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Pergola Depot Big Kahuna Timber Frame Pergola Kit Assembly Instructions Manual

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Assembly Instructions
Big Kahuna Timber Frame™ Pergola Kit
Thank you for purchasing a do-it-yourself pergola kit from Pergola Depot!
Before beginning to install your new pergola, please read these instructions entirely to
familiarize yourself with the complete process. In addition to these instructions, we have a
variety of information and resources available on our website under the Resources menu,
including How to Measure for a Pergola and Installation Information.
Contact us if you have questions or need help!
Call: 1-877-563-0002
Email: info@pergoladepot.com
Visit: https://pergoladepot.com/
The Team at Pergola Depot

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Summary of Contents for Pergola Depot Big Kahuna Timber Frame Pergola Kit

  • Page 1 Assembly Instructions Big Kahuna Timber Frame™ Pergola Kit Thank you for purchasing a do-it-yourself pergola kit from Pergola Depot! Before beginning to install your new pergola, please read these instructions entirely to familiarize yourself with the complete process. In addition to these instructions, we have a variety of information and resources available on our website under the Resources menu, including How to Measure for a Pergola and Installation Information.

  • Page 2: Tools And Supplies Needed

    For Pressure Treated Pine kits using post bases on concrete: 5/32" masonry drill bit, and #2 Philips bit or #2 Philips screwdriver Kit Components Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 2 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 3 PT pine kits only) – for slab or footer post mounting if purchased o Post base trim – if purchased Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 3 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 4 Position the beams perpendicular to the desired placement of the rafters. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 4 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 5 Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 5 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 6 When you have the same measurement, it is perfectly square. Once square, make sure the assembly does not move. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 6 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 7 The post will be placed at the center of the 4 markings. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 7 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 8 Hammer the anchor down into the hole in the concrete until it is against the post base, but do not tighten. Repeat for each base. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 8 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 9 Use a hammer to move the rebar through the hole until there are approximately equal lengths of rebar on either side of the post. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 9 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 10 Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 10 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 11 (using 2x4’s for example) so that it does not fall. Repeat for the other beam and post assembly. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 11 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 12 Please contact us as needed to assist. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 12 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 13 Use a hammer to tap both lag bolts to leave an indentation. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 13 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 14 Tighten using a 9/16" socket or drill attachment. Repeat for the other post to beam side angle braces. This is what they should look like when installed correctly: Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 14 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 15 Repeat for each post to beam connection. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 15 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 16 Set the brace aside, and pre-drill holes using a 1/4” bit where the indentations are located. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 16 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 17 Tighten using a 9/16" socket or drill attachment. Repeat for the other post to rafter side angle braces. This is what they should look like when installed correctly: Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 17 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 18 This lubricates the screw, and they will go in a little easier. Assembly Instructions – BK Timber Frame™ Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 18 © Umidi Ventures, Inc. / Pergola Depot. All Rights Reserved.
  • Page 19 Please let us know if you have any questions or feedback on the instructions, products or our support process. We always appreciate receiving photos of the build and finished spaces! Congratulations and thank you for being a Pergola Depot customer! Hand made in the U.S.A! Call: 1-877-563-0002 Email: info@pergoladepot.com...