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Noztek Pelletizer User Manual

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Pelletizer
USER MANUAL

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Summary of Contents for Noztek Pelletizer

  • Page 1 Pelletizer USER MANUAL...
  • Page 2 Introduction The Noztek Pelletizer is an innovative compounder offering dual functionality, ideal for both laboratory and full production environments. Designed for efficiency and reliability, this machine comes with two cutting blades catering to distinct purposes. One blade is tailored for micro- compounding, particularly suited for research and development in the pharmaceutical industry, while the other is geared towards intensive production.

  • Page 3: Table Of Contents

    Noztek Pelletizer page overview WARRANTY • SAFETY CAUTIONS • SAFETY GUIDELINES • PRODUCT SPECIFICATION SHEET 4, 5, 6 • SET-UP INSTRUCTIONS • LAYOUT OVERVIEW 8, 9 • MACHINE OPERATION INSTRUCTIONS • AUTO MODE 11, 12, 13 • MANUAL MODE 14, 15 •...

  • Page 4: Warranty

    In the rare instance of a covered defect, we offer remedies such as repair or replacement after assessing the reported fault. Noztek have the right to reject any warranty claim if we feel the request falls outside of our limitations Filing a Claim: Need assistance? Our customer support team is ready to help.
  • Page 5 Safety Caution: Injury Risk This equipment contains moving parts. To prevent injury, keep hands, fingers, and other body parts clear during operation. Avoid wearing loose clothing or jewellery that may become entangled in moving components. Tie back long hair and secure loose items before using the equipment. Always follow safety instructions provided in the user manual.

  • Page 6: Safety Guidelines

    SAFETY GUIDELINES • Before operating, ensure you have a thorough understanding of the equipment. Carefully review the provided instruction manual for complete guidance. • Understand the proper, safe usage and limitations of the equipment. • Never use this equipment for any purpose other than its intended use. •...

  • Page 7: Product Specification Sheet

    • Serial Number: See invoice • Date of Manufacture: 2023 2. General Description: The Noztek Pelletizer is an innovative compounder offering dual functionality, ideal for both laboratory and full production environments. Designed for efficiency and reliability, this machine comes with two cutting blades catering to distinct purposes.
  • Page 8 Super Hardened Steel Cutting blades Both the cutting blade and the static cutting blade are constructed from a high- grade stainless steel, specifically selected for its durability and resilience in blade manufacturing. Through a rigorous hardening process, they are further fortified to withstand prolonged usage under demanding conditions.
  • Page 9 • See warranty sheet. 11. Compliance and Certifications: • CE 12. Technical Support and Contact Information: • info@noztek.com • https://noztek.com/contact/ • 44 (0) 203 384 6208 • Noztek Head office Unit C3 Dolphin Enterprise Centre Evershed Way Shoreham West Sussex BN43 6QB ENGLAND...

  • Page 10: Set-Up Instructions

    Set-up Instructions 1. Unpacking and Placement: Caution: Do not plug the machine into the mains or turn it on during set-up. Carefully unpack the machine and accessories. Place the machine on an even, stable surface. 2. Power Connection: Once the initial steps are completed, you can plug in the mains cable into the machine.

  • Page 11: Layout Overview

    Neglecting to do so may compromise the functionality and potentially damage the equipment. Pelletizer main layout overview: 1. Power Supply AC inlet universal 100-240 AC 50/60 HZ. 2. Touch screen interface. 3. Emergency stop button. 4. Pelletizer assembly (detail below).
  • Page 12 Pelletizer operational layout overview: 1. Filament feed inlet. 2. Roller wheels. 3. Roller wheel adjustment lever. 4. Cutting blade (interchangeable for 24 edge blade). 5. Cutting blade bolts (x3). 6. Pellet Funnel. 7. Screen handle. 8. Main block motor bolts (x4).

  • Page 13: Machine Operation Instructions

    Plug in the mains cable and switch on the illuminated MAINS POWER SWITCH located at the left side of the machine. See: Pelletizer main layout overview (1). Activating the machine will illuminate the touchscreen, readying it for operation. In the next section, the touch screen operation modes are explained.

  • Page 14: Auto Mode

    Blade type Select the blade that is installed on the pelletizer (6 or 24 edges). Keep the following information in mind regarding pellet length: - 6 Edge blade: Length-per-pellet range is from 0.3 mm minimum to a maximum of 10 mm - 24 Edge blade: Length per pellet range is from 0.3 mm minimum to...
  • Page 15 Pellet size setting Select your preferred pellet size on this screen. The machine will calculate the necessary speeds to achieve your desired result. Utilize the (+) and (-) buttons to input your desired value. Press the SET button to save your setting and proceed to the next page.
  • Page 16 To halt the process, press the red "Stop" button. Never turn off the machine to stop the pelletizing process; always press "Stop" first to prevent potential motor damage. Shutdown Procedure: When finished, switch off the machine using the MAINS POWER SWITCH. These instructions ensure safe and efficient operation of the pelletizer.

  • Page 17: Manual Mode

    Manual mode operation Mode selection On the first initial screen press the "Manual" button to go into "Manual" mode. Manual speed settings In this mode you have full manual control the cutter speed and the roller speed. - Cutter speed values are from 0 Min to 60 Max. The cutter speed controls how fast the blade rotates.
  • Page 18 To halt the process, press the red "Stop" button. Never turn off the machine to stop the pelletizing process; always press "Stop" first to prevent potential motor damage. Shutdown Procedure: When finished, switch off the machine using the MAINS POWER SWITCH. These instructions ensure safe and efficient operation of the pelletizer.

  • Page 19: Loading Filament

    Loading Filament Loading Filament steps 1. Pull and hold the roller wheel adjustment lever downwards (3). 2. Feed filament through the filament inlet opening (1). 3. Push the filament 60mm towards the static cutting blade area (10). 4. Release the roller wheel adjustment lever (3). 5.

  • Page 20: Maintenance: Blade Replacement

    Maintenance: blade replacement Important Note: Always ensure the machine is turned off and unplugged before commencing any maintenance operations. Failure to do so could result in serious damage to the machine or risk of injury. Step 1: Undo and remove the 4x bolts from the safety screen and the safety switch panel.
  • Page 21 Step 5: Remove the cutting disc completely. Step 6: While the cutting disc is off, clean the area from any dust and debris using a soft brush. Step 7: Insert a new cutting disc and use the same wiggling motion to get the new blade in place.
  • Page 22 Maintenance: static blade adjustment or replacement Important Note: Always ensure the machine is turned off and unplugged before commencing any maintenance operations. Failure to do so could result in serious damage to the machine or risk of injury. The static blade comes pre-calibrated and should not be adjusted unless: - You are replacing the main cutting blade and while installing it, you feel it catching on the static blade (As shown in Step 7 and Step 8 of the blade replacement maintenance page.)

  • Page 23: Maintenance: Static Blade

    Overview: Static blade bolts and washers (x2). Static blade. Cutting blade. Cutting blade bolts (x3).

  • Page 24: Maintenance: Cleaning

    Avoid using any liquid cleaning agents to clean the inside of the assembly. How to clean: To clean the inside of the (1) Pelletizer blade assembly, you must remove the protection screen. Please follow step 1 and step 2 of the blade replacement maintenance page.

  • Page 25: Contact

    CONTACT NOZTEK For more in-depth troubleshooting assistance, we encourage you to explore our FAQ help section on our website at www.noztek.com. In the event that your specific query is not addressed within this resource, please do not hesitate to reach out to our dedicated Noztek expert team for direct support and guidance.

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