Related Manuals for Maggi BORING SYSTEM 21 PRESTIGE
Summary of Contents for Maggi BORING SYSTEM 21 PRESTIGE
- Page 1 WOODWORKING MACHINERY MACHINE CODE 16228100 MANUAL CODE 00003490 THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE BORING SYSTEM 21 PRESTIGE ORIGINAL USE and MAINTENANCE MANUAL...
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Page 2: Declaration Of Conformity
(S.I. 2008:1597 - ANNEX II A) TRANSLATION OF THE ORIGINAL LENGUAGE) Company name and address of the machine manufacturer: Maggi Technology S.r.l. Via delle Regioni, 299 50052 Certaldo (FI) Italia Tel. +39 0571 635401 Name and address of the company authorised to produce the technical folder:... - Page 3 WE WISH TO THANK YOU FOR CHOOSING ONE OF OUR PRODUCTS All the information, advices and important warnings for a correct use of the machine, have been inserted into this manual. This manual also contains the rules for a correct periodical maintenance to keep this ma- chine in perfect efficiency.
- Page 4 Consafe - Via Mosca, 33 47924 Rimini (RN)- ITALIA DECLARES That the machine: SINGLE HEAD DRILLING MACHINE MACHINE DESIGNATION: BORING SYSTEM 21 PRESTIGE MACHINE MODEL: SERIAL NUMBER: YEAR OF MANUFACTURER: BRIEF DESCRIPTION: The machine is a manually operated drilling machine for making a series of holes with a fixed center distance of 32 mm (or multiples of it).
- Page 5 Maggi Technology S.r.l. Via delle Regioni, 299 - 50052 Certaldo (FI) ITALIA Dichiara che la macchina The machine BORING MACHINE Model BORING SYSTEM 21 PRESTIGE is in compliance with all provisions pursuant the following directives: 2006/42/EC (Machine) 2014/30/EU (EMC) 2014/35/EU (Low voltage) and represents the technical file.
- Page 6 INDEX N° TITLE SAFETY RULES AND GENERAL INFORMATION RECOMMENDATION FOR USE AND MAINTENANCE GENERIC NOTES OPERATIVE WARNINGS PICTOGRAMS AND SYMBOLS INDIVIDUAL PROTECTION DEVICES AND RESIDUAL RISKS MACHINE DESCRIPTION MACHINE IDENTIFICATION INTENDED USE MATERIALS USABLE TOOLS IMPROPER USE TECHNICAL DATA NOISE EMISSIONS DUST EMISSION ACCESSORIES HANDLING AND TRANSPORT...
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Page 7: Symbols Used In This Manual
N° TITTLE 6.23 USE OF THE REF. PIN FOR LINE DRILLING 6.24 USE OF THE REF. GAUGE FOR REAF FENCE PARALLELISM 6.25 USE OF THE KIT TO JOINT THE TWO ALUMINIUM FENCES 6.26 REF. GAUGE FOR THE QUICK SET-UP OF OF THE REF. STOPS ALONG THE FENCE 6.27 USE OF THE GRASS - BLUM - HETTICH 6.28... -
Page 8: Maintenance
• Put on the machine a tag (sign), in a place easy to be seen, saying that the machine is under maintenance anc can not be used for working MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03 Pag. 1... - Page 9 They are on the surface of the working table or of the already positioned working piece, so that the operator can not put unintentionally his hands below. D) Safety protection device No-way-back coil preserve against accidental start. No-way-back coil preserve against accidental start Pag. 2 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03...
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Page 10: Pictograms And Symbols
IT IS FORBIDDEN TO USE THE WEAR PROTECTIVE CLOTHES MACHINE OUTSIDE SYMBOLS ARE DANGEROUS WARNING SYMBOL: ALL THE OPERATIONS HIGHLIGHTED WITH THIS TO THE OPERATOR; PLEASE BE VERY CAREFUL PERFORMING THESE OPERATIONS. MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03 Pag. 3... - Page 11 WARNING SYMBOLS: THE OPERATIONS MARKED WITH THESE SYMBOLS ARE DANGEROUS FOR THE OPERATOR THEREFORE THEY SHOULD BE PERFORMED PAYING UTMOST ATTENTION. U.S.A. PLATES Cod. 36050505 Cod. 36050507 Cod. 36050508 Cod. 36050509 Cod. 36050506 Cod. 36050005 Pag. 4 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03...
- Page 12 CLOTHES • sliding • abrasion DPI - WEAR SAFETY (MECHANICAL) GLOVES Contact lenses are prohibited. DPI - WEAR SAFETY SHOES DPI - WEAR GOGGLES DPI - WEAR ANTI-DUST MASK MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03 Pag. 5...
- Page 13 − If the machine is connected to the dust extraction plant using flexible pipes, be sure that they are made of self-fire extinguishing, antistatic material, suitable for grounding any electrostatic charges due to the dust-air mixture passing inside the pipes. Pag. 6 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03...
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Page 14: Machine Description
It is absolutely forbidden to remove the plate or modify the data it contains. The following identification plate is placed on the boring system machine described into this manual. MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03 Pag. 7... -
Page 15: Intended Use
Any operation that does not comply with the instructions given herein is to be regarded as improper use THE MANUFACTURER CANNOT BE CONSIDERED LIABLE FOR ANY DAMAGE CAUSED TO PEOPLE, ANIMALS OR PROPERTY RESULTING FROM IMPROPER USE OF THE MACHINE. Pag. 8 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV03... -
Page 16: Technical Data
The measure was executed at 1.5 m from ground, in front of the machine, in the operator position. Moreover the following reference measures were collected with the same procedure: Acoustic pressure level in Atm. dB(A): 78.3 Acoustic pressure power dB(A): 93.3 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 9... -
Page 17: Dust Emission
REFERENCE FENCE FOR REAR FENCE PARALLELISM ( 500 mm ) Fig. I EXTRA CLAMPING PRESSER STANDARD Fig. L Fig. A Fig. B Fig. C Fig. D Fig. E Fig. G Fig. F Fig. I Fig. H Fig. L Pag. 10 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02... -
Page 18: Handling And Transport
COVERED BY WARRANTY. REPAIRS / REPLACEMENTS OF DAMAGED PARTS ARE CHARGED TO THE CUSTOMER. DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES CLOTHES GLOVES MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 11... -
Page 19: Installation
Do not use any solvent as gasoline and diesel oil, because they can damage the paint, making it dull, or oxidize other parts. Pag. 12 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02... - Page 20 ASK OTHER OPERATORS TO HELP YOU SO TO REDUCE AT MINIMUM ANY PHYSICAL EFFORTS IN DOING THE JOB All the assembling operations described above can be performed using the tools purchased together with the machine TOOL KIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 13...
- Page 21 Hold the clamps in position • insert the upper locking part on the main body of the clamp • lock the upper locking part to fix the clamp in position Pag. 14 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 22 The long fence group can be assembled on the square units and also on the back stop unit 6a - ASSEMBLY ON THE SQUARE UNIT 6b - ASSEMBLY ON THE BACK STOP UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 15...
- Page 23 For any information please see the electrical diagrams included in this manual. DO NOT TAMPER WITH THE ELECTRICAL SYSTEM MAKE SURE THAT THE VOLTAGE OF THE ELECTRIC PLUG CORRESPONDS TO THAT REQUIRED BY THE MACHINE Pag. 16 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 24 / sec and a flow rate correlated to the section corresponding to the pipes connecting the operating head and other, if any, service pipes. The plant must keep the dust concentration below the safety levels foreseen in the country where the machine is located Ø76mm MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 17...
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Page 25: Control Panel
SELECTOR FOR 0° - 90° HEAD POSITIONING (4): used to activate the pneumatically-controlled rotation mechanism of the spindle head of 0 - 90 ° SPEED REGULATOR FOR DRILLING HEADS LINEAR FEED (5): controls the linear feeding speed of the drilling head Pag. 18 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02... -
Page 26: Working Cycle
/ or authorized to carry out maintenance operations • affix a clearly visible sign on the machine indicating that the machine is under maintenance and cannot be used for processing MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 19... - Page 27 Firmly tighten the handle (4) before starting boring operations. d) Testing: use a scrap piece of wood to test the machine settings before boring a good piece of wood Pag. 20 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 28 EFFECTIVE WORKING DEPTH = 10mm + VALUE INDICATED BY THE READING SCALE ("BACKSTOP SPIRAL") OF THE TIP FOR USE DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES CLOTHES GLOVES MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 21...
- Page 29 EXAMPLE ADVANTAGES OF THE BACKSTOP SPIRAL SYSTEM It is not necessary to change the horizontal / vertical depth, the risk of breaking the panel in vertical drilling is eliminated. Pag. 22 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 30 CONTROL SWITCH TO TILT THE HEAD 0 ° -90 ° RISK OF CRUSHING, CUTTING AND ENCLOSURE DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES CLOTHES GLOVES MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 23...
- Page 31 CONTROL SWITCH TO TILT THE HEAD 0 ° -90 ° RISK OF CRUSHING, CUTTING AND ENCLOSURE DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES GLOVES CLOTHES Pag. 24 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 32 • The piece will be released once the pedal is freed, ending the working cycle. THE TWO PIECES THAT HAVE BEEN JUST DRILLED ARE NOW READY TO BE JOINED (0°-90°).. MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 25...
- Page 33 It is now possible to use the mobile stops to co-ordinate the relative positions of the sections to be bored on long pieces. • Add an adequate support (i.e. easel) to the rod and to the panel to be drilled. Pag. 26 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 34 The reference pin must be inserted in one of the holes that have just been bored to allow repetition of the set of holes MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 27...
- Page 35 Repeat the procedure on both sides of the triangle to DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES GLOVES CLOTHES Pag. 28 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
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Page 36: Working Examples
FRAME MATING EXAMPLE AT 0° AND AT 45° Reference assembling SIMULTANEOUS MIRROR DRILLING EXAMPLES Simultaneous mirror drilling of two panels (drilling Simultaneous drilling of two side panels (drilling head head at 0°) at 90°) MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 29... - Page 37 Example of the use of the triangular fence to drill to drill simultaneously two frames at 0° - 90° simultaneously two frames to be joined at 45° - 45° Pag. 30 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 38 EXAMPLES OF AUTOMATIC MATING OF PANELS DRILLED VERTICALLY AND HORIZONTALLY STEP 1 STEP 2 STEP 3 STEP 4 Reference assembling MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 31...
- Page 39 MOVE AWAY THE DRILLING HEAD FROM THE RACK OF A DISTANCE D = TOOL O.D. + 10mm THE TOOL MUST BE COMPLETELY OVER THE LEVEL OF THE RACK THE TOOL CAN BE MOUNTED ON ANY POSITION OF THE HEAD D = TOOL O.D. + 10mm Pag. 32 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
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Page 40: Ordinary Maintenance
CLEANING the machine GUIDES AND SLIDING Remove working residuals from guides and sliding rods. ONCE A WEEK ROD CLEANING Do not use detergents or lubricants MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 33... - Page 41 1. remove the screw (A) 2. fill the pump with EP2 type grease 3. nsert the pump into the grease fitting (B) and add a small amount of lubricant Pag. 34 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 42 THE MOTOR WORKS BUT THE DRILLS DO NOT PROBABLE REASON ACTION Possible failure of: • replace them or call technical service - gears and/ or keys - drive joint MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 35...
- Page 43 − Wear of the pressing blocks in contact with pneumatic connections the piece • Check the correct operation of the pressure cylinders − Slippery work surface • Clean the work surface Pag. 36 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
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Page 44: Putting The Machine Out Of Service
Please see attached documents. 12. GUARANTEE Maggi Technology S.r.l. guarantees the mechanical parts of their machines against faulty construction for a period of 12 (twelve) months after the date of despatch of the machines. The guarantee is limited to the obligation to repair or replace free of charge any parts that prove to be faulty. - Page 45 VOUCHER TO BE SHIPPED TO MANUFACTURER Model………………………………………………….Serial number......…………………… Name………………………………………………………………………………………………………….. Address……………………………………………………………………………………………………….. ZIP code..…………………………...City..……………………………………………………………… Date of purchase………………………….Dealer..……………………………………………………… Owner signature ………………………………………….. Pag. 38 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 46 Send to: MAGGI TECHNOLOGY srl Vendita ed Assistenza Tecnica Via delle Regioni n°299 50052 CERTALDO (Fi) ITALY MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 39...
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Page 47: Spare Parts
13. SPARE PARTS POS. PART NAME FRAME UNIT TABLE UNIT SQUARE UNIT RACK UNIT SPINDLE HEAD UNIT HEAD UNIT BACK STOP UNIT CLAMPING UNIT EXTENSION FENCE Pag. 40 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02... -
Page 48: Frame Unit
FRAME UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 41... - Page 49 SCREW VTBEI M4 x 8 ISO 7380 00018627 SCREW TBCEI M10X16 ISO-7380 ZINC. 00018804 SCREW VTE M10x20 26054900 PNEUMATIC KIT 26054901 SELECTOR UNIT + FLOW REGULATOR 36003014 STICKER LOGO MAGGI 36003016 STICKER MAGGI Pag. 42 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 50 ELECTRIC CABINET UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 43...
- Page 51 POSITION SWITCH EATON_PKZM0-63 00005360 CONTACT SWITHC EATON DIL EM-10 XTMC9A10 00005370 MAIN SWITCH GIOVENZANA SQ0321003B 00005380 LAMP 30V 3W 00005390 TRANSFORMER NOR-SE VA15 TA-980015 36054033 ELECTRIC BOX 36028004 CONTROL PANEL Pag. 44 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 52 TABLE UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 45...
- Page 53 00018307 SCREW TCEI M8X16 UNI-5931 00018312 SCREW VTCEI M10x60 00018521 WASHER Ø8 UNI-6592 36206111 ROTATION PIN 36217102 MILLIMETRIC LINE SX GF 36217103 RILL MILLIMETRATA RIGHT GF 36228102 TABLE 21 Pag. 46 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 54 SQUARE UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 7...
- Page 55 36050801 SUPPORT 36090307 LEFT VERNIER GF 36090308 RIGHT VERNIER GF 36222139 SQUARE SUPPORT 36222141 PUSH PIN 36224135 VERTICAL SLIDING BAR 36228302 LH SQUARE 36228303 RH SQUARE 36228304 SLIDING BAR Pag. 48 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 56 RACK UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 49...
- Page 57 OVERTURNING CYLINDER CATCH 36054202 INNER TIE ROD 36054203 INNER TIE ROD 36054204 LOCKING BUSH 36054206 FENCE STOP 36054207 RUBBER FENCE 36054208 SUPPORT 36054209 SPACER 36057205 GRADUATED FENCE 36271201 CAST IRON RACKS Pag. 50 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 58 SPINDLE HEAD SUPPORT UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 51...
- Page 59 HEAD HOLDER PLATE 36057403 SPIRAL LABEL 36090401 SPIRAL SUPPORT 36090405 SPIRAL HOLDER 36090406 WASHER 36091402 LENS HOLDER Ø32 36091403 PROTECTION 36250407 HORIZONTAL SLIDING FENCE 36251403 WASHER 41600004 SINTERED BUSHING Pag. 52 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 60 HEAD UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 53...
- Page 61 HEAD GROUP BS21 + MOTORE V.230-50-1PH 26254723 HEAD GROUP BS21 + MOTORE V.230-60-1PH 26254752 HEAD GROUP BS21 +MOT. V.230-60-1PH CSA 26254753 HEAD GROUP BS21 +MOT. V.230-60-3PH CSA 26254700 HEAD GROUP BS21 PRESTIGE SENZA MOTORE Pag. 54 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 62 BACK STOP UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 55...
- Page 63 FIXED DRILL SLEEVE 36050610 FIXED DRILL PIN 36050801 DOWEL 36204812 REFERENCE DOWEL 36800228 DOWEL M6 46050602 BACK STOP HOLDER 46050613 RH BACK STOP RULE 46050614 LH BACK STOP RULE Pag. 56 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
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Page 64: Clamping Unit
CLAMPING UNIT MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 57... - Page 65 WASHER Ø6 UNI-6592 00018602 SCREW TBCEI M10X30 ISO-7380 00018706 SCREW TSPEI M6x60 UNI-5933 29971019 AUXILIARY PRESSURE GROUP 36254508 CROSSPIECE 36052502 SPACER BLOCK 36056501 CLAMP SHOULDER 49900051 WASHER 49900095 NYLON BUFFER Pag. 58 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
- Page 66 EXTENSION FENCE MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02 Pag. 59...
- Page 67 RH 1,5 mt LONG FENCE GROUP + N°2 STOP GROUPS 26028813 LH 1,5 mt LONG FENCE GROUP + N°2 STOP GROUPS 26091801 TILTING STOP GROUP 36090802 GF ALIGNMENT PIN Pag. 60 MAGGI TECHNOLOGY - BORING SYSTEM 21 PRESTIGE - REV02...
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Questions and answers
плохо работает пневмопедаль
To fix a poorly functioning pneumatic pedal on the Maggi BORING SYSTEM 21 PRESTIGE, check the following:
1. Air Pressure – Ensure the pneumatic system provides the correct flow and pressure as specified in the technical data.
2. Connections – Verify that the filter regulator unit is properly connected to the air line with the correct hose diameter.
3. Leaks or Blockages – Inspect for any air leaks, damaged hoses, or blockages in the pneumatic system.
4. Shut-off Valve – Ensure the supply shut-off valve is fully open and functioning correctly.
5. Specialized Maintenance – If issues persist, disconnect the machine from power and air supply, then consult a specialized technician.
Do not tamper with the pneumatic system beyond these basic checks.
This answer is automatically generated