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Honda Electronics W-357BM-1200 Instruction Manual

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Ultrasonic Cleaner
W-357BM-1200
－ Instruction manual －
Industrial Equipment Division

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Summary of Contents for Honda Electronics W-357BM-1200

  • Page 1 Ultrasonic Cleaner W-357BM-1200 － Instruction manual － Industrial Equipment Division...

  • Page 2: Table Of Contents

    Ultrasonic Cleaner W-357BM-1200 Table of Contents Introduction ..............................3 About This Product ............................3 Usage guide ..............................4 Before Use ..............................5 Ensuring Safe Operation .......................... 5 Classification of Safety Signal Words ......................5 Pictograms Used in This Manual and on This Product ..................5 Safety Information ............................
  • Page 3 Ultrasonic Cleaner W-357BM-1200 Preparation ..............................34 Operating Procedures ........................... 34 Error Detection Output Function ......................35 Preparation ..............................35 Operating Procedures ........................... 35 Oscillation Detection Output Function ....................36 Preparation ..............................36 Operating Procedures ........................... 36 Power-on Detection Output Function ..................... 37 Preparation ..............................

  • Page 4: Introduction

    Ultrasonic Cleaner W-357BM-1200 1 Introduction Thank you for purchasing this W-357BM-1200 Ultrasonic Cleaner by Honda Electronics. This manual contains important safety information for usage and also the standard specifications and procedures for installation and operation. Be sure to read this manual thoroughly prior to use to ensure that the product is used properly. Also, keep this manual in a safe place for future reference.

  • Page 5: Usage Guide

    Ultrasonic Cleaner W-357BM-1200 Sensor input function This detects errors from external sensors (water level sensor, workpiece loaded/unloaded detection sensor, etc) for performing an abnormal stop of the oscillator. 4 to 20 mA output function Current from 4 to 20 mA can be output based on the output power.

  • Page 6: Before Use

    Ultrasonic Cleaner W-357BM-1200 2 Before Use To ensure safety, before using this product, be sure to read all provided information, and follow the instructions when operating. 2.1 Ensuring Safe Operation Classification of Safety Signal Words In this manual, important safety information is described by classifying the information based on the expected severity of the hazard as shown below.

  • Page 7: Safety Information

    Ultrasonic Cleaner W-357BM-1200 2.2 Safety Information This section contains important information for preventing dangers to people, device breakdowns, and fires and other damage. Be sure to carefully read this information, and follow it when using this device. This device contains high-voltage components Never attempt to disassemble, modify, or repair this device.
  • Page 8 Ultrasonic Cleaner W-357BM-1200 Use at a supply voltage that is within ±10% of the rated voltage. Usage at supply voltages outside the rating could result in breakdown or a fire. Electricity at a high voltage and high current flows through the transducer cable and power cable, and so be sure that the connector connections are properly fitted without any looseness.
  • Page 9 Ultrasonic Cleaner W-357BM-1200 Use the oscillator within the operating temperature range of 5°C to 40°C. Also, even if the indoor temperature environment is within the rated temperature range of 5°C to 40°C, this temperature could be exceeded in the area around the...
  • Page 10 Ultrasonic Cleaner W-357BM-1200 Do not use cleaning solutions having strong acidity (pH 6 or less) or strong alkalinity (pH 10 or higher) with this device. Also, do not use organic solvents or flammable cleaning solutions. To use these types of cleaning solutions, insert the acidic or alkaline solution in a...

  • Page 11: Other Safety Information

    Ultrasonic Cleaner W-357BM-1200 Other Safety Information Safety Information on Installation and Use of Transducer Cable and Power Cable  Before connecting the transducer cable, power cable, and other cables, be sure that the power supply has been turned off. ...

  • Page 12: Safety Information On Installation And Use Of Transducer Unit

    Ultrasonic Cleaner W-357BM-1200  Do not install by stacking three or more oscillators on top of each other.  This device has indoor specifications, and so be sure to always use it indoors.  If not using for an extended period of time, disconnect the primary-side power supply.
  • Page 13 Ultrasonic Cleaner W-357BM-1200  When storing this device, store it in a location that is not exposed to direct sunlight and that has a temperature range from -15°C to 60°C, humidity range from 10% to 85%, and no condensation. ...

  • Page 14: Names Of Parts And Their Functions

    Ultrasonic Cleaner W-357BM-1200 3 Names of Parts and Their Functions 3.1 Check of Packaged Items In this product series, an oscillator and transducer unit are combined to form a single set. The following two types of combinations with the transducer unit are available, and the type of transducer unit set selected by the customer is provided in the package.

  • Page 15: Items Sold Separately

    Ultrasonic Cleaner W-357BM-1200 Items Sold Separately Depending on the customer's order, the following items that are sold separately may be included. Check the details of your order to confirm that any items sold separately are included. Product name Optional parts...

  • Page 16: Names Of Parts

    Ultrasonic Cleaner W-357BM-1200 3.2 Names of Parts Front View (3) SELECT keys (4) MENU key (2) Display (1) Power switch (5) ESC key (8) Outlet port (7) OP. lamp (Right and left side panels) (6) AL. lamp Name Description Power switch (MAIN) This is the main power switch for turning on and off the power for the oscillator.

  • Page 17: Rear View

    Ultrasonic Cleaner W-357BM-1200 Rear View (3) CH2 Transducer output connector (2) CH1 Transducer output connector (4) I/O terminals (6) Equipment nameplate (5) Fan intake port (5) Fan intake port (1) Power input connector Name Description Power input connector This connector supplies the power voltage when the supplied power cable is connected.
  • Page 18 Ultrasonic Cleaner W-357BM-1200 Name Description (5) [AL] This sends notification of device alarms and errors to a remote location. - Abnormal stop or power off: Open between terminals - Normal: Short-circuit between terminals (6) [OSC] This sends notification of the ultrasonic oscillation state to a remote location.

  • Page 19: Installation And Connections

    Ultrasonic Cleaner W-357BM-1200 4 Installation and Connections This section describes the procedures for installation and connections for this device. 4.1 Installing the Oscillator The oscillator is installed on a stable, flat location with sufficient strength that is not subjected to vibrations, and is not damp or exposed to water droplets.

  • Page 20: Connecting The Power Cable

    Ultrasonic Cleaner W-357BM-1200 4.2 Connecting the Power Cable Preparation Connect the power cable to the power supply prepared beforehand by the customer. Refer to the figure below. Distribution board Single phase 200 V to 240V AC Primary-side power supply breaker OFF...

  • Page 21: Installing The Transducer Unit

    Ultrasonic Cleaner W-357BM-1200 4.3 Installing the Transducer Unit Mounting Procedure Example (Vibration Plate Type Transducer Unit) Obtain a cleaning tank that has sufficient strength to support the weight of the vibration plate and that has a shape that matches the dimensions of the vibration plate.

  • Page 22: Connecting The Transducer Cable

    Ultrasonic Cleaner W-357BM-1200 4.4 Connecting the Transducer Cable Connecting the Transducer Cable to the Oscillator Insert the plug of the transducer cable into the transducer output connector on the oscillator rear panel. Important Before connecting the transducer unit to the oscillator, be sure to check that the machine number affixed to the oscillator rear panel matches the machine number of the transducer unit.

  • Page 23: Operating Procedures

    Ultrasonic Cleaner W-357BM-1200 5 Operating Procedures This section describes the basic operating procedures for this device. Before using this device, check that the installation and connections were completed. 5.1 Preparation Fill the cleaning tank with cleaning solution.  Use with a solution depth that is at least 100 mm above the transducer radiating surface.

  • Page 24: Safety Information On Use Of Inner Tank

    Ultrasonic Cleaner W-357BM-1200 Safety Information on Use of Inner Tank * When adding chemicals to the cleaning solution or performing precision washing of items that are averse to metal ions such as semiconductor wafers, use an inner tank made of materials such as quartz glass to maintain the required washing quality.

  • Page 25: Safety Information For Use Of Overflow Mechanism

    Ultrasonic Cleaner W-357BM-1200 Safety Information for Use of Overflow Mechanism To ensure high-quality cleaning, the solution must be controlled to a preset temperature. For tank type transducer units, the water supply hose is connected to the water supply/drain outlet, and the water drain hose is connected to the overflow water drain outlet so that cleaning solution is continuously circulated for using an overflow mechanism that maintains a constant solution temperature.

  • Page 26: Basic Operations For Oscillator

    Ultrasonic Cleaner W-357BM-1200 5.2 Basic Operations for Oscillator 5.2.1 Introduction Check that the supply voltage is 200 to 240 V and that the power cable is firmly connected to the power input connector. Check that the transducer cable is inserted into the transducer output connector on the oscillator rear panel.
  • Page 27 Ultrasonic Cleaner W-357BM-1200 Important Do not switch oscillation ON and OFF repeatedly in a short time when the output setting is high. It may cause the oscillator to breakdown. If the oscillator breakdown, the Error message "PWR CTRL ERROR (POWER CONTROL ERROR)" will be displayed on the display screen on the oscillator front panel.
  • Page 28 Ultrasonic Cleaner W-357BM-1200 ■■■■■ ▶OFF RMT/ 600W When REMOTE is set to OFF (CONT), after oscillation is set to ON using the SELECT keys, oscillation is performed continuously. Ultrasonic oscillation does not stop until oscillation is set to OFF. "CONT" appears on the main screen.
  • Page 29 Ultrasonic Cleaner W-357BM-1200 4.OSC MODE 4.OSC MODE : AM MODE : NORMAL AM MODE is an AM modulation oscillation mode where the size of the CH1 and CH2 output balance changes constantly based on the relationship between the same phase and opposite phase of the sine curve.
  • Page 30 Ultrasonic Cleaner W-357BM-1200 ▶ When returning to the main screen from the MENU screen, the can be moved to the top left section of the display. ▶ appears in the top left section of the display, the "↑" key or "↓" key in the SELECT keys can be When pressed to enable changing of the status indicator.
  • Page 31 Ultrasonic Cleaner W-357BM-1200 7. BUZZER SOUND This sets the key operation sound and the buzzer sound when starting and stopping ultrasonic oscillation to ON or OFF. ON: Buzzer sound ON OFF: Buzzer sound OFF The time-up sound for the timer when set to REMOTE OFF (TIMER) and the buzzer sound when an error is detected remain ON regardless of this setting.
  • Page 32 Ultrasonic Cleaner W-357BM-1200 11. OSC HISTORY This indicates the ON/OFF times of oscillation when remote control function is ON/OFF. Automatic stop of ultrasonic oscillation due to abnormality detection is not counted. The count display cannot be reset. ・REMOTE ON ：...
  • Page 33 Ultrasonic Cleaner W-357BM-1200 ・If SENSOR ERROR 12.ERROR HISTORY SNSR: 0 The default setting is 0. 13. IFORMATION This displays the information of this equipment. Such as the abbreviated name of the equipment and the version of the software embedded. If the system uses multiple oscillators, the "CH number" will be displayed.

  • Page 34: O Functions

    Ultrasonic Cleaner W-357BM-1200 6 I/O Functions This section describes the operating procedures for the following functions that use the I/O terminals on the oscillator rear panel.  Remote control input function  Error detection output function  Oscillation detection output function ...

  • Page 35: Remote Control Input Function

    Ultrasonic Cleaner W-357BM-1200 6.1 Remote Control Input Function The remote control function can be used to perform ON/OFF control of ultrasonic oscillation. Preparation Connect the remote control input signal cable to the REM terminal (6-pin connector, numbers 5-6) in the I/O terminals.

  • Page 36: Error Detection Output Function

    Ultrasonic Cleaner W-357BM-1200 6.2 Error Detection Output Function This function will output an error signal to a remote location whenever an error occurs in this device. This enables monitoring of the oscillator status. Preparation Connect the error detection output signal cable to the [AL] terminal (7-pin connector, numbers 1-2) in the I/O terminals.

  • Page 37: Oscillation Detection Output Function

    Ultrasonic Cleaner W-357BM-1200 6.3 Oscillation Detection Output Function This function is used to output an oscillation signal to a remote location for indicating whether the oscillator is performing ultrasonic oscillation. This enables monitoring of the ultrasonic oscillation status. Preparation Connect the oscillation detection output signal cable to the [OSC] terminal (7-pin connector, numbers 3-4) in the I/O terminals.

  • Page 38: Power-On Detection Output Function

    Ultrasonic Cleaner W-357BM-1200 6.4 Power-on Detection Output Function This function is used to output a power-on signal to a remote location for indicating whether the oscillator is powered on. This enables monitoring of the oscillator power status. Preparation Connect the power-on detection output signal cable to the [PWR] terminal (7-pin connector, numbers 5-6) in the I/O terminals.

  • Page 39: Sensor Input Function

    Ultrasonic Cleaner W-357BM-1200 6.5 Sensor Input Function This function detects errors from external sensors (water level sensor, workpiece loaded/unloaded detection sensor, etc.) for performing abnormal stop of the oscillator. Preparation Connect the sensor input signal cable to the [SENS] terminal (6-pin connector, numbers 3-4) in the I/O terminals.

  • Page 40: To 20 Ma Output Function

    Ultrasonic Cleaner W-357BM-1200 6.6 4 to 20 mA output function This function outputs a current of 4 to 20 mA based on the output power (W). Preparation Connect the 4 to 20 mA output signal cable to the [4-20] terminal (6-pin connector, numbers 1-2) in the I/O terminals.

  • Page 41: Rs-485 Communication Function

    Ultrasonic Cleaner W-357BM-1200 6.7 RS-485 Communication Function In this function, RS-485 communication using the Modbus RTU protocol is used to change settings and read the oscillation state of the oscillator. RS-485 Specifications and Functions ●RS-485 Specifications Item Specifications Communication protocol...

  • Page 42: Preparation

    Ultrasonic Cleaner W-357BM-1200 ●Relationship between data areas and function codes (FC) Data area Holding Register FC = 03 Read Area where reading and writing are possible FC = 06 Write (setting values, etc.) Input Register Read FC = 04 Area where only reading is possible (measurement values, etc.)
  • Page 43 Ultrasonic Cleaner W-357BM-1200 Connect the RS-485 communication signal cable to the [RS485] terminal (3-pin connector, numbers 1-3) in the I/O terminals. Note Peel off the jacket of the signal cable, and use a precision screwdriver (flat-head) to connect to the terminal.

  • Page 44: Message Format (When Reading Data From Slave)

    Ultrasonic Cleaner W-357BM-1200 Message Format (When Reading Data from Slave) The function code specifies 03 or 04. ● Process Request Message Format from Master (PC) to Slave (BM-1200) Name Description No. of bytes Address Specifies the slave address. Specify a value in the range from 1 to 99 (Set to the same value as the device ID address in "10.R485 Address"...
  • Page 45 Ultrasonic Cleaner W-357BM-1200 ●Response Message Format for Slave (BM-1200) to Master (PC) A message when the slave is operating normally is shown below. For a message when an error has occurred in the slave, see "Exception Responses." Name Description No. of...

  • Page 46: Message Format (When Writing Data To Slave)

    Ultrasonic Cleaner W-357BM-1200 Message Format (When Writing Data to Slave) The function code specifies 06. ● Process Request Message Format from Master (PC) to Slave (BM-1200) Name Description No. of bytes Address Specifies the slave address. Function code Specifies 06.

  • Page 47: Exception Responses

    Ultrasonic Cleaner W-357BM-1200 Exception Responses When an error has occurred in the slave, an exception response is sent in response instead of the normal response message. An exception response includes a number (exception code) that indicates the details of the exception.

  • Page 48: Crc Calculation Method

    Ultrasonic Cleaner W-357BM-1200 Response message (hexadecimal notation) Address Function code Exception code CRC Calculation Method The CRC is calculated using the section excluding the CRC for each message. An example when reading the data for address 1, function code 03, and register address 21 for one register is shown below.
  • Page 49 Ultrasonic Cleaner W-357BM-1200 The process request message that is actually sent is shown below. Process request message (hexadecimal notation) Address Function code Register address Number of registers that are read...

  • Page 50: Note On Communication Timing

    Ultrasonic Cleaner W-357BM-1200 Note on Communication Timing After a response message from the slave (BM-1200) is received by the master (PC), do not send a process request message to the BM-1200 from the PC until a wait time of 3.5 characters has elapsed.

  • Page 51: Registers

    Ultrasonic Cleaner W-357BM-1200 Registers This section describes the handling of register values and the functions of each register. ●Handling of register values A two-byte (16 bits) value consisting of an upper byte and lower byte is assigned to a register.
  • Page 52 Ultrasonic Cleaner W-357BM-1200 ●Input register (function code 04 read-only register) functions Register Item name Initial Minimum Maximum Function value value value Version 1121 Program version Example: V1.121 → Readout value: 1121 US_TIME_S Cumulative time (seconds) of ultrasonic oscillation. US_TIME_M Cumulative time (minutes) of ultrasonic oscillation.
  • Page 53 Ultrasonic Cleaner W-357BM-1200 Bits 1 to 7 0: No error occurred 1: Error occurred Bit 8 0: Ultrasonic oscillation OFF state 1: Ultrasonic oscillation ON state VALUE_POW1 CH1 output power value (units: W) Example: 600 W → Readout value: VALUE_VCO1 CH1 VCO voltage (units: V) Example: 1.55 V →...
  • Page 54 Ultrasonic Cleaner W-357BM-1200 TEMP_ERR1_CNT CH1 times of TEMP ERROR Example: 10times → Readout value: CUR_ERR1_CNT CH1 times of CURRENT ERROR Example: 10times → Readout value: PWM_ERR1_CNT CH1 times of PWM ERROR Example: 10times → Readout value: SNSR_ERR1_CNT Times of SENSOR ERROR Example: 10times →...
  • Page 55 Ultrasonic Cleaner W-357BM-1200 ※If the system uses multiple oscillators, the channel number of CH1 / CH2 will be CH3 / CH4, CH5 / CH6, CH7 / CH8, CH9 / CH10, CH2 / CH3, CH4 / CH5, CH6 / CH7, or CH8 / CH9.

  • Page 56: Troubleshooting

    Honda Electronics Customer Support Center. Please note that Honda Electronics will not be liable for any damage that occurs as a result of measures taken by the customer other than those described in this manual.

  • Page 57: Error Indicator Function

    Please contact the dealer where you made the purchase or the Honda Electronics Customer Support Center. PLL ERROR and VCO ERROR are automatically cleared when stopping or starting oscillation after a short time after the error is detected.
  • Page 58 Ultrasonic Cleaner W-357BM-1200 When using an Check the details of the detected error, and take the inner tank: proper corrective measures by referring to "5.1. Oscillation Preparation: Safety Information on Use of Inner control cannot tank." be performed due to the effect...
  • Page 59 Check that there are no short-circuits along the routing path for the transducer cable. Please contact the dealer where you made the purchase or the Honda Electronics Customer Support Center. The voltage When this error has occurred, take the following applied to the corrective action.
  • Page 60 Please contact the dealer where you made the purchase or the Honda Electronics Customer Support Center. A short-circuit Find the cause for the short-circuit by the sensor...

  • Page 61: Troubleshooting For Other Problems

    Ultrasonic Cleaner W-357BM-1200 7.2 Troubleshooting for Other Problems Problem Cause Corrective action Ultrasonic oscillation is Because an error was detected, Check the error message, and take not performed. ultrasonic oscillation is not the proper corrective measures by → AL lamp is lit.

  • Page 62: Specifications

    Ultrasonic Cleaner W-357BM-1200 8 Specifications 8.1 Oscillator ●Specifications Model W-357BM-1200 Oscillation mode Single frequency oscillation Output setting range 200 to 1200 W (Adjustable in 1 W steps) Nominal oscillating frequency 1 MHz Power input Single phase 200 to 240 V AC (±10%) 50/60 Hz 2400 VA Organic light emitting diode (OLED), 16 characters ×...
  • Page 63 Ultrasonic Cleaner W-357BM-1200 ●Dimensions (W-357BM-1200) (Units: mm) Front Panel Side Panel Rear Panel...
  • Page 64  When the after service such as the repair is required, please contact the seller of product with the detailed information about the malfunction. Duplication prohibited W-357BM-1200 Industrial Equipment Division 20 Oyamazuka, Oiwa-cho, Toyohashi, Aichi 441-3193, Japan Tel: +81-532-41-2774 Fax: +81-532-41-2923 Website: https://www.honda-el.co.jp/...

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