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XPR2/XPC2 PowerStation Series
Hardware User Guide
Parker Hannifin
Electromechanical Automation - NA
5500 Business Park Drive
Rohnert Park, CA 94928
July 2011
Part #: 88-026522-01A

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Summary of Contents for Parker PowerStation XPR2 Series

  • Page 1 XPR2/XPC2 PowerStation Series Hardware User Guide Parker Hannifin Electromechanical Automation - NA 5500 Business Park Drive Rohnert Park, CA 94928 July 2011 Part #: 88-026522-01A...
  • Page 2: Table Of Contents

    ABLE OF ONTENTS Copyright and Trademark Notice ........................4 Product Warranty Information ......................... 4 Technical Assistance ............................4 Introduction ............................... 5 Using this Manual ............................ 5 ISO Symbols ............................. 5 Hardware Versions ..........................6 Downloading Applications and Projects ....................6 Installation .................................
  • Page 3 Internal Maintenance ............................. 37 Electrostatic Discharge (ESD) Precautions ................... 37 Removing the PowerStation from an Enclosure ................37 Closing the PowerStation ........................39 Replacing the Fuse ..........................39 Resolving Problems ............................40 The PowerStation Documentation and Utilities CD ..................40 Appendix A: PowerStation Specifications ....................
  • Page 4: Copyright And Trademark Notice

    Copyright and Trademark Notice Copyright © 2011 by Parker Hannifin. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or stored in a retrieval system, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written consent of Parker Hannifin Corporation.
  • Page 5: Introduction

    The XPR2 PowerStation is available in five display configurations: no display, 6”, 8”, 10”, and 15”. It has an all-in-one PC board with Serial, Ethernet, and USB ports that is specifically designed to support Parker’s Interact Xpress HMI software. The XPC2 consists of the same hardware as the XPR2, but available with Windows CE or XP Pro operating systems and without the Interact Xpress HMI software.
  • Page 6: Hardware Versions

    The XPR2 supports a Windows CE operating system and Interact Xpress HMI software. The XPC2 is available with optional operating systems such as Windows CE, Windows XP Pro, Windows Embedded Standard, etc. and no Parker HMI software included. There are three display native resolutions offered with the XPR2/XPC2 PowerStation: •...
  • Page 7: Installation

    12 enclosure. • Power to the device must be provided by a Class 2 power source. For convenience, Parker has an AC input, model P1X-PWRAC Class 2, 24Vdc power supply available for purchase to provide power to any of the XPR2/XPC2 PowerStation sizes.
  • Page 8: Temperature And Humidity Guidelines

    Temperature and Humidity Guidelines You can safely operate the XPR2/XPC2 PowerStation within the temperature range specified in Environmental Specifications in Appendix A. However, when using a protective enclosure, remember that the temperature within an enclosure is generally higher than the external temperature. Read the following guidelines to fully understand temperature implications.
  • Page 9: Enclosure Guidelines

    Points to consider when performing a site review are: 1. What is the expected maximum outside ambient temperature that the industrial enclosure will experience? 2. Are there additional heat-generating components inside the enclosure? 3. What is the size of the enclosure? Larger enclosures dissipate more thermal energy than smaller ones. 4.
  • Page 10: Ul Hazardous Location Class I, Division 2 Guidelines

    UL Hazardous Location Class I, Division 2 Guidelines If you purchased a UL Class I, Division 2 compliant XPR2/XPC2 PowerStation, you must comply with these statements in order to maintain a safe operating environment: • This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-Hazardous Locations Only.
  • Page 11: Preparing For Installation

    DIN rail mounting clamp for direct attachment to a mounting surface. If the XPR2/XPC2 PowerStation is intended to be connected to AC power, and a Parker optional AC Power Supply P1X-PWRAC was purchased, a mounting location for the Power Supply must also be considered.
  • Page 12: Installing The Powerstation

    Installing the PowerStation Once the location for the PowerStation has been prepared, you are ready to install the unit. To do so, you need to mount the PowerStation to your enclosure using the supplied mounting clamps. The mounting clamps secure to the PowerStation using a sliding mechanism where the “feet”...
  • Page 13: 6" Xpr2/Xpc2 Powerstation Mounting Procedures

    6” XPR2/XPC2 PowerStation Mounting Procedures To install a 6” PowerStation, complete the instructions below: 1) Create a rectangular cutout in the user’s enclosure according to the 6” XPR2/XPC2 mounting drawing located on the XPR2/XPC2 Utilities, Drivers & Documentation CD supplied with unit. 2) Slide the PowerStation into the cutout from the front side of the enclosure.
  • Page 14: 8" Xpr2/Xpc2 Powerstation Mounting Procedures

    8” XPR2/XPC2 PowerStation Mounting Procedures To install an 8” PowerStation, complete the instructions below: 1) Create a rectangular cutout in the user’s enclosure according to the 8” XPR2/XPC2 mounting drawing located on the XPR2/XPC2 Utilities, Drivers & Documentation CD supplied with unit. 2) Slide the PowerStation into the cutout from the front side of the enclosure.
  • Page 15: 10" Xpr2/Xpc2 Powerstation Mounting Procedures

    10” XPR2/XPC2 PowerStation Mounting Procedures To install a 10” PowerStation, complete the instructions below: 1) Create a rectangular cutout in the user’s enclosure according to the 10” XPR2/XPC2 mounting drawing supplied on the XPR2/XPC2 Utilities, Drivers & Documentation CD supplied with unit. 2) Slide the PowerStation into the cutout from the front side of the enclosure.
  • Page 16: 15" Xpr2/Xpc2 Powerstation Mounting Procedures

    15” XPR2/XPC2 PowerStation Mounting Procedures To install a 15” PowerStation, complete the instructions below: 1) Create a rectangular cutout in the user’s enclosure according to the 15” XPR2/XPC2 mounting drawing located on the XPR2/XPC2 Utilities, Drivers & Documentation CD supplied with unit. 2) Slide the PowerStation into the cutout from the front side of the enclosure.
  • Page 17 The following chart summarizes the various clamp quantities, styles and tightness torques require for mounting each unit size.   XPR2/XPC2 PowerStation Series Hardware User Guide Page 17 of 47  ...
  • Page 18: Installing An Optional Ac Power Supply

    12 or 24 Vdc input power. In either case, you can operate any XPR2/XPC2 PowerStation with AC power by using an optional PX1-PWRAC Power Supply available from Parker. Use this section only if you intend to operate the XPR2/XPC2 PowerStation using AC power.
  • Page 19: Startup

    TARTUP This chapter discusses the following topics: • PowerStation Connectors • Starting the XPR2/XPC2 PowerStation • Using the CompactFlash Card • Using the BIOS Utility The XPR2/XPC2 PowerStation is shipped with a Utilities, Drivers & Documentation CD (Part Number KA-026518-xx). This CD contains all of the dimensional drawings, CAD models and available device drivers. PowerStation Connectors All XPR2/XPC2 PowerStations have the following connectors located on the rear of the enclosure: •...
  • Page 20 Pinouts for COM1 The following Table shows the pinouts and signal information for COM1. Pin# Signal DCD, data carrier detect RXD, received data TXD, transmitted data DTR, data terminal ready Signal ground RTS, request to send CTS, clear to send Pinouts for COM2 The following table shows the pinouts and signal information for COM2 depending on the communication configuration selected:...
  • Page 21 COM2 is set to RS-485 configuration by default from the factory. To change COM2 to RS-232 or RS-422 protocol, you must change the COM2 DIP switch settings. The DIP switch for COM2 is located on the side of the XPR2/XPC2 PowerStation, as shown in the following figure: The white boxes represent the tip of the switch.
  • Page 22: Keyboard And Mouse

    We recommend that you purchase at least one additional card to serve as a backup for your primary CompactFlash card. It is also useful to own several cards to store different projects. You can purchase additional cards through Parker. Caution —...
  • Page 23: Starting The Powerstation

    Starting the PowerStation Once the XPR2/XPC2 PowerStation has been mounted, connect power to the unit. It is important that you have previously reviewed the installation guidelines and Agency requirements described in this manual. Caution — Do not apply AC power directly to the unit or damage may occur.
  • Page 24: Using Flashback To Recover Xpress Images On Xpr2 Powerstations

    Using FlashBack to Recover Xpress Images on XPR2 PowerStations On the XPR2/XPC2 Utilities, Drivers & Documentation CD (Part Number KA-026518-xx), a link is provided to Flashback Utilities that will enable you to restore or replace the Microsoft CE operating system and Xpress HMI software onto a CompactFlash card.
  • Page 25: Using Flashback To Recover Wince Images On Xpc2 Powerstations

    Using FlashBack to Recover WinCE Images on XPC2 PowerStations On the XPR2/XPC2 Utilities, Drivers & Documentation CD (Part Number KA-026518-xx), you will find Flashback Utilities that will enable you to restore or replace the Microsoft Windows CE operating system onto a CompactFlash card.
  • Page 26: Recovering Windows Xp Images On Xpc2 Powerstations

    The method of restoring the Windows operating system to a CompactFlash card involves using Acronis True Image OEM to copy the recovery image from a Parker USB flash drive to the CompactFlash card. The process begins with downloading the Acronis recovery image from the Parker website to a Parker USB flash drive and then using Acronis software to restore the image to a target CompactFlash card located within the PowerStation.
  • Page 27 7) Acronis True Image OEM recovery software will begin to load and requires approximately 3 minutes to fully boot from the USB Flash drive. Initially, the message “Starting Acronis loader…” will be displayed at the beginning of boot process. Be patient while Acronis installs and the screen flashes a couple times while the software loads.
  • Page 28 In the “Browse for Location” window, locate and select the 91-xxxxx-xx RevX.tib recovery image file that was downloaded and copied to the Parker USB drive in Step 2 above. Note that this image file will be located on the “Removable Drive”. After selecting the file, click the “OK” button.
  • Page 29 Select the Restoration Method, “Restore whole disks and partitions” and then click the “Next” button: g. Now, select the items to be restored (be sure to select all items) and then click “Next”: XPR2/XPC2 PowerStation Series Hardware User Guide Page 29 of 47  ...
  • Page 30 h. Select the target drive to be restored to, and then click “Next”: If the target drive is not blank and has any prior data on it, then the following message will appear. Click “OK”. On the “Options” screen, no Additional settings are required, click “Next”. XPR2/XPC2 PowerStation Series Hardware User Guide Page 30 of 47  ...
  • Page 31 USB drive from the system to prevent the Acronis Recovery software from executing again. 8) The removed Parker USB Flash drive can be used to restore additional XPC’s or retained for future PowerStation CompactFlash card or hard drive recoveries. Attach a USB keyboard to the remaining USB port.
  • Page 32 Install Display Driver ‐ XGA (15 inch) Driver.bat  To install the video driver: a. Using the Windows File Explorer, locate the C:\Parker\Drivers\Display Driver directory. Here, you will find the three “Install Display Driver – xxxxxx.bat” installation programs. Based on the chart above, double-click on the appropriate installation program based on the display resolution of the target XPC2.
  • Page 33: Using The Bios Utility

    Using the BIOS Utility This section discusses how to use the BIOS utility on the PowerStation. There are three instances in which you may need to use the BIOS utility program: 1. You wish to configure the serial port IRQ and base addresses. 2.
  • Page 34: Maintenance

    Calibrating the Touchscreen Calibrating the touchscreen ensures that finger touch inputs are aligned controls located on the display. The monitor’s touchscreen is calibrated before leaving Parker however, you may need to recalibrate the touchscreen in certain circumstances, such as: •...
  • Page 35 Calibrating the Touchscreen on an XPR2 PowerStation with Interact Xpress The Interact Xpress software comes with a calibration utility located in the Shell. To calibrate the touchscreen, complete the following steps: 1. From the Interact Xpress Shell main page, select the “Settings” button. The Settings page is displayed.
  • Page 36: Replacing The Compactflash

    Replacing the CompactFlash At some point, you will probably need to remove the CompactFlash card from the XPR2/XPC2 PowerStation flash socket for one reason or another. To do so, complete the following steps: 1. Turn off the XPR2/XPC2 PowerStation. Caution —...
  • Page 37: Internal Maintenance

    Internal Maintenance Before doing any internal maintenance, be sure to read and understand the procedures in this section to prevent injury to yourself and/or damage to the PowerStation. Electrostatic Discharge (ESD) Precautions The PowerStation contains internal components that are sensitive to damaging electrostatic discharges (ESD). Before you open the system, be sure to follow these simple precautions to protect the PowerStation from ESD damage.
  • Page 38 Once the PowerStation has been removed from its enclosure, it can be opened. Follow the steps below. 1. Remove the CompactFlash card from its slot by pressing the eject button on the side of the PowerStation once to extend the button, and then again to eject the card. 2.
  • Page 39: Closing The Powerstation

    Closing the PowerStation 1. Ensure that the CompactFlash card is not inserted in the motherboard and carefully replace the backshell on the PowerStation. 2. Remount the PowerStation in the enclosure; refer to Installing the PowerStation. 3. Reconnect the following cables: •...
  • Page 40: Resolving Problems

    If the problem persists, look through the other problems listed in this section to determine if additional symptoms exist that might require action. If you cannot solve the problem, or if you encounter a problem that is not documented in this section, contact your Parker equipment supplier or the Parker Product Technical Assistance contacts listed on page 4.
  • Page 41: Appendix A: Powerstation Specifications

    A: P PPENDIX OWER TATION PECIFICATIONS This appendix outlines important specifications for the XPR2/XPC2 PowerStation. It is a good idea to familiarize yourself with the specifications before operating your unit. Physical Specifications Physical specifications include the XPR2/XPC2 PowerStation’s CPU, memory specifications, display types, storage capacity, and other physical characteristics.
  • Page 42: Display Specifications

    Display Specifications Display specifications include the type of display, size, resolution, and other display properties. These specifications are shown in the following tables. XPR2/XPC206Q/V 6” Display Specifications XPR206Q XPR206V/XPC206V Property Description Description Type Active Color TFT Active Color TFT Display Size (Diagonal) 5.7"...
  • Page 43 XPR2/XPC210T 10” Display Specifications Property XPR2/XPC210T Description Type Active Color TFT Display Size (Diagonal) 10.4" Resolution VGA (640 x 480) Brightness 200 NITS Bulb Life 50,000 hours Viewing Angle: Left/Right Up/Down XPR2/XPC215T 15” Display Specifications Property XPR2/XPC215T Description Type Active Color TFT Display Size (Diagonal) 15.0"...
  • Page 44: Environmental Specifications

    Environmental Specifications Even though the XPR2/XPC2 PowerStation is built to withstand harsh environments, limit the PowerStation’s exposure to adverse conditions such as dust, oil, moisture, and corrosive vapors to minimize maintenance and repair costs. Remember that the temperature within a protective enclosure is generally higher than the external temperature. Thus, if the XPR2/XPC2 PowerStation is operating inside an enclosure at temperature levels above its rated ambient temperature, you must cool the enclosure.
  • Page 45: Electrical Specifications

    Electrical Specifications The XPR2/XPC2 PowerStation’s power supply automatically detects the input voltage level and adjusts accordingly within its range of operation. However, always use reliable sources of power, and isolate all communication cables from AC power lines to enhance noise immunity. If possible, locate the XPR2/XPC2 PowerStation away from machinery that produces intense electrical noise (arc welders, etc.).
  • Page 46: Emc Testing Specifications

    It also conforms to the requirements of Council Directive 2006/95/EC (Low Voltage Directive) when installed, operated and maintained as intended. An EC Declaration of Conformity is available and can be provided by Parker when requested. European Community Specifications...
  • Page 47: Touchscreen Chemical Resistance

    Touchscreen Chemical Resistance The touchscreen of the XPR2/XPC2 PowerStation is resistant to the chemicals listed the following table. Touchscreen Chemical Resistance Acetone Sulfuric Acid 10% Motor oil Hydrochloric Acid 10% Gasoline Toluene Acetic Acid 10% Machine oil Methylene Chloride Phosphoric Acid Salad oil Isopropyl Alcohol Sodium Hydroxide 10%...

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