Airzone ZBS Installation Manual
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Airzone ZBS Installation Manual

Airzone ZBS Installation Manual

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  • Page 1 Installation Manual P d r a o b p il C u N e g a r e b m...

  • Page 3: Table Of Contents

    Wired Controllers (AZZBSBLUEZEROC / AZZBSLITEC) ............................24 Assembly ............................................24 Connection ............................................24 Wireless Controllers (AZZBSTHINKR / AZZBSLITER) .............................. 24 Assembly ............................................24 Changing batteries ........................................24 Webserver Airzone Cloud Wi-Fi dual 2.4-5G (AZX6WSC5GER) ......................... 25 Assembly ............................................25 Connection ............................................26...
  • Page 4 Configuration ..........................................26 Webserver HUB Airzone Cloud dual (AZX6WSPHUB) ............................26 Assembly ............................................27 Connection ............................................27 Configuration ..........................................28 Secondary zones settings ........................................28 Initial Setup ..............................................28 Blueface zero and Think controllers .................................... 28 Lite controllers ............................................. 32 Lite controller reset ........................................

  • Page 5: Precautions And Environmental Policy

    PRECAUTIONS AND ENVIRONMENTAL POLICY PRECAUTIONS For your security, and to protect the devices, follow these instructions: • Do not manipulate the system with wet or damp hands. • Disconnect the power supply before making any connections. • Take care not to cause a short circuit in any of the system connections. ENVIRONMENTAL POLICY Do not dispose of this equipment in the household waste.

  • Page 6: System Components

    Communication with units of integral control of the installation. • Communications with other external control systems through integration bus. Important: The Airzone system is not compatible with electric duct heaters, it may result in system malfunction and/or fire. WIRED/WIRELESS INTELLIGENT ROUND DAMPER (AZZBSDAMPERXX [C/R]) Damper with actuator Damper with actuator of 6, 8, 10, 12 or 14 inch diameter.

  • Page 7: Wired/Wireless Zone Module With Mel Communication (Azzbszmomel [C/R])

    • Identified by means of a DIP switch. Important: The Airzone system is not compatible with electric duct heaters, it may result in system malfunction and/or fire. BLUEFACE ZERO PRINCIPAL CONTROLLER (AZZBSBLUEZEROC [B/N]) Color graphic interface with capacitive screen for controlling zones in Airzone systems. Powered by zone module. Finished in steel and glass.

  • Page 8: Wireless Think Controller (Azzbsthinkr)

    WIRELESS THINK CONTROLLER (AZZBSTHINKR) Graphic interface with low-energy e-ink screen and capacitive buttons for controlling zones in Airzone systems. Wireless communications. Finished in steel and glass. Powered by battery button CR2450. Features: • Available in English, French and Spanish. •...

  • Page 9: Ω Ntc Thermistor (Azx6Sondprotect)

    These values can be altered depending on the separation distance among them. AIRZONE BUS CABLE (2X0,5+2X0,22) (AZX6CABLEBUS[XXX]) Flexible shielded twisted cable. It is used to transmit data, analogic and digital signal and also to supply Airzone elements. It is supplied in 100 or 500 meter cable reels.

  • Page 10: General Requirements

    Make all the connection with total absence of power supply. • In order to connect the components of the system, use only Airzone 4 wires cable: 2x0.22 mm2 shielded twisted wires for data communication and 2x0.5 mm2 for power supply. The connection between the control modules must be made in Bus mode.
  • Page 11 • Once the Airzone system is configured, verify that the static pressure of the duct system complies with the air distribution network conditions where is installed (check the Manufacturer’s Manual of the equipment if you need to...

  • Page 12: Introduction

    Zone and Control Modules connection with the Airzone ZBS Control board. Connect the zone modules of the system to any of the 3 Airzone connection bus terminals in the Airzone control board. Use the proper cable: shielded twisted pair 4 wired: 2x0.22 mm 2x0.5mm...
  • Page 13 SW2 DIP switch depending on the zones to control. Once configured, perform the connection with the radiant components to control per each relay output of the module. Important: The Airzone system is not compatible with electric duct heaters, it may result in system malfunction and/or fire Connection to the ducted unit (See section 'Connection' of the technical datasheet of the gateway, which can be found in the box of the AZZBSCB2MEL central unit).

  • Page 14: Assembly And Connection

    Power supply Airzone Connection Bus connectors The Airzone Connection Bus allows you to connect all the internal components that are independent from the main board to control up to 10 zones. These are the modules to be connected: Wired/Wireless intelligent round damper (AZZBSDAMPERxxx [C/R]).
  • Page 15 NON-Inverter units (when it is necessary to control the return temperature of the units). Auxiliary heat outputs The system includes auxiliary heat, connect the auxiliary heat relays of the ZBS Control board to the components to control. Control relay specs are I : from 1 A to 48 V, voltage-free dry contacts.
  • Page 16 Power supply connector This connector powers the control board and all the components connected to it. Externally powered at 110/230 Vac. It is connected through a 3-pin terminal. Use a 3x1,5 mm² (AWG 15 – 3 wired) cable. Attach the wires with the terminal screws following the color code. Secure the wires using the turret.

  • Page 17: Wired/Wireless Intelligent Round Damper (Azzbsdamperxx [C/R])

    The Intelligent round damper is connected to the Airzone Connection Bus of the control board. It has a 5-pin terminal to connect it to the Airzone Connection Bus of the main board. Use the proper cable: shielded twisted pair 4 wired: 2x0.22 mm 2x0.5mm...

  • Page 18: Airflow Regulation

    • Remote probe: This function allows you to read the room temperature even if you are not where the controller is located. Connect the probe and configure the module as main module (connected controller). The state and the set point temperature are set via controller while the probe reads the room temperature. •...

  • Page 19: Wired/Wireless Only Radiant Zone Module (Azzbszmrad [C/R])

    WIRED/WIRELESS ONLY RADIANT ZONE MODULE (AZZBSZMRAD [C/R]) N˚ Meaning Remote temperature probe connector Airzone connection bus (Only AZZBSZMRADC) Controller connection Occupancy Input Window Input Assembly This module is designed to control radiant components. It is required to have one module per radiant component of the system.

  • Page 20: Connection

    Connection The Only Radiant Zone Module is a device that is connected to the Airzone connection bus of the control board. It has a 5-pin terminal to connect it to the Airzone Connection Bus of the main board. Use the proper cable: shielded twisted pair 4 wired: 2x0.22 mm...

  • Page 21: Wired/Wireless Zone Module With Mel Communication (Azzbszmo Mel [C/R])

    The wired/wireless zone module is a device that is connected to the Airzone connection bus of the control board. It has a 5-pin terminal to connect it to the Airzone Connection Bus of the main board. Use the proper cable: shielded twisted pair 4 wired: 2x0.22 mm 2x0.5mm...

  • Page 22: Relay Radiant Heat Control Module (Azzbs5Outputs)

    RELAY RADIANT HEAT CONTROL MODULE (AZZBS5OUTPUTS) N˚ Description Radiant heat zone control relay Pump control relay Boiler control relay SW2 DIP switch Airzone connection bus Important: The Airzone system is not compatible with electric duct heaters, it may result in system malfunction and/or fire.

  • Page 23: Assembly

    Connection The Relay Radiant Heat Control Module is a device that is connected to the Airzone Connection Bus of the control board. Control relay specs: 24/48 Vac (dry contacts). To control components of a greater power, it is recommended the use of contactors in accordance with the power required.

  • Page 24: Wired Controllers (Azzbsbluezeroc / Azzbslitec)

    Place the display on the support once it is fixed. Connection Airzone controllers are connected to the zone module to be controlled. Attach the wires with the terminal screws following the color code. Important: Use the provided tool to press in the locking tabs.

  • Page 25: Webserver Airzone Cloud Wi-Fi Dual 2.4-5G (Azx6Wsc5Ger)

    Description Automation bus output Automation bus input All Airzone systems must be connected to internet to offer technical support. It is only necessary to connect one Webserver Cloud per installation (control of up to 32 systems). Assembly The Webserver is integrated into the automation bus of the Control board. It has a 5-...

  • Page 26: Connection

    Note: For a proper operation of this module, all the control boards must be addressed (see section Advanced Settings, System ID parameter). Configuration To configure it, follow the steps described in the Airzone Cloud Webserver installation manual, available at myzone.airzoneusa.com. WEBSERVER HUB AIRZONE CLOUD DUAL (AZX6WSPHUB) Nº...

  • Page 27: Assembly

    Assembly The Webserver HUB is mounted on DIN rail or on wall. It is should be placed and mounted in accordance with the current electrotechnical regulations. Note: To remove the module on DIN rail, pull the tab down to release it. Connection To connect with the first system main board, use the 5-pin terminal to connect the Webserver Cloud to the automation bus of the main board in order to provide power...

  • Page 28: Configuration

    Start the radio channel search, to do so, touch the Airzone logo displayed on the Blueface or Think controller. The controller will display the different wireless zone modules found, with the signal level of each one of them. Select the wanted module and press “Check”, the selected module will begin to “beep”...
  • Page 29 (only if it has not been previously configured by any controller) Temperature units Select the units you want to use: Celsius (˚C) or Fahrenheit (˚F). Zone ID Select the zone ID for this controller. All the zones have a corresponding control output (output for motorized components or relay radiant heat control module).
  • Page 30 Blueface zero...
  • Page 31 Think Important: In Think controllers, use to confirm and to return to the previous screen or menu.

  • Page 32: Lite Controllers

    LITE CONTROLLERS To configure a Lite controller, follow these steps: Wired Lite controller Connect the controller. Press the LED to confirm the association. The Zone ID associated to the controller is the lowest free ID available number. If the association is successful, the LED will flash green 5 times.

  • Page 33: Lite Controller Reset

    configured for the Lite controller, the error "Lite without Main ID" will be displayed on the Blueface zero controller while all Lite LEDs will show a steady white light. Configure other functionalities of the LITE controller from the advanced configuration menu of a Blueface zero controller (see section Advanced settings Zone settings...

  • Page 34: User Settings

    Lite Settings. In this parameter, you can define the base set-point temperature for the zone where the Airzone Lite controller is installed. You can also configure the wired Airzone Lite controller to act as a wireless Airzone Lite controller: after a few seconds, the status LED of the Airzone Lite controller will switch off.

  • Page 35: Think Controller

    THINK CONTROLLER User Mode Operation Mode Airflow/Fan speed Zone/ Current Room Control bar Temperature/ Relative humidity Setting parameters Current Set Point Zone demand Local ventilation Timer On/Off Home screen/ Heating or Cooling Set Point temperature Remember: Use to confirm and for going back if browsing submenus.
  • Page 36 Unoccupied. This mode aims to short periods of absence. Avoids the temperature to surpass the established limit temperature for cooling and heating mode, generating demand with a set point temperature previously established by the installer (27˚ C / 81˚ F in cooling mode and 17.5˚ C / 63˚ F in heating mode by default) for returning to the allowed values, as long as the zone is on.

  • Page 37: Advanced Settings

    (This parameter is automatically available only when the Main controller of the group is lost). Main zone. Enables to access and to modify the operation mode of the group automatically. ADVANCED SETTINGS AIRZONE BLUEFACE ZERO CONTROLLER Press and hold AIRZONE THINK CONTROLLER Press once Press and hold...

  • Page 38: Airzone Cloud

    AIRZONE CLOUD Advanced system configuration can be performed from the Airzone Cloud application (see Airtools section of the Airzone Cloud Installation Manual). The following parameters can be configured: • System parameters • Zone parameters • Production parameters • Bluetooth programming*...
  • Page 39 Temperature gap. Defines the temperature gap after which the second stage must be activated. First stage. Defines the first stage to operate: Air or Radiant. Parameter not available in Airzone Think thermostats. Parameter not available in Airzone Think and Airzone Blueface zero thermostats.

  • Page 40: Zone Settings

    Port: 47808 IP Address: DHCP • (only available in installations with Airzone ZBS 10 KOhm NTC thermistor). Supply temperature This option allows the system demand to be ignored if the supply temperature exceeds a certain limit. The selectable heating cut out temperatures are 38-46-54-62-70˚C / 100-114-129-143-158˚F.
  • Page 41 • (not available in remote zones) Reset controller . Allows you to reset the controller and returning it to the default values. Parameter not available in Airzone Think thermostats. Parameter not available in Airzone Blueface zero thermostats.

  • Page 42: Self-Diagnose

    3. Motorized component not connected to the actuator outlet 2. Module – Main control board 4. Unusual behavior of the motorized component 9. Gateway – Airzone System 5. Open-circuit temperature probe 10. BACnet Gateway – Main control board 6. Short-circuit temperature probe 11.
  • Page 43 AC unit error. Check the type of error in the AC unit controller and follow the instructions provided by the manufacturer. In the case of Airzone Lite thermostats: • If the On/Off icon blinks rapidly in purple, it means communication between the Lite controller and the zone module has been lost.
  • Page 44 AZZBSZMOxxxC Error 1: Communication error between Think controller and zone module (AZZBSDAMPERxxR / AZZBSZMRADR / AZZBSZMOxxxR) This error blocks the control of the zone. To resolve this error, refer to the steps below and their corresponding images on the next page. Controller status: Check the signal range of the controller with the module through the Information parameter (see Advanced settings, system settings section...
  • Page 45 (AZZBSDAMPERxx [C/R] / AZZBSZMRAD [C/R] / AZZBSZMOxxx [C/R]) This error blocks the control of the zone. To solve this error check: Wiring: Correctly powered. Control board status: Airzone Connection Bus LEDs are operating properly (see AZZBSCB2MEL datasheet). Wiring: Verify the polarity of the control board and controller connectors.
  • Page 46 The system detects that the damper has an abnormality and blocks the opening-closing movement. Disconnect and connect the Airzone connection bus terminal and check if the error disappears, otherwise, proceed to the replacement of the device or sent it for repair.
  • Page 47 (see Mitsubishi Gateway datasheet) Error 10: Communication error between the BACnet Integration Gateway and the system The system loses communication with the Airzone BACnet interface. Check that the gateway is properly connected to the automation bus of the Control board.
  • Page 48 Verify if the indoor unit is powered. To do this, check the controller of the AC unit is ON. Verify the AC unit operates properly by itself. To do this, disconnect the A/C unit Airzone system and operate the unit from the controller from the AC unit (if available).

  • Page 49: Lite Controllers (Azzbslite [C/R])

    The device cannot be controlled by the system. To solve this error check: Status of the module: Correctly powered (Check 12v and (-) wires). Status of the module and the control board: Airzone connection bus LEDs are operating properly (see AZZBSCB2MEL AZZBS5OUTPUTS datasheets).
  • Page 50 AZZBSDAMPERxxC / AZZBSZMRADC AZZBSZMOxxxC...
  • Page 51 Status LED blinking purple quickly: Wireless Lite Controller- Zone Module communication error (AZZBSDAMPERxxR / AZZBSZMRADR / AZZBSZMOxxxR) This incident blocks the control of the zone. To solve this incident check: Controller status: Check the signal range of the controller with the module through the Information parameter in the Blueface/Think menu from remote zones or approach the controller to the module if the controller recovers the communication, it is necessary to relocate it as it was out of range.
  • Page 52 This error blocks the control of the zone. Check that “Error 2” does not appear to all controllers. If so, verify the proper operation of the main board. To solve this error check: Wiring: Correctly powered. Control board status: Airzone Connection Bus LEDs are operating properly (see AZZBSCB2MEL datasheet).

  • Page 53: Led Status

    Wired/Wireless intelligent round damper (AZZBSDAMPERXXXC, AZZBSDAMPERXXXR) Wired / Wireless only radiant zone module (AZZBSZMRADC, AZZBSZMRADR) Wired / Wireless zone module with XXX communication (AZZBSZMOXXXC, AZZBSZMOXXXR) Relay Radiant Heat control module (AZZBS5OUTPUTS) Webserver Airzone Cloud Wi-Fi Dual 2.4-5G (AZX6WSC5GER) Webserver Hub Airzone Cloud dual (AZX6WSPHUB)

  • Page 54: Navigation Trees

    NAVIGATION TREES BLUEFACE ZERO CONTROLLER NAVIGATION TREE...

  • Page 55: Think Controller Navigation Tree

    THINK CONTROLLER NAVIGATION TREE Remember: Use to confirm and for going back if browsing submenus.
  • Page 56 Parque Tecnológico de Andalucía C/ Marie Curie, 21 – 29590 Campanillas – Málaga - España Phone: +34 900 400 445 Fax: +34 900 400 446 http://www.myzone.airzoneusa.com v203...

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