Table of Contents 1 Introduction ............Using this Manual .
Page 4
Settings and Pinouts for COM2 on the XPx08/XPx10/XPx15 ... . RS-485 Directional Control on a 6” PowerStation ....RS-485 Directional Control on 8”, 10”, and 15”...
The XP PowerStation has an all-in-one PC board with Serial, Ethernet, Audio Output, and USB ports. The XP PowerStation’s PC architecture allows you to run Parker’s Interact Xpress software. Please take time to review this manual and the other documentation included with the XP PowerStation before operating the unit.
There are two types of PowerStations in this series: XPR and XPC. • The XPR comes with a Windows CE 5.0 operating system and is bundled with Parker’s Interact Xpress software. • The XPC comes with a Windows CE 5.0 or Windows XP operating system and does not include the Interact Xpress software.
Be sure to read any available release notes before installing or operating the unit. PowerStation XP Series User Guide - This document contains all the information you need to configure, install and use the PowerStation. You can download CTC-Parker product documentation from our web site at www.ctcusa.com.
World Wide Web http://ctcusa.com or http://parkermotion.com Parker recognizes that every customer and every application has different support needs, as a result Parker offers a variety of support services designed to meet these needs. Parker offers two types of customer support services: •...
Product Technical Support department at 513.248.1714, 8:00am to 5:00pm Eastern Standard time. Technical Training CTC-Parker offers training on all of our products, either at Parker in our state-of-the-art training facility, or at your site. You can contact the Training Coordinator by telephone or e-mail: •...
Chapter 1: Introduction Getting Started Getting Started Now that you have opened the PowerStation, you are ready to unpack the unit, install it in a permanent location, and develop an application for it. Follow the steps below to get started. Unpack the PowerStation and verify that you have received all of the components you ordered.
NSTALLING THE OWER TATION Once you have unpacked the PowerStation and verified that you have received all of the components you ordered, you are ready to install the PowerStation in a permanent location. This chapter covers the following topics: • Selecting a Location •...
Chapter 2: Installing the PowerStation Selecting a Location Environmental Guidelines The environment is the area where the XP PowerStation will be located. In general, you should select a place that limits the unit’s exposure to adverse conditions such as dust, oil, moisture, and corrosive vapors. Touchscreen Considerations The XP PowerStation’s touchscreen is designed to meet the NEMA 4/4X and Type 12 rating.
Page 14
Chapter 2: Installing the PowerStation Selecting a Location XP PowerStation’s have been tested for use in 50 C ambient, still air locations. This means that when installed, the ambient air surrounding the backside of the PowerStation is not expected to exceed 50 C.
Chapter 2: Installing the PowerStation Selecting a Location Enclosure Guidelines Select an enclosure that is large enough to allow free airflow in and around the unit. You should allow a minimum of 2 inches between the enclosure and the top, bottom, and sides of the XP PowerStation to allow access to the cabling and CompactFlash.
Chapter 2: Installing the PowerStation Selecting a Location Class I, Division 2 Guidelines If you purchased a Class I, Division 2-compliant PowerStation, it is suitable for use in Groups A, B, C, and D hazardous locations. You must follow these guidelines in order to maintain a safe operating environment. •...
If you plan to operate the XP PowerStation using AC power, and you purchased Parker’s optional AC Power Supply, you will need to prepare a location for the Power Supply also. Procedures for creating the cutout and preparing a location for the AC Power Supply are described below.
Chapter 2: Installing the PowerStation Installing the XP PowerStation Installing the XP PowerStation Once you have prepared the location for your PowerStation, you are ready to install the unit. To do so, you need to mount the PowerStation to your enclosure using screws and metal clamps in what is called a bracket assembly.
Page 19
Chapter 2: Installing the PowerStation Installing the XP PowerStation Figure 2-2: Sliding Mechanism for the 6” PowerStations Slide the feet of the mounting clip into the slot, then slide the clip over to properly mount the unit. Tighten each of the mounting screws against the front of the enclosure.
Chapter 2: Installing the PowerStation Installing the XP PowerStation Mounting a PowerStation With an 8” Display If you are mounting a PowerStation with a 8” display, complete the instructions below: Slide the PowerStation into the cutout from the front. Attach the 4 mounting clamps, with their screws to the back of the unit in the spaces provided.
Page 21
Chapter 2: Installing the PowerStation Installing the XP PowerStation Figure 2-5: Clamp Location on an 8” PowerStation Display Mounting Clamps Attach the power connector that you prepared in Mounting the AC Power Supply on page 2-15, to the back of the unit. XP Series PowerStation User Guide 2-10...
Chapter 2: Installing the PowerStation Installing the XP PowerStation Mounting a PowerStation With a 10” Display If you are mounting a PowerStation with a 10” display, complete the instructions below: Slide the PowerStation into the cutout from the front. Attach the 6 mounting clamps, with their screws to the back of the unit in the spaces provided.
Page 23
Chapter 2: Installing the PowerStation Installing the XP PowerStation Figure 2-8: Side View of a 10” PowerStation Mounted in an Enclosure Compress gasket Backshell by 50% Bezel Tighten each of the mounting screws against the front of the enclosure. Torque the screws until the gasket is compressed by 50%. Caution: Do not over-tighten the screw/clamp assembly or you may damage the monitor.
Chapter 2: Installing the PowerStation Installing the XP PowerStation Mounting a PowerStation With a 15” Display If you are mounting a PowerStation with a 15” display, complete the instructions below: Slide the PowerStation into the cutout from the front. Attach the 8 mounting clamps, with their screws to the back of the unit in the spaces provided.
Page 25
Chapter 2: Installing the PowerStation Installing the XP PowerStation Figure 2-11: Side View of a 15” PowerStation Mounted in an Enclosure Sliding mechanism: Insert the bracket here and slide into position Be sure the nuts are tight against the clamps after torquing Tighten each of the mounting screws against the front of the enclosure.
The XP PowerStation uses DC power. However, you can operate the PowerStation with AC power by using an optional AC Power Supply available from Parker. Use this section only if you intend to operate the XP PowerStation using AC power. If you plan to use DC power, refer to Installing the XP PowerStation on page 2-7.
Chapter 2: Installing the PowerStation Installing an Optional AC Power Supply Secure the power cable to the power supply using the supplied L- shaped metal bracket and nut. Connecting the Power Supply to the Workstation Once you have mounted the power supply, you are ready to connect it to the workstation.
TARTING OWER TATION This chapter discusses the following topics: • The PowerStation Connectors • Starting the PowerStation • Using the CompactFlash Card • Using the BIOS Utility with an XPx06 Unit • Using the BIOS Utility with an XPx8, XPx10, or XPx15 Unit The PowerStation is shipped with the XP PowerStation Documentation and Utilities CD.
Chapter 3: Starting Your PowerStation PowerStation Connectors PowerStation Connectors All XP PowerStations have the following connectors: • 2 serial ports • 2 USB ports for the keyboard and mouse • 1 Ethernet port • 1 Compact Flash connector • Power switch/power button •...
Chapter 3: Starting Your PowerStation PowerStation Connectors Settings and Pinouts for COM1 If you need to make a cable for communicating with COM1, Table 3-1 shows the pinouts and signal information for this port. Table 3-1: COM1 Pinouts Pin# Signal DCD, data carrier detect RXD, received data TXD, transmitted data...
Page 31
Chapter 3: Starting Your PowerStation PowerStation Connectors COM2 is set to the RS-485 protocol by default. To change COM2 to the RS- 232 or RS-422 protocol, you must change the COM2 DIP switch settings. The DIP switch for COM2 is located on the side of the XP PowerStation Unit, as shown in Figure 3-1.
Chapter 3: Starting Your PowerStation PowerStation Connectors Note: Be careful not to connect any wires to unused connector pins. Settings and Pinouts for COM2 on the XPx08/XPx10/XPx15 If you need to make a cable for communicating with COM2, Table 3-3 shows the pinouts and signal information for this port.
Page 33
Chapter 3: Starting Your PowerStation PowerStation Connectors Figure 3-4, displays the settings for the COM2 port. A similar diagram is located on the side of the XP PowerStation next to the DIP switch cutout. Figure 3-4: Dip Switch Settings for the XPx08/XPx10/XPx15 •...
Chapter 3: Starting Your PowerStation PowerStation Connectors Note: Be careful not to connect any wires to unused connector pins. RS-485 Directional Control on a 6” PowerStation The RS-485 transceiver circuit has an automatic directional control feature. Normally the transceiver is waiting to receive data, but it will switch to transmit mode as soon as it senses data on the SOUT pin of the UART.
Chapter 3: Starting Your PowerStation PowerStation Connectors Keyboard and Mouse Ports The XP PowerStation allows you to use a keyboard and mouse in addition to the touchscreen. The PowerStation accepts any IBM AT-compatible keyboard, including 84-key standard keyboards and 101-key enhanced keyboards.
CF card. It is also useful to own several cards to store different projects. You can purchase additional CF cards through Parker. Note: Do not remove or insert the CF card when the unit is powered on or data on the card could be corrupted.
Chapter 3: Starting Your PowerStation Starting the PowerStation Starting the PowerStation Once the XP PowerStation has been mounted, you are ready to start up the unit. This procedure is described below. Before connecting a power cord to your unit, make sure that you have read and understood Environmental Specifications on page A -4, and the Testing Specifications on page A -6, of this manual.
You should purchase at least one additional CF card to serve as a backup for your primary CF card. You can also have several cards to store different projects. You can purchase additional CF cards from Parker. The XP PowerStation supports Type 1 or Type 2 CF cards.
Chapter 3: Starting Your PowerStation Using the BIOS Utility Using the BIOS Utility This section discusses how to use the BIOS utility on the PowerStation. There are three instances in which you will need to use the BIOS utility program: You are starting your system for the first time.
Page 40
Chapter 3: Starting Your PowerStation Using the BIOS Utility • Motherboard Device Configuration Allows you to configure serial and parallel ports on an LPC card. • Miscellaneous Configuration Allows you to display a splash screen and/or a summary screen. The timeout field sets the time for how long the screen is displayed.
Chapter 3: Starting Your PowerStation Using the BIOS Utility Using the BIOS Utility with an XPx8, XPx10, or XPx15 Unit This section is for use with an XPx08, XPx10, or XPx15 PowerStation only. For information on setting up the BIOS for an XPx06 PowerStation, refer to page 3-12.
Page 42
Chapter 3: Starting Your PowerStation Using the BIOS Utility Figure 3-7The Phoenix - Award CMOS Setup Utility Main Menu The main menu allows you to access each of the other submenus in the BIOS utility. Table 3-6, briefly describes each menu option. Table 3-6: BIOS Menu Options Menu Option Description...
Chapter 3: Starting Your PowerStation Using the BIOS Utility Menu Option Description Frequency/Voltage Control Use this menu to specify your settings for frequency/voltage control. Load Fail-safe Defaults Use this menu to load the BIOS default values for the minimal/stable operational performance for your system. Load Optimized Defaults Use this menu to load the BIOS default values that are factory settings for optimal performance.
Chapter 3: Starting Your PowerStation Using the BIOS Utility Load Optimized Defaults Use this option if you want to reload the default BIOS values that are factory settings for optimal performance. Select Load Optimized Defaults from the main BIOS menu. Press Yes at the prompt to return to default settings.
AINTAINING THE OWER TATION The PowerStation has been designed to provide years of trouble-free operation even in the harshest environments. However, occasionally you need to perform routine maintenance on some of the units components. This chapter provides instructions on maintaining your PowerStation: •...
Page 46
Maintaining the Touchscreen Calibrating the Touchscreen Calibrating the touchscreen ensures that it is aligned with your display. The monitor’s touchscreen is calibrated before leaving Parker-CTC. However, you may need to recalibrate the touchscreen in certain circumstances, such • Using the XP PowerStation for the first time •...
Chapter 4: Maintaining the PowerStation Maintaining the Touchscreen Note If the touchscreen still does not appear calibrated, and the cursor moves vertically when your finger moves horizontally on the screen or vice versa, the touchscreen cable may not be connected to the motherboard properly. Call a CTC customer service representative.
Do not force the CompactFlash in the wrong way. If you need additional storage capacity for the XP PowerStation, you can purchase additional CompactFlash cards from Parker. Be sure to purchase at least one additional flash card to serve as a backup for your primary CF.
Chapter 4: Maintaining the PowerStation Performing Internal Maintenance Performing Internal Maintenance Before doing any internal maintenance, be sure to read and understand the following procedures to prevent injury to yourself and/or damage to the PowerStation. • Electrostatic Discharge (ESD) Precautions •...
Page 50
Chapter 4: Maintaining the PowerStation Performing Internal Maintenance Removing the XP PowerStation from an Enclosure To remove the PowerStation from it’s enclosure, follow the steps below. Explosion Hazard! • Do not connect or disconnect cables unless the power has been switched off, or the area is known to be safe.
Chapter 4: Maintaining the PowerStation Performing Internal Maintenance Figure 4-3: Backshell Screws Remove these screws from the back of the PowerStation. Lift the backshell off of the PowerStation to expose the board. You are now ready to perform any internal maintenance necessary. For 6”...
Chapter 4: Maintaining the PowerStation Performing Internal Maintenance Figure 4-5: Replacing the USB Ground on the 6” Backshell The USB ground is replaced on the inside of the backshell. Closing the PowerStation If you are using a 6” PowerStation, replace the USB ground on the inside of the backshell as discussed on page 4-7.
Chapter 4: Maintaining the PowerStation Performing Internal Maintenance Replacing the Fuse The XP PowerStation has a protective fuse that you can replace by opening up the back cover. An ohm meter is required to see whether the fuse is open or closed. Select the XP PowerStation you are using: If you are using...
Chapter 4: Maintaining the PowerStation Performing Internal Maintenance Replacing the Fuse on an XPx08, XPx10, or XPx15 PowerStation To replace the fuse, complete the following steps: Turn off the XP PowerStation. Disconnect the PowerStation from its power source. Remove the back cover of the unit. Locate the fuse on the board according to the picture below.
Chapter 4: Maintaining the PowerStation Optional Components Optional Components Parker has an optional component that you may want to purchase for the XP PowerStation—a model P1X-PWRAC Power Supply. AC Power Supply The XP PowerStation uses DC power to save space and limit the amount of heat generated by the unit.
Chapter 4: Maintaining the PowerStation Accessing the PowerStation Utilities Accessing the PowerStation Utilities The XP PowerStation is shipped with the XP PowerStation Documentation and Utilities CD. This CD contains all of the dimensional drawings, software, and drivers needed for the XP PowerStation. If any of the software on your system becomes lost or corrupted, you can reinstall it from this distribution disk.
Page 57
Chapter 4: Maintaining the PowerStation Accessing the PowerStation Utilities the PowerStation, Parker-CTC carries a complete line of replacement components. Component CompactFlash If you need additional storage capacity, you can purchase additional Com- (CF) card pact Flash cards from CTC. You should purchase at least one additional compact flash card to serve as a backup for your primary CF.
OWER TATION PECIFICATIONS This appendix outlines important specifications for the PowerStation. It is a good idea to familiarize yourself with the specifications before operating your unit. • Physical Specifications • Display Specifications • Environmental Specifications • Electrical Specifications • Testing Specifications •...
Appendix A : PowerStation Specifications Display Specifications Display Specifications Display specifications include the type of monitor, size, resolution, and other display properties. These specifications are shown in the following table. Table A-2: Display Specifications Property XPR00 XPx06VT XPx08VT XPx10VT XPx10ST XPx15XT Type Active...
Appendix A : PowerStation Specifications Environmental Specifications Environmental Specifications Even though the XP PowerStation is built to withstand harsh environments, limit the PowerStation’s exposure to adverse conditions such as dust, oil, moisture, and corrosive vapors to minimize maintenance and repair costs. Remember that the temperature within a protective enclosure is generally higher than the external temperature.
Page 62
Appendix A : PowerStation Specifications Electrical Specifications Electrical Specifications The XP PowerStation’s power supply automatically detects the input voltage level and adjusts accordingly. However, always use reliable sources of power, and isolate all communication cables from AC power lines to enhance noise immunity. If possible, locate the XP PowerStation away from machinery that produces intense electrical noise (arc welders, etc.).
Page 63
Appendix A : PowerStation Specifications Testing Specifications Testing Specifications The XP PowerStation conforms to the testing specifications listed below. Table A-5, shows the European community immunity and emission standards for electronic equipment: EN61000-6-2 (2001) and EN55011 (A2:2002). Table A-5: European Community Specifications Test Specification ESD immunity...
Page 64
Appendix A : PowerStation Specifications Faceplate Chemical Resistance Faceplate Chemical Resistance The touchscreen of the XP PowerStation is resistant to the chemicals listed in Table A-7. Table A-7: Chemical Resistance Chart Touchscreen Chemical Resistance Acetone Sulfuric Acid 10% Motor oil Hydrochloric Acid 10% Gasoline Toluene...
Page 65
INDEX AC Power Supply 4-11 Fuse Radiated Emissions Guidelines 2- Guidelines 2-15 replacing 4-12 AC Power Supply Location 2-15 fuse Replaceable Fuse 4-12 maintenance 4-5 Resolution A-3 Fuse, Replacing the 4-9 RS-485 Directional Control 3-7 backshell closing 4-8 BIOS 3-14, A-2 getting started 1-6 screen bracket assembly 2-7...
Need help?
Do you have a question about the PowerStation XP Series and is the answer not in the manual?
Questions and answers