 1. When an error occurs in the Position Control Unit, the following window will be displayed. 2. When an error or warning occurs on an axis, the following window will be displayed.
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Page 97: Axis Monitor
When performing Unit Monitor, set the Input Memory Area of the Axis Operat- ing Memory Area Designation in the Edit Unit Parameter Window and transfer the setting to the Position Control Unit. If it is not set, the data in the Unit is monitored directly, which makes the response slower. - Page 98 Axis Monitor Section 8-2 2. Click the OK Button to start communications (i.e., establish connection).
- Page 99 Section 8-2 Axis Monitor 3. In the drop-down list of Monitored Axes, the axes registered in the scan list of the Position Control Unit will be displayed. Select axes to be monitored.
- Page 100 Section 8-2 Axis Monitor 4. Click the Basic Monitor Tab to display present values and errors. 5. Click the Status Tab to display all the status information.
- Page 101 When performing Unit Monitor, set the Input Memory Area of the Axis Operat- ing Memory Area Designation in the Edit Unit Parameter Window and transfer the setting to the Position Control Unit. If it is not set, the data in the Unit is monitored directly, which makes the response slower.
- Page 102 Closes the monitor window. Selected Axis Name Explanation Selected Axis Specifies axes to be monitored. The axes registered in the scan list of the Position Control Unit are displayed in the drop- down list. Status Name Explanation Status Communications Status Status of each signal is displayed.
- Page 103 1. Click the Setup Button to display the Monitor Setup Window. 2. Specify the type of monitored present value, unit, and pulse rate. 3. Once setup is completed, click the OK Button to save the settings. To dis- card the settings, click the Cancel Button.
- Page 104 Monitoring the item specified in the upper box uses the Monitor Type 2 of the Position Control Unit's Expanded Monitoring function. If the Monitor Type 2 is set and being used in the ladder program, etc., do not set it on the Support Software.
- Page 105 Section 8-2 Axis Monitor 3. Once setup is completed, click the OK Button to save the settings. To dis- card the settings, click the Cancel Button. Name Explanation Present Value Monitor Type 1 Specify the item to be displayed in the top box.
- Page 106 Section 8-2 Axis Monitor...
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Page 107: Test Run Operation
Test Run ........ -
Page 108: Test Run
2. The Test Run Window will be displayed. Quitting the Test Run Click the Close Button at the right top corner of the Test Run Window. Closing the window will not change either the Servo lock status or the connection sta-... - Page 109 Execution 1,2,3... 1. Select the axis to jog in the Test Run Window. 2. If a connection has not been established at this point, press the Establish Button to establish the connection. 3. Press the Servo Lock Button. 4. Enter the desired speed in the JOG Settings. To use the override, select the Enable Check Box and enter the desired override value.
- Page 110 (3) Before starting MECHATROLINK communications, make sure that the PLC is in the PROGRAM mode. If the PLC is in RUN or MONITOR mode, the axis may start moving suddenly due to execution of the ladder pro- gram.
- Page 111 Displays the error codes of errors that have occurred in the Position Control Unit. The code “0000” is displayed when there is no error. Clicking the dis- played error code will open the Online Help to show the error contents.
- Page 112 Section 9-1 Test Run...
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Page 113: Absolute Encoder Setup
10-1 Absolute Encoder Setup ........ -
Page 114: Absolute Encoder Setup
Be sure you understand the following restrictions and take appropriate actions as required before executing the absolute encoder setup operation. • If a backup error or checksum error occurs in the Servo Drive, it is possi- ble to reset the Servo Drive alarm only with a Position Control Unit with unit version 1.2 or later. -
Page 115: Error Log And Troubleshooting
11-3 Troubleshooting ........ -
Page 116: 11-1 Error Log
(1) The error log cannot be cleared when communications between the Po- sition Control Unit and Servo Drive have started. Stop communications before attempting to clear the error log. (2) Axis errors are not included in the error log. Check the Axis Monitor if axis errors occur. 11-2 Error Codes... - Page 117 Common Parameters, tion error MECHATROLINK and then restart the Unit or turn the power communications part OFF and ON again. If the error occurs during Position Con- again, replace the Position Control Unit.
- Page 118 Position Control Unit. slow. Transfer 0027 The set value for the Set and save a transfer cycle set value in cycle set- transfer cycle set in the Common Parameters that is suitable for ting error the Position Control...
- Page 119 RESET An attempt was Edit the ladder program so that command made to execute one bits do not turn ON for a busy axis, and then of the following com- execute the previously unsuccessful com- mands for a busy mand again.
- Page 120 2. Override 3070 An attempt was Edit the override value to be within the set- made to execute the ting range and execute the command again. override using an override value out- side the setting...
- Page 121 An illegal set value When this error occurs, the corresponding Control Unit tion axis has been detected in setting in the Axis Parameters is set to the settings parameter the Axis Parameters default value (0). Execute ERROR RESET, and opera-...
- Page 122 ERROR RESET, and then exe- limit exceeded during cute a movement command to move the axis movement. axis to a correct position within the software limit range. Reverse 3003 The reverse software Check the position command value and...
- Page 123 The following table lists the alarm displays for OMRON Servo Drives. Alarm Display The alarms that occur in the Servo Drive correspond to error codes that are detected by the Position Control Unit when the MECHATROLINK communica- tions have been established, as shown in the following table.
- Page 124 P to N voltage decreased under specified value while Servo was turned • The main circuit DC voltage decreased. • Disconnection was detected in the AC power supply of the main circuit. 400E Overcurrent Overcurrent has occurred. 400F...
- Page 125 • The value of "Final Distance for Origin Return (Pn825) multiplied by electronic gear ratio" exceeded ±2 (2,147,483,648). 401E Safety input error The safety input signal turned OFF. 4021 Interface I/O An error was detected in the duplicate alloca- I/O signal settings of the inter- tion error face.
- Page 126 ON when the Drive Prohibit Input Selection (Pn.004) was set to 0 and the Stop Selection at Drive Prohibit Input (Pn066) was set to 0 or 1. Or, either the POT or NOT input was ON when the Drive Prohibit Input Selection (Pn.004) was set to 2.
- Page 127 Encoder PS sig- Logic error in PS signal was nal error detected for 2,500 [P/r] 5 serial encoder. Encoder CS sig- A logic error in the CS signal nal error was detected for the serial incremental encoder. A.32 A.32@ 4032...
- Page 128 Node address The rotary switch value for the setting error Servo Drive node address set- ting is set out of range (read at power-N). 4053 Communications A receive data error was error detected continuously in MECHATROLINK-II communi- cations.
- Page 129 405D Parameter set- The electronic gear ratio is less ting error than 1/100 or it is larger than 100: Parameter setting has exceeded the allowable range. 405F Motor does not The Servomotor are Servo match Drive combination is incorrect.
- Page 130 (Absolute encod- ers only) A.b1 40B1 Speed command The A/D completion signal input reading from the A/D converter is not error being output within the fixed interval. A.b2 40B2 Torque com- The A/D completion signal mand input read-...
- Page 131 The Servo Drive initial pro- tial access error cessing cannot be executed from the MECHATROLINK-II Application Module. A.EC 40EC Servo Drive error An error has occurred in the Servo Drive. (Servo Drive's watchdog timer count) A.ED A.ED@ 40ED Command execu-...
- Page 132 Note (1) An emergency stop signal (error code: 3004 hex) will be input to the Po- sition Control Unit if the emergency stop signal is input during Servo Mo- tor operation or when attempting to turn ON the Servo while inputting the emergency stop signal.
- Page 133 OFF, an alarm may occur the next time the power is turned ON. (Replace the battery while the control circuit power supply is ON.) 4093 Fan lock warning Internal cooling fan has stopped or turned abnormally. A.94 A.94@ A.94 No code...
- Page 134 (3) If a Parameter Setting Warning or MECHATROLINK-II Command Warn- ing occurs in the Servo Drive, a data setting error (axis error code: 3099) will occur at the Position Control Unit, and the active axis in which the er- ror occurred will decelerate to a stop.
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Page 135: 11-3 Troubleshooting
Troubleshooting Section 11-3 11-3 Troubleshooting Error Messages When When attempting to connect online in the CX-Motion-NCF Basic Window, the Connecting Online following dialog box may be displayed. The following flowchart shows the causes and remedies. and Their Remedies The error message, "Establishing communications failed."... - Page 136 CX-Motion-NCF. from the ladder program. Stop communications. The axis @@ is busy. Data could not be transferred from Stop parameter transfer from the lad- the CX-Motion-NCF because der program first, and then transfer parameters were being transferred data from the CX-Motion-NCF.
- Page 137 Message Probable cause Remedy Cannot connect to the Position Control Unit. The PLC has not been turned ON. Turn ON the PLC. Check the following items. The cable between the PLC and Check the cable connections. -The PLC has been turned ON.
- Page 138 Troubleshooting Section 11-3...
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Page 139: Index
Servo Drive applications precautions xxiii downloading automatic communications settings batch Servo Parameters Axis Map Setting Window Unit Parameters Axis Monitor common items present value Axis Parameters editing Edit Parameter Window editing Axis Parameters communications parameters... - Page 140 Servo Drive operating environment adding to Position Control Unit precautions xxiii alarm display copying to Position Control Unit operations deleting from Position Control Unit list origin input signal Servo lock/unlock...
- Page 141 Index Unit Monitor common items Unit Parameters comparing downloading editing uploading Unit Status Monitor uploading batch Servo Parameters Unit Parameters version information CX-Motion-NCF windows Axis Map Setting Window Basic Window Edit Parameter Window Monitor Window Test Run Window...
- Page 142 Index...
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Page 143: Revision History
Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. W436-E1-09 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. - Page 144 Pages ix, 42, 44, 45, and 104: CS1W-NCF71 added. Page 2: Minor section added. Pages 2, 22, 25, 26, 27, 29, 36, 37, 39, 40, 71, 72, and 73: Figure replaced. Page 5: Introduction to 1-2 System Configuration changed. Page 6: Description of Device information changed and Error information row removed from table.
- Page 145 Revision code Date Revised content June 2008 Page ix: Changed applicable OS’s, model numbers, and version numbers. Page xv: Added version information. Page 2: Changed applicable OS’s. Page 3: Changed version number and deleted last sentence. Page 10: Added section 2-2-3.
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- Page 147 Automation & Drive Division Automation Department 1 OMRON ASIA PACIFIC PTE. LTD. Shiokoji Horikawa, Shimogyo-ku, No. 438A Alexandra Road # 05-05/08 (Lobby 2), Kyoto, 600-8530 Japan Alexandra Technopark, Singapore 119967 Tel: (81) 75-344-7084/Fax: (81) 75-344-7149 Tel: (65) 6835-3011/Fax: (65) 6835-2711 Regional Headquarters OMRON (CHINA) CO., LTD.