Table of Contents
Related Manuals for Honda Electronics W-357-1MPG
Summary of Contents for Honda Electronics W-357-1MPG
- Page 1 Ultrasonic Cleaner Pulse Jet W-357-1MPG Instruction Manual Please carefully read this instruction manual before using this product. Please use the product correctly. Please keep this document where it can be easily accessed. ...
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Page 2: Table Of Contents
12. Nozzle - Outline View ·························································· 31 13. Cable (provided) - Outline View ············································· 32 14. Generator - Connection Diagram ··········································· 33 15. Product Specifications ························································· 34 16. Precautions in Using the Device ············································ 37 Appendix 1: Alarm code list （W-357-1MPG） ····························· 38... -
Page 3: Safety Precautions
1. Safety Precautions 1. Safety Precautions The following signs describe safety hazards and damages according to the safety level. Incorrect use of the device may result in a critical accident and you may be killed or severely injured. Incorrect use of the device may result in being killed or severely injured. -
Page 4: Safety Instructions
2. Safety Instructions This device has been carefully manufactured to ensure safe use. However, if you don't follow the safety instructions described in this document, you may be injured or the device may be damaged. Before you start using this device, please read this document carefully and learn how to operate the device safely and correctly. - Page 5 2. Safety Instructions 2-2. Basic Safety Instructions Please carefully read and follow the safety instructions described in this section. If you ignore these safety instructions, an accident may occur that may kill or injure you. Connect the device to a power source by using a grounded outlet, or connect the ground cable to the ground terminal.
- Page 6 2. Safety Instructions Please carefully read and follow the safety instructions described in this section. If you ignore these safety instructions, you may be killed or severely injured. Do not touch the cleaning solution emitted from the nozzle tip while cleaning.
- Page 7 2. Safety Instructions 2-3. Safety Precautions Precautions when installing the device ＊ Make sure to unplug the power cable when you connect a cable (e.g., power cable, output cable, optional cable). ＊ Do not install the device where you cannot operate the power switch or connect/disconnect the power plug.
- Page 8 2. Safety Instructions Safety precautions when operating the device ＊ Do not touch the power cable or power outlet with wet hands. ＊ Do not connect/disconnect the output connector with wet hands. Do not touch the nozzle accidentally. ＊ If an alarm is output, and if you need to touch the device (e.g., cables, nozzle), except the operation panel, turn the power of the generator off first and then disconnect the power cable.
- Page 9 2. Safety Instructions Safety in maintenance ＊ Do not open the cover of the device. ＊ Only qualified maintenance personnel should maintain the device. ＊ If the generator gets wet, turn the primary power off immediately and then turn off the power switch. Contact your dealer for further instructions.
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Page 10: Components
⑧ Screw for connecting ⑤ ALARM/4-20mA cable shield *”Generator” in this document means a box that includes the LCDs and switches. ”Device” in this document means the whole device (W-357-1MPG) including the generator, the nozzle, and the cables. －8－... -
Page 11: Functions And Features
4. Functions and Features 4. Functions and Features ① The device (W-357-1MPG) is a water flow ultrasonic cleaning unit. It uses 1MHz ultrasonic waves; the maximum output is 40W. The device consists of the generator and the nozzle with an internal ultrasonic transducer, which are connected by the cable. -
Page 12: Device Installation And Cable Connection
5. Device Installation and Cable Connection 5. Device Installation and Cable Connection 5-1. Caution ① When you connect the nozzle, output cable and optional cables, first disconnect the power plug. ② Do not install the device where the generator vent is blocked or where you cannot operate the power switch or connect/disconnect the power plug. - Page 13 5. Device Installation and Cable Connection 5-4. Connecting the SENSOR Connector ① Connect the 3-pin connector (provided) to which the control cable is connected to the SENSOR connector (generator (rear-side)). Connect the RED line and WHITE line of the control cable (connected to SENSOR connector) to OUTPUT of the flow switch.
- Page 14 WHITE line → REMOTE driving circuit (COM) Pin 3 SHIELD line → SHIELD Pin 4 Reserved BLACK line → Reserved ④ Connection - Example W-357-1MPG Circuit (User) Generator Filter circuit DC 12V/18mA or more DC 12V 18mA 以上 Oscillation Reserved Shield －12－...
- Page 15 Relay's common BLACK line → User's circuit (Common) Pin 3 terminal * Design the control circuit based on the conditions described in ② and ③. ④ Connection - Example W-357-1MPG Circuit (User) Generator MAX DC 24V 0.5A TLP521 - 1 When...
- Page 16 … … … … … SHIELD (GND) SHIELD (GND) * Two D-sub9 pins are internally connected in parallel. 5-9. Connection to External Equipment (e.g., PC) - Example W-357-1MPG W-357-1MPD User's communication circuit 貴社通信回路 Generator 発振器 RS-422A + TXD + RXD RS-422A －...
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Page 17: Installing The Device - Cautions
6. Installing the Device - Cautions 6. Installing the Device - Cautions Caution - No Operation without water flow ・ Water flow must be 0.9 L/min. (minimum) * If you use the device with a water flow that is less than the minimum water flow, the water flow may not be provided onto the wetted surface of the transducer, or internal bubbles may not dissipate, causing no water oscillating. - Page 18 If you use the device in this state, the element may deteriorate or become damaged and cleaning inconsistencies may occur. Installation Diagram W-357-1MPG Nozzle Distance to the object to be cleaned from the nozzle tip: 5〜25mm Object to be cleaned －16－...
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Page 19: Operation
7. Operation 7. Operation 7-1. Caution ① The customer should provide a water flow switch that turns "ON" (CLOSE) the device when the water flow is 0.9 L/min. or more. (Contact capacity: 12V/18mA or more) ② Connect the control cable to the SENSOR connector and connect the RED/WHITE lines of the control cable to the contact of the water flow switch. - Page 20 "INT" or "422". (See the next page.) 7. Operation 7-3. Setting ① You can change the mode in the MENU screen. When you press the MENU key, the MENU screen appears. (You cannot change the mode while the generator is running.) When you press the ESC key in the MENU screen, the previous screen appears.
- Page 21 7. Operation ④ Selecting RS-422A The Machine Address (ID) of RS-422A is displayed at the bottom of the screen. ⑤ INIT mode - Changing the output power When you press the keys, the digit position ("Wset" number - Underlined) changes. When you press the keys, the numeral (underlined) is incremented or decremented.
- Page 22 7. Operation 7-4. Oscillation ① Oscillation REMOTE ON or SENSOR ON starts emitting ultrasonic waves. REMOTE OFF stops emitting ultrasonic waves. The box shows the measurement values. From top left: High-frequency voltage, High-frequency current, High-frequency power Lower line: Transducer impedance, Frequency, Heat sink temperature The measured power is shown by the bar graph.
- Page 23 * Alarm codes are listed in Appendix 1. 7. Operation The generator, transducer and output cable have high voltage. Do not open the cover of the device. When you touch the device (e.g., connecting the cables), make sure to disconnect the power cable from the power source. If you don't disconnect the power cable, you may be killed or severely injured.
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Page 24: Effective Ultrasonic Cleaning - Hints
8. Effective Ultrasonic Cleaning - Hints 8. Effective Ultrasonic Cleaning - Hints ① Place the nozzle tip at a 5mm - 25mm location from the object to be cleaned. If it is placed further than 25mm, the ultrasonic effect decreases. ②... -
Page 25: Menu Operation
9. MENU Operation 9. MENU Operation 9-1. Keys ･･････････ Select MENU ･･････････ Enter ESC ･･････････Cancel, or Go to the Previous screen 9-2. CONTROL MODE You can select the mode to set the output power. INT (Key entry) RS-422（RS-422A） 9-3. RS - 422 ADDRESS You can set the Machine Address (ID) when RS-422A is used. - Page 26 9. MENU Operation 9-4. RESERVE1 This is a parameter for function extension. It is set as "0" in the standard specification. 9-5. CONTRAST You can change the contrast level of the LCD display panel. 9-6. DISPLAY DATA ① Osc: Cumulative time (Hour:Minute:Second) that the generator outputs the ultrasonic waves (This cannot be cleared to "0".) ②...
- Page 27 9. MENU Operation ② Checking the cleaning solution Select "CALIBRATION" in the MENU screen. Press the MENU key. The following screen appears. Verify that the cleaning solution flows 0.9 L/min or more. If there are no problems, press the MENU key. To cancel the operation and return to the previous screen, press the ESC key.
- Page 28 9. MENU Operation ⑤ Displaying the impedance characteristics Simple impedance characteristics are displayed. The X-axis shows the frequency. The Y-axis shows the impedance. If the state is normal, you can see the turning point and the peak. Press the ESC key to go to next. ⑥...
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Page 29: Rs-422A
10. RS-422A 10. RS-422A 10-1. RS-422A Specification Electrical characteristics EIA RS-422 compliant Communication method Half-duplex Synchronization scheme Asynchronous Transmission rate 9600 bps Start bit 1 bit Data length 7 bit Parity Even parity Stop bit 1 bit Delimiter Character code ASCII code Machine address (ID) 0 - E... - Page 30 10. RS-422A 10-2. Communication Commands and Responses Communication Send Response command Output power “I[ID],W[Power: 3 digits]W, [BCCH], “I[ID], W[Power: 3 digits]W, [BCCH], [BCCL], setting [BCCL], [CR]” [CR]” W command * Power: Set in the range [000～040] Only 422 mode is valid. Read status “I[ID], STA, [BCCH], [BCCL], [CR]”...
- Page 31 10. RS-422A 10-3. Error response If an error occurs after [CR], an error response is returned. Example) “[ID],COMERR,[BCCH],[BCCL],[CR]” ・ If the set value is out of scope, NUMERR is returned. (Only W and A commands (Output setting command) Error response Error command Priority in error Description...
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Page 32: Generator - Outline View
11. Generator - Outline View 11. Generator - Outline View －30－... -
Page 33: Nozzle - Outline View
12. Nozzle - Outline View 12. Nozzle - Outline View Output cable 出力ケーブル Output connector Shielding: PVC 出力コネクタ 出力コネクタ 外皮材質：ＰＶＣ Model plate 機番プレート Length: 5.0±0.1m 長さ：５．０ｍ Ferrite core フェライトコア Model: 30-6ME2-C 型式：３０－６ＭＥ２－Ｃ Manufacture: Flowell メーカ：（株）フロウエル Tube: 6Ø (Outer diameter) 適合チューブ：外径φ６ －31－... -
Page 34: Cable (Provided) - Outline View
13. Cable (provided) - Outline View 13. Cable (provided) - Outline View －32－... -
Page 35: Generator - Connection Diagram
14. Generator - Connection Diagram 14. Generator - Connection Diagram Flow switch Contact capacity 12VDC,18mA or more < S E N S O R > c a b l e Relay R E D Contact capacity W HI TE 12VDC,18mA or more SHI ELD <... -
Page 36: Product Specifications
15. Product Specifications 15. Product Specifications ● Generator Model W-357-1MPG Oscillation method Transducer phase synchronization oscillation method Oscillation frequency 1MHz (Nominal) Output range 0〜40W Output adjustment Constant power control Set by key entry or RS-422A. Power Nominal voltage - Single phase 100V - 240V AC... - Page 37 15. Product Specifications (4) RS-422A Connector: Dsub-9pin(M) - 2 units: Parallel connection 9600bps, 7bit, Stop1bit, Even parity, BCC Machine Address (ID): 0 - E (Set in MENU screen) Output power setting, Status read (5) LCD MENU setting Control Mode setting RS-422A - Machine number setting LCD contrast setting MENU display...
- Page 38 15. Product Specifications ● Nozzle Maximum input Material Main unit (except nozzle tip) PCTFE Nozzle tip PTFE Cap cone PVDF Transducer Vibrating plate Special ceramics Packing Perfluro (Wetted part) PCTFE, PTFE, Special ceramics, Perfluro Water flow (Flow rate ejected from 0.9 (L / m i n ) or more （Straight type joint is used - Same) the nozzle tip / Liquid temperature:...
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Page 39: Precautions In Using The Device
The following describes the precautions to use with this product. (1) Combination You can calibrate the Generator (W-357-1MPG - standard specification) and the nozzle. You may not calibrate a product that is custom made (special specification). Contact your dealer if needed. Calibrating a custom-made product (special specification) may cause a malfunction or accident. -
Page 40: Appendix 1: Alarm Code List （W-357-1Mpg
Appendix 1: Alarm code list （W-357-1MPG） No Alarm Description 10 Backup data error Abnormal backup data 20 Low frequency The frequency is lower than the lower limit when the frequency is automatically set. 21 High frequency The frequency is higher than the upper limit when the frequency is automatically set. - Page 41 ・ "Alarm No. 99" (Overcurrent detected) completely terminates the oscillation to protect the generator. You cannot cancel this alarm by turning OFF/ON the REMOTE signal. If "Alarm No.99" occurs, turn OFF/ON the generator power to cancel the alarm. ・ If the alarm is not cancelled even after cancelling the alarm multiple times, the device may have failed.
- Page 42 When the after service such as the repair is required, please contact the seller of product with the detailed information about the malfunction. Do Not Duplicate W-357-1MPG Industrial Equipment Division 20 Oyamazuka, Oiwa-cho, Toyohashi, Aichi 441-3193, Japan TEL : +81-532-41-2774 FAX : +81-532-41-2923 URL: http://www.honda-el.net/...
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