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Pergola Depot Big Kahuna Timber Frame Pergola Kit Attached Assembly Instructions Manual

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Assembly Instructions
Big Kahuna Timber Frame™ Pergola Kit - Attached
Thank you for purchasing a do-it-yourself pergola kit from Pergola Depot!
Before beginning to install your new pergola, please read these instructions entirely to
familiarize yourself with the complete process. In addition to these instructions, we have a
variety of information and resources available on our website under the Resources menu,
including How to Measure for a Pergola and Installation Information.
Contact us if you have questions or need help!
Call: 1-877-563-0002
Email: info@pergoladepot.com
Visit: https://pergoladepot.com/
The Team at Pergola Depot

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Summary of Contents for Pergola Depot Big Kahuna Timber Frame Pergola Kit Attached

  • Page 1 Assembly Instructions Big Kahuna Timber Frame™ Pergola Kit - Attached Thank you for purchasing a do-it-yourself pergola kit from Pergola Depot! Before beginning to install your new pergola, please read these instructions entirely to familiarize yourself with the complete process. In addition to these instructions, we have a variety of information and resources available on our website under the Resources menu, including How to Measure for a Pergola and Installation Information.

  • Page 2: Tools And Supplies Needed

    For Pressure Treated Pine kits using post bases on concrete: 5/32" masonry drill bit, and #2 Philips bit or #2 Philips screwdriver Kit Components Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 2 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 3 PT pine kits only) – for slab or footer post mounting if purchased o Post base trim – if purchased Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 3 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 4 18” to 24” of clearance above the top of the ledger board to provide adequate room for the rafters and to drill screws into the top of the rafters). Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 4 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 5 Using 6” screws provided, temporarily screw each rafter through the predrilled holes into the beams. Screw them in just enough to hold the rafter in place. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 5 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 6 The post will be placed at the center of the 4 markings. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 6 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 7 2’ deep (depending on the depth desired for frost line etc. – see our website under Resources>Pergola Post Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 7 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 8 #2 Philips head screw bit or screwdriver until snug to the base. Repeat for each base. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 8 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 9 Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 9 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 10 Now you should have this: Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 10 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 11 1/2" lag screws provided with the kit through the ledger board and tighten with a 3/4" wrench. The ledger should now look like this: Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 11 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 12 ¼" of the lag screw tip comes through the brace. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 12 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 13 Tighten using a 9/16" socket or drill attachment. Repeat for the other post to beam side angle brace. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 13 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 14 (Note peg trimmed to be flush with the beam in picture below on the right) Repeat for each post to beam connection. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 14 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 15 Step 18 – Install the remaining rafters over the “X” marks and secure them to the • beams with 6” screws through the predrilled holes. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 15 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 16 Set the brace aside, and pre-drill holes using a 1/4” bit where the indentations are located. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 16 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 17 3” screws provided. Start on one side and make your way across to the other side screwing down the top slats to each rafter. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 17 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 18 Please let us know if you have any questions or feedback on the instructions, products, or our support process. We always appreciate receiving photos of the build and finished spaces! Congratulations and thank you for being a Pergola Depot customer! Hand made in the U.S.A! Call: 1-877-563-0002 Email: info@pergoladepot.com...