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Summary of Contents for Maggi BS 46
- Page 1 WOODWORKING MACHINERY BS 46 MACHINE CODE 16430201 THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE BORING SYSTEM 46 ORIGINAL USE and MAINTENANCE MANUAL...
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- Page 3 CE Declaration of Conformity The manufacturer Maggi Technology S.r.l. Via delle Regioni, 299 - 50052 Certaldo (FI) ITALIA Declares that the machine The machine BORING SYSTEM Model is in compliance with all provisions pursuant the following directives: 2006/42/EC (Machine) 2014/30/EU...
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- Page 5 MAGGI TECHNOLOGY reserves the right to make any modifications to the product described in this manual at any time without prior notice.
- Page 6 INDEX SAFETY RULES AND GENERAL INFORMATION RECOMMENDATION FOR USE AND MAINTENANCE MACHINE IDENTIFICATIONS OPERATIVE NOTES MACHINE DESCRIPTION USABLE TOOLS MACHINE PARTS EQUIPMENT, ACCESSORIES SAFETY PROTECTION DEVICES INDIVIDUAL PROTECTION DEVICES TECHNICAL DATA INTENDED USE MATERIALS IMPROPER USE TRASPORT OVERALL DIMENSION INSTALLATION 11.1 PLACING THE MACHINE 11.2 LEVELLING WORKING AREA...
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- Page 8 Page GENERAL INFORMATION ON THE MANUFACTURER Manufacturer: MAGGI TECHNOLOGY S.r.l. Address: Via delle Regioni, 299 - 50052 Town: CERTALDO (FI) Country: ITALIA Tel. +39 0571 63541 Fax. +39 0571 664275 E-mail: service@maggi-technology.com 1. SAFETY RULES AND GENERAL INFORMATION 1.1 RECOMMENDATION FOR USE AND MAINTENANCE In this manual we put into evidence all the operations for a correct use and ordinary maintenance of the machine.
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Page 9: Description Of The Machine
Page 3. OPERATIVE NOTES WOODWOORKING MACHINES CAN BE DANGEROUS 1) To operate the machine safely and correctly, follow the indications contained in this manual carefully and scrupulously. 2) The machine will have to be operated only by personnel who is both qualified and over 18. People responsi- ble for safety should make sure that the machine operator has read and fully understood all the information contained in this manual. -
Page 10: Machine Parts
Page MACHINE PARTS 8. Control handle for drills movement 1. Electrical main switch 9. Drills depth adjustment for piece to be bored 2. Electric power line light 10. Reference pin to repeat sets of holes 3. Emergency pushbutton 11. Support roller 4. - Page 11 Page 6. SAFETY PROTECTIONS DEVICES AND ADHESIVE WARNING The main risk is due to the revolving drills. To reduce this risk to the minimum, our machines have been equipped with the following safety devices: 1) Emergency Pushbutton It is located on the control board in the front part of the machine. When it is pressed, all machine movements are halted immediately.
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Page 13: Technical Data
Page INDIVIDUAL PROTECTION DEVICES AND RESIDUAL RISKS Despite all adopted safety protection devices, following situations may be dangerous: - fall or throw of wood sliver during working operation - entangling parts of clothes in moving parts of the machine - danger of fire - danger of electrocution - danger of damage due to noise emission - danger of damage due to dust emission... -
Page 14: Intended Use
Page 9. INTENDED USE MATERIALS The boring system machine has been designed and built to drill the following materials: - solid wood - m.d.f. - panels of shaving wood, laminated wood, ennobled wood, etc. The maximum panel thickness is 80 mm and its maximum dimensions are those described in chapter 8. - Other materials, different from the ones described above, can be machined only after the written approval of the manufacturer. -
Page 15: Machine Size
Page 11. MACHINE SIZE Ref. Mod.4632 1150 12. INSTALLATION 12.1 PLACING THE MACHINE The machine must be placed on a stable plain surface, capable to support the weight of the machine itself; any possible difference in height must be in conformity with building rules. When the machine has to be placed on raised plain surface (higher floor) the load-bearing slab must be adequate to the weight of the ma- chine. - Page 16 Page 13. ASSEMBLING AND CHECKING PROCEDURE The Boring System 23V boring machine is packed in a large wooden box. We strongly suggest to apply a careful and correct procedure to transport the box to the area where the boring machine will be installed. Remove the two fixing de- vices, which lock the ma- chine to the pallet, placed...
- Page 17 Page The packaging contains also the long fence group, clamping unit, clamp holder support and a cardboard box with some other accessories inside, as shown in the figure below. The box contains the following accessories: Dowel hole boring machine use and maintenance manual ...
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Page 18: Working Area
Page 14. WORKING AREA To use the machine properly, the areas indicated in the picture below must be left free. 15. ASSEMBLY AND PRELIMINARY PREPARATION FOR SET UP The machine is delivered partially assembled, so it is necessary to mount all those parts left not assembled for packaging reasons. -
Page 19: Pneumatic Connection
Page 16.1 CONNECTION TO ELECTRICAL POWER SUPPLY To gain access to the machine electric system, open the main board door by loosening the screws on the front of it. We recommend not to connect the machine to the electrical power supply until it is not correctly placed in the right place. - Page 20 Page 16.3 MACHINE STARTING The operator’s site and the control board are located in the machine electrical control panel. The operator will position the wood pieces on the working table after having adjusted stops. 15.4 WORKING CYCLE After having programmed the machine, follow the instructions given in the following paragraph to start the working cycle: 1) Turn the main switch (2) and set it to position 1.
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Page 21: Checks And Adjustments
Page 17. CHECKS AND ADJUSTMENTS WE ADVISE YOU TO DISCONNECT THE MACHINE FROM POWER SUPPLY AND FROM THE PNEUMATIC SYSTEM WHENEVER YOU NEED TO SERVICE THE MACHINE OR TO RE- PLACE DAMAGED OR WORN PARTS. FOLLOW THE PROCEDURES INDICATED BELOW AND PAY ATTENTION TO THE ADVICE GIVEN IN PARAGRAPH 6 OF THIS MANUAL 17.1 DISCONNECTING PROCEDURE Before starting any maintenance intervention on the machine, follow this procedure:... - Page 22 Page 17.5 HEAD POSITIONING FOR LINE BORING “ CAUTION: DANGER “ CAREFULLY FOLLOW THE PROCEDURE DESCRIBED BELOW POINT 1: to position spindleheads from zero position (A reference stop), do as follows: Position counter of head n°1 at desired height by operating on (B) crank and likewise set height of head n° 2 by operating on (C) crank.
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Page 23: Maintenance
Page 17.6 HOW TO USE REFERENCE PIN TO BORE SETS OF HOLES IN A ROW (optional) As it can be complicated to use the extension fence to bore sets of holes rows on large pieces, our boring machines can be equipped with reference devices to be positioned on the machine sides. - Page 24 Page MAINTENANCE TIMETABLE WHEN WHAT ELECTRIC CABLE VISUAL INSPECTION OF THE ELECTRICAL CONNECTIONS INTEGRITY CHECK OF THE MACHINE WITH THE MAINS VISUAL INSPECTION OF PIPING AND PNEUMATIC PNEUMATIC PIPES CONNECTIONS. CHECK FOR CORRECT AIR PRESSURE EVERY DAY INTEGRITY CHECK LEVELS. REPLACE SUDDENLY DAMAGED AND/OR WORN PARTS IF NECESSARY MACHINE AND REMOVE WORKING RESIDUALS, DUST, SHAVINGS AND...
- Page 25 Page CLEAN AND LUBRICATE GUIDES, SLIDING RODS AND MOVING SCREWS GREASING DRILLING HEAD PROCEDURE The greasing operation of the spindle holder head must be carried out when the unit is hot so that the grease inside is more fluid. 1. remove the screw (A) so that there is a open hole in the head cover 2.
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Page 26: Noise Level
21.3 HOLD DOWN CLAMPS CANNOT CLAMP WOOD PIECE If hold down clamps cannot clamp pieces, check air pressure and connection pipes. To solve these problems, we suggest that you contact MAGGI Post-sale Assistance Service or your local dealer. 22. A. NOISE LEVEL Assuming the machine is functioning properly and that tool balancing and sharpness are correct, noise emis- sions can vary according to the material being worked, to drills diameter and to boring depth. -
Page 27: Electrical Scheme
Page 23. PNEUMATIC SCHEME 23.1 HOW TO ADJUST AUTOMATIC PRESSURE Adjust machine pressure at a value ranging from a minimum value of 6 bar to a maximum of 8 bar with the knob located at the back of the machine, in the lower right-hand side and check pressure on the pressure gauge. - Page 28 Page NOTES...
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Page 29: Guarantee Certificate
The machine has been built according to technological and safety criteria and has been checked in our fac- tory before being forwarded. MAGGI TECHNOLOGY guarantees machine working and quality in agreement with law rules, for a period of 12 months. Improper use and incorrect maintenance, not following the rules contained in this manual, as well as adjustments or modifications not approved by the manufacturer, cancel all the terms of guarantee. - Page 30 Page NOTES Ship to: MAGGI TECHNOLOGY srl Vendita ed Assistenza Tecnica Via delle Regioni n°299 50052 CERTALDO (Fi) ITALIA...
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Page 31: Spare Parts Catalogue
Page 26. SPARE PARTS CATALOGUE POS. CODE PART NAME QUANTITY 26430002 FRAME GROUP 26405001 TABLE GROUP 26405100 PLANE GROUP 26405104 ANGULAR REFERENCE GROUP 26405500 HOLD DOWN CLAMPS UNIT 26054501 HOLD DOWN CLAMPS UNIT SUBGROUP 26405700/26405701 FRONT/REAR HEAD GROUP 26401800 LONG FENCE GROUP 26401900/26401901 FRONT/REAR REFERENCE PIN UNIT... - Page 32 26430002 FRAME GROUP...
- Page 33 26430002 FRAME GROUP POS. CODE PART NAME QUANTITY' 00001013 FITTING ART.01-8-1_4 00001101 FITTING ART.01-8-1_8 00001102 FITTING R5_8_T 00001104 CONNECTING PIPE ART. 07-8 00001107 FITTING ART.02-8-1_8-DIR-FEM 00001108 FITTING ART. 015-8-1_4 00001110 FITTING -L-ART-04-8 00001114 PNMX FITTING L 04 4 00001124 BLACK SHEAT BTM25 00004013 SELECTOR PNMX 104 32 6 30 LC 00004065...
- Page 34 26405001 TABLE GROUP...
- Page 35 26405001 TABLE GROUP POS. CODE PART NAME QUANTITY 00003033 BALL SLEEVE KH2540PP 00003343 SEEGER RING ZA25 00003913 COCKEREL L749-28 M6X40 00004111 BALL SP15LBD 00015815 REVOLVING FITTING PNMX 15 150418 00015816 FITTING PASSAPARETE PNMX 25 250418 00018321 SCREW VTCEI M6x50 00018417 SCREW TE M 12X30 UNI 5739 00018462 SCREW VTBEI M6x16 ISO7380...
- Page 36 26405100 PLANE GROUP...
- Page 37 26405100 PLANE GROUP POS. CODE PART NAME QUANTITY 00000168 SELF LOCKING RING-NUT M17x1S 00003034 BALL SLEEVE KH4060PP 00003455 BEARING INA AXK1730 00003456 RING INA AS 1730 00003935 SHOOTING LEVER M6x25 00003961 COUNTER VO-DX-2.0 AR.D.14 00003964 COUNTER 00004304 ELASTIC SPINEØ4X30 00004380 ELASTIC SPINE De4x26 00005046 BEARING PAP 1010P10...
- Page 38 26405104 ANGULAR REFERENCE GROUP...
- Page 39 26405104 ANGULAR REFERENCE GROUP POS. CODE PART NAME QUANTITY 00000113 NUT M10 basso UNI-5589 6S 00003954 SLEEVE BOTECO 775-38 M10 00006080 BEARING PAP 1020P10 00030509 SCREW TCEI M5X30 UNI-5931 00120404 SCREW STEI M4X4 P.P. UNI-5923 00130501 SCREW STEI M5X5 P.P. UNI-5923 00140603 SCREW STEI M6X8 P.C.
- Page 40 Page 26405500 HOLD DOWN CLAMPS UNIT 00001123 BLACK SPIRAL PIPE TR 8x6...
- Page 41 Page 26405500 HOLD DOWN CLAMPS UNIT POS. CODE PART NAME QUANTITY 49900051 CROSS BEAM CLAMPING WASHER 36402506 LH HOLD DOWN CLAMPS FRAME 36402505 RH HOLD DOWN CLAMPS FRAME 36401504 CROSS BEAM FOR DOUBLE 36051502 SPACER BLOCK 26054501 HOLD DOWN CLAMPS UNIT SUBGROUP 00018606 SCREW VTBCEI M8x25 00018602...
- Page 42 Page 26054501 - HOLD DOWN CLAMPS UNIT SUBGROUP...
- Page 43 Page 26054501 - HOLD DOWN CLAMPS UNIT SUBGROUP POS. CODE PART NAME QUANTITY 49981043 PISTON SHAFT 49972052 PISTON 49972045 CLAMPING RING NUT 49972040 CYLINDER 49971051 INFERIOR HEAD 49970146 SMALL PISTON SPRING 49970053 PISTON SPRING 49970048 THREADED CYLINDER 49970047 WEDGE SHAPED PISTON 49970042 PISTON CYLINDER COVER 49901089...
- Page 44 Page 26405700 / 26405701 FRONT HEAD GROUP / REAR HEAD GROUP...
- Page 45 Page 26405700 / 26405701 FRONT HEAD GROUP / REAR HEAD GROUP POS. CODE PART NAME QUANTITY 36950210 ENGINE ROUND PLATE 36950209 MOTOR JOINT 36405704 HEAD BODY 23 * 4 - front 36405700 HEAD COVER 23 x 46 FRONT HEAD * 4 - rear 36405701 HEAD COVER 23 x 46 REAR HEAD 36052710...
- Page 46 Page 26401800 LONG FENCE GROUP...
- Page 47 Page 26401800 LONG FENCE GROUP POS. CODE PART NAME QUANTITY 49970077 LARGE SCREW ANCHOR 46050806 LH MILLIMETERS SCALE FOR EXTENSION FENCE 46050805 RH MILLIMETERS SCALE FOR EXTENSION FENCE 36401808 FRAME SPACER 36401807 CLAMP FOR EXTENSION FENCE 36401806 EXTENSION FRAME FOR DOUBLE 36401805 EXTENSION FENCE ATTACHMENT 26400606...
- Page 48 Page 26401900 / 26401901 FRONT REFERENCE PIN UNIT / REAR REFERENCE PIN UNIT ( OPTIONAL ) 00015816 PNMX FITTING 25 250418 00015815 PNMX FITTING 15 150418 00004013 PNMX SELECTOR 104 32 6 30 LC...
- Page 49 Page 26401900 / 26401901 FRONT REFERENCE PIN UNIT / REAR REFERENCE PIN UNIT ( OPTIONAL ) POS. CODE PART NAME QUANTITY 36401906 REFERENCE PIN ASQUARE 00004041 PMX CYLINDER COD1503-25-10 36401905 SUPPORT 00002070 REFERENCE PIN 00001109 PNMX SILENCER 1 8 COD.60518 00002070 CLAMP 00006081...
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Page 50: Pneumatic System
FLOW CONTROL VALVE UNIDIRECTIONAL G1/8 CILINDRO A DOPPIO EFFETTO STELO SEMPLICE CYLINDER DOUBLE ACTING VERSION, SIMPLE PISTON ROD G1/8 CODICE/CODE MAGGI ENG. 00015415 CILINDRO A SEMPLICE EFFETTO RITORNO A MOLLA CYLINDER SINGLE ACTING VERSION WITH FRONT SPRING G1/4 SELETTORE LEVA CORTA... - Page 51 PNEUMATIC SYSTEM SHEET 13 CLAMPS POS. CODE PART NAME QUANTITY 00015220 PNEUMATIC PEDAL 00001101 PNMX FITTING ART.01-8-1_8 00001109 PNMX SILENCER 6.05.18 00015825 REDUCTION FILTER WITH PRESSURE GAUGE 26054900 PNEUMATIC BOX 00015652 PNMX FITTING ART 109 COD 10918 00001104 EXTENSION ART. 07-8 00015221 PRESSURE SWITCH 1_8 CODEPMN10A 00015229...
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Page 52: Electric System
ELECTRIC SYSTEM SHEET 14... - Page 53 ELECTRIC SYSTEM SHEET 15 PART NAME QUANTITY POS. SYMBOL CODE 00005900 ELECTRICAL BOX GEWISS IP56 200X255X130 00006900 ELECTRICAL BOX KEY GEWISS (46522) 00005070 EMERGENCY PUSH BUTTON 00005091 COMPLETE MAIN SWITCH 00005075 LAMP HOLDER 00005076 LAMP 24V AC 2W CABLE GLAND PG 13,5 00005034 TRANSF.
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Page 54: Machine Type
SPARE PARTS REQUEST ATTENTION! FILL IN DETAILS THIS FORM Customer Date ……………………………………………………. ………………………………………………………….. Telephone number Address ………………………………………………………….. ………………………………………………………….. Telefax ………………………………………………………….. ………………………………………………………….. MACHINE TYPE SERIAL NUMBER DELIVERY DATE GROUP CODE CODE PART NAME QUANTITY NOTE ……………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………… N.B.: Please attach a copy of each table where the requested part is. - Page 55 Ship to: MAGGI TECHNOLOGY srl Vendita ed Assistenza Tecnica Via delle Regioni n°299 50052 CERTALDO (Fi) ITALY Page intentionally left blank...
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