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Honda Electronics DYNASHOCK WDX-600-II Instruction Manual

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Ultrasonic Cleaner
DYNASHOCK
Series
○
R
WDX-600-II
－ Instruction Manual －
 Please carefully read this instruction manual before using this product.
Please use the product correctly.
 Please keep this document where it can be easily accessed.

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Summary of Contents for Honda Electronics DYNASHOCK WDX-600-II

  • Page 1 Ultrasonic Cleaner DYNASHOCK Series ○ WDX-600-II － Instruction Manual －  Please carefully read this instruction manual before using this product. Please use the product correctly.  Please keep this document where it can be easily accessed.

  • Page 2: Table Of Contents

    Foreword Thank you purchasing our ultrasonic cleaner, DYNASHOCK Series. This cleaner effectively removes dirt from various objects (e.g., metal components) by applying vibration to water or a solution. This document describes how to use this device correctly and also lists important safety instructions to prevent injury, device malfunction, damage (e.g.

  • Page 3: Before Starting Use Of This Device

    １． Before Starting Use of this Device 1-1． For Safety 1-1-1. Safety Signs The following signs describe safety hazards and damages according to the safety level. Incorrect use of the device may result in a critical accident and you may be killed or severely injured. Incorrect use of the device may result in being killed or severely injured.

  • Page 4: Safety Instructions

    Safety Instructions 2． HIGH VOLTAGE Do not disassemble, repair or alter the device. Doing so may result in electrocution, injury or cause a fire. Do not disassembly Do not insert fingers, metal objects (e.g., pins, tools) or foreign objects in the fan's suction opening or vent.
  • Page 5 Use rated power voltage of ±10%. Using irregular power voltage may result in a malfunction or fire. The transducer cable and power cable have high-voltage/high-current electricity. Make sure to firmly connect the plugs to their respective connectors. Not doing so may result in electrocution or fire. The transducer in the transducer unit (vibrating plate) has high-frequency high-voltage, and high-frequency high-current.
  • Page 6 Use the generator in an environment where the ambient temperature is 5 - 40°C. The ambient temperature near the generator may become higher than the specified temperature especially in an indoor environment. Using the generator in inappropriate environment shortens the generator life and causes it to malfunction.
  • Page 7 －Other Cautions－ [Transducer cable / Power cable] ● To connect the transducer or power cables, first turn off the primary power source. ● Place the connectors for the transducer and power cable in a dry location. ● Do not connect the power cable to an extension cable. Directly connect the power cable to the power outlet.
  • Page 8 [Transducer unit] ● The transducer unit (vibration plate type) has a vibration element and wiring parts that are not waterproof. Install the transducer unit where it is not subject to water. ● The transducer may be electrically-charged with high-voltage. When you install or maintain the transducer unit, make sure to discharge the electricity by shorting the positive/negative terminals of the transducer before installing or maintaining the transducer unit.

  • Page 9: Overview

    3. Overview The following is a description of the device. Major functions and features Operation ■ DYNASHOCK MODULATION(DM) method DM (DYNASHOCK MODULATION) method enables one transducer to simultaneously oscillate two frequencies. You can arbitrary control the ultrasonic power ratio of these frequencies by setting the DM modulation level.

  • Page 10: Package

    4. Package The product (DYNASHOCK Series) consists of a generator and a transducer unit. The transducer unit may be a immersible type, vibration plate type, tank type or tank with heater type. The product package consist of a standard generator set and a transducer unit set of the selected type.

  • Page 11: Components

    5. Components 5-1. Generator - Front panel Name Function You can start/stop generating ultrasonic waves. Pressing this switch once starts generating the ultrasonic waves. START/STOP The lamp turns on while the ultrasonic waves are generated. ① switch This switch is enabled if the REMOTE CONTROL function is disabled (The [REMOTE SET] switch at the rear of the generator is turned OFF).
  • Page 12 5-2. Generator - Rear panel Name Function The POWER switch turns the primary power ON/OFF for the POWER switch generator. This switch has a function to shut down the power when ① overcurrent occurs. The power cable (provided) is connected to this connector to supply AC POWER INPUT the power voltage to the generator.

  • Page 13: Generator - Rear Panel

    6. Installation and Connection 6-1. Installing the Generator and Connecting the Power Cable 1. Install the generator on a sturdy platform that is level and vibration free. Install the generator in a location that is not subject to water and the humidity is low. Environmental Requirements when Installing the Generator ...

  • Page 14: Installing The Transducer Unit

    6-2. Installing the Transducer unit ■ Task before installing the transducer unit The transducer may be charged with high-voltage. Before you install the transducer unit, temporarily short the plus terminal and the minus terminal of the transducer and discharge the electrical current. [Installing the immersible type transducer unit] Installation example 1.
  • Page 15 [Installing the vibration plate type transducer unit] Installation example 1. Provide a cleaning tank that has sufficient strength and size for the weight and size of the vibration plate type transducer unit. Be careful to handle and install the vibration plate so as not to warp it. The surface bonded to the transducer may degrade.

  • Page 16: Connecting The Transducer Cable

    6-3. Connecting the Transducer cable ■ Connecting the transducer cable and the wire lead of the transducer unit For safety, shut down the power supply to the generator before connecting the cable. The following describes the connection polarity of the transducer cable. Transducer cable (provided) Connected to: Red wire (Terminal No.

  • Page 17: Operation

    7. Operation This chapter describes the basic operation method, assuming that the device has been installed and connected as described in earlier chapters. 7-1. Preparation ① Pour the cleaning solution into the cleaning tank.  Use with a solution depth that is at least 100 mm above the transducer radiating surface.

  • Page 18: Basic Operation Method - Generator

    7-2. Basic Operation Method - Generator ① Turn ON the POWER switch at the rear of the generator. The initial screen (front panel) will be displayed for a few seconds. ② Press the START/STOP switch to start the cleaning operation. ③...

  • Page 19: I/O Function

    8. I/O Function This chapter describes the I/O function to remotely control the ultrasonic wave output (ON/OFF) or to use the alarm output function to monitor the device. 8-1. Remote Control function ① Connect the remote control signal wire to the REM and COM terminals on the I/O terminal block at the rear of the generator.

  • Page 20: Tank Type With Heater

    9. Tank type with Heater This chapter describes how to handle the cleaning tank with a heater and lists specific cautions. (1) Connect the heater power cable (3-cores). Connect the GREEN line to the GROUND. Connect the other 2 lines to single-phase AC 200V.
  • Page 21 The tank with the heater is very hot. Do not touch the tank or put your hands into the cleaning solution. Doing so may result in burns.  Do not open the front door of the Temperature Controller and do not change the setting of the internal switches.

  • Page 22: Troubleshooting

    10. Troubleshooting This chapter describes the troubleshooting methods for the errors and malfunctions. 10-1. Alarm display function The device has a function that detects and displays the alarms and automatically stops emitting ultrasonic waves. If an alarm occurs, check the error message displayed and troubleshoot according to the [Troubleshooting] column in the table below.
  • Page 23 Error message Alarm type Cause Troubleshooting displayed A transducer unit with a Replace the transducer unit different ID from the ID on with the same ID as the ID on the generator ID label. the generator ID label. See Note. Overpower Overpower Replace the transducer unit...

  • Page 24: Troubleshooting For Other Errors

    10-2. Troubleshooting for other errors Symptom Cause Troubleshooting POWER switch at the rear of Turn ON the POWER switch at the the generator is turned OFF. rear of the generator. The generator does not emit See "6-1 Installing the Generator any ultrasonic waves.

  • Page 25: Specifications

    11. Specifications ■ Generator Model WDX-600-II AC200V - 240V±10% / Single-phase 50/60Hz Power input 1.45kVA Rated output power 600W Output adjustment range 0 - 100% Nominal oscillation 40kHz, 120kHz frequency Power ratio modulation type Oscillation method Two frequency simultaneous oscillation method (DM method) DM modulation: 0 - 100% Oscillation function...
  • Page 26 ■ Transducer unit Immersible type transducer unit - Standard specifications Model N06-DX2 Allowable input voltage 600W Nominal resonant 40kHz、120kHz frequency Transducer Bolt clamped Langevin type transducer Liquid temperature 5ºC - 80ºC Stainless steel SUS304 Vibration plate material (Custom order: Compatible with SUS316) Vibration emitting Hard chromium plating surface process...
  • Page 27 Vibration plate type transducer unit - Standard specifications Model F06-DX2 Allowable input 600W voltage Nominal resonant 40kHz, 120kHz frequency Transducer Bolt clamped Langevin type transducer Liquid temperature 5ºC - 100ºC Vibration plate Stainless steel SUS304 material (Custom order: Compatible with SUS316) Vibration emitting Hard chromium plating surface process...
  • Page 28 Tank type Model S06-DX2 Allowable input voltage 600W Nominal resonant 40kHz, 120kHz frequency Transducer Bolt clamped Langevin type transducer Liquid temperature 5ºC - 100ºC Stainless steel SUS304 Tank material (Custom order: Compatible with SUS316) Inner tank 366×246×248 Dimensions [mm] (23L) (W×D×H) External dimensions 422×302×405...
  • Page 29 Tank type with heater Model SH06-DX2 Allowable input 600W voltage Nominal resonant 40kHz、120kHz frequency Transducer Bolt clamped Langevin type transducer Liquid temperature 5ºC - 100ºC Stainless steel SUS304 Tank material (Custom order: Compatible with SUS316) Inner tank 370×250×250 Dimensions [mm] (23L) (W×D×H) External dimensions...
  • Page 30 After sales service  When the after service such as the repair is required, please contact the dealer with the detailed information about the malfunction. Do Not Duplicate WDX-600- II Industrial Equipment Division 20 Oyamazuka, Oiwa-cho, Toyohashi, Aichi 441-3193, Japan TEL : +81-532-41-2774 FAX : +81-532-41-2923 URL: https://www.honda-el.co.jp/en/...

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