Maggi 21 Prestige Use And Maintenance Manual
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Maggi 21 Prestige Use And Maintenance Manual

Single head boring machine
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WOODWORKING MACHINERY
MACHINE CODE
16271400
EN
MANUAL CODE
00008216
REV
00
THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE
BORING SYSTEM 21 PRESTIGE
ORIGINAL USE and MAINTENANCE MANUAL

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  • Page 1 WOODWORKING MACHINERY MACHINE CODE 16271400 MANUAL CODE 00008216 THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE BORING SYSTEM 21 PRESTIGE ORIGINAL USE and MAINTENANCE MANUAL...
  • Page 2 This page intentionally left blank...
  • Page 3 Maggi Technology reserves the right to make changes to the product described in this manual at any time and without prior notice.
  • Page 4 This page intentionally left blank...
  • Page 5 CE Declaration of Conformity The manufacturer Maggi Technology S.r.l. Via delle Regioni, 299 - 50052 Certaldo (FI) ITALIA Declares that the machine The machine BORING SYSTEM Model 21 PRESTIGE is in compliance with all provisions pursuant the following directives: 2006/42/CE...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY AND GENERAL INFORMATION …………………….……………..……… 1.1 ) RECOMMENDATIONS FOR USE AND MAINTENANCE…………………..………... 1.2 ) MACHINE IDENTIFICATION………………....………………………………….. OPERATION NOTES ………………………………………………………………………. MACHINE DESCRIPTION....………………………………………………………. 3.1 ) APPLICABLE TOOLS..……………………………………………………………………. EQUIPMENT ………………………………………………………………………………... SAFETY DEVICES AND WARNING SIGNS …………………………………………….. PERSONAL PROTECTIVE EQUIPMENT AND RESIDUAL RISKS ……………….…. TECHNICAL DETAILS ……………………………………………….……………………..

  • Page 8: Safety And General Information

    GENERAL INFORMATION ON THE MANUFACTURER Manufacturer: MAGGI TECHNOLOGY S.r.l. Address: Via delle Regioni, 299 - 50052 Town: CERTALDO (FI) Country: ITALIA Tel. +39 0571 63541 Fax. +39 0571 664275 E-mail: service@maggi-technology.com 1. SAFETY AND GENERAL INFORMATION 1.1 RECOMMENDATIONS FOR USE AND MAINTENANCE This manual contain-s all operations to be performed for correct use and proper maintenance of the machine.

  • Page 9: Operation Notes

    2. OPERATION NOTES WOODWORKING MACHINERY CAN BE DANGEROUS  For a safe and correct use of the machine, please read and follow the instructions in this manual.  The machine should be used only by adult qualified staff. The safety responsible should make sure that the person assigned to use the machine has properly read and understood the information in this ma- nual.

  • Page 10: Equipment

    4. ACCESSORIES CODE DESCRIPTION 36000061 BUSHES FOR QUICK CHANGE DRILL See Fig. A 26054810 ALUMINIUM FENCE WITH 4 STOPS ( 1500 + 1500 mm ) See Fig. B 26054812 ALUMINIUM FENCE RH WITH 2 STOPS ( 1500 mm ) Without Fig. 26054813 ALUMINIUM FENCE LH WITH 2 STOPS ( 1500 mm ) Without fig.
  • Page 11 The main risk is represented by the moving bits. To reduce this risk to a minimum, our machines are provided with the following safety devices:  Emergency button Inserted on the control panel, on the front side of the machine. When this button is pressed, all movements stop immediately.

  • Page 12: Personal Protective Equipment And Residual Risks

    U.S.A. PLATES WARNING SYMBOLS: THE OPERATIONS MARKED WITH THESE SYMBOLS ARE DANGEROUS FOR THE OPERATOR THEREFORE THEY SHOULD BE PERFORMED PAYING UTMOST ATTENTION. PERSONAL PROTECTIVE EQUIPMENT AND RESIDUAL RISKS Although the manufacturer took all the necessary safety measures, dangerous situations may still arise, being caused by: ...

  • Page 13: Technical Details

    TECHNICAL DETAILS NUMBER OF SPINDLES INTERAXIS BETWEEN SPINDLES 32 mm 640 mm INTERAXIS BETWEEN FIRST AND LAST SPINDLE 65 mm MAX. BORING DEPTH 915 x 3000 mm MAX. DIMENSIONS OF THE WORKING PIECE HEIGHT OF THE WORKING TABLE 860 mm NUMBER OF CLAMPS NUMBER OF MOTORS 2 (1,5) HP( KW )

  • Page 14: Trasport

    THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY DA- MAGE TO PERSONS, ANIMALS OR GOODS DUE TO IMPRO- PER USE OF THE MACHINE. 9. TRANSPORT La Foratrice arriva imballata in cassa di legno. La movimentazione è possibile utilizzando:  muletto  carro ponte ...

  • Page 15: Operating Area

    OPERATING AREA In order to use the machine correctly, you must ensure the clearance areas indicated belowi. Ø 4 mt 12. MACHINE INSTALLATION AND CHECK PROCEDURE The boring machine is packaged in a wooden crate. Given the size of the package, please han- dle it correctly, paying utmost attention.
  • Page 16 All the assembling operations described above can be performed using the tools purchased together with the machine Assemble the back reference stop as depicted in the figure Then assemble the clamp goup Insert the clamp unit; assemble the clamp group as depicted in the figure Pag.
  • Page 17 Assemble the squares of the bench on the plane. Insert the movable stop group in the fence as depicted in the figure on the left Long fence assembling steps Long fence assembling steps Pag. 10...

  • Page 18: Machine Install. And Preliminary Checks Prior To Commissioning

    Place the Boring machine in the pre-chosen location, respecting all the warnings in paragraph 11 - 12 - 13. Level the machine using the Te screw as indicated in the figure: The next step consists of machine connection to:  Electric power supply (see chapter 14.1 ) ...

  • Page 19: Machine Hook-Up To The External Power Sources

    WOOD SHAVINGS REMOVAL The wood shavings and waste resulted during the work cycle should be removed in compliance with the stan- dards in force in the Country of Use of the machine. Please contact the competent bodies in the Country of Use, in order for them to provide you with the relevant standards in force.

  • Page 20: Work Cycle

    14.4 WORKING CYCLE After setting the machine, follow the operations described below to start the working cycle: Turn the main switch (2) to ON. The machine is ready to start the working cycle. Operating the pneumatic pedal, the spindles turn and the head starts the working cycle, while the clamps lock the piece in place.

  • Page 21: Drilling Depth And Spindle Head Adjustment

    IT IS RECOMMENDED TO DISCONNECT THE ELECTRICAL AND PNEUMATIC POWER SUPPLY BEFORE TAKING ANY INTERVENTION ON THE MACHINE FOR MAINTE- NANCE OR FOR REPLACING DAMAGED OR WORN PARTS. FOLLOW ALL THE PRO- CEDURES DESCRIBED BELOW AND THE ADVICE WRITTEN IN CHAPTER 6 OF THIS MANUAL.
  • Page 22 Fig. A Fig: B HORIZONTAL DRILLING POSITION 0° VERTICAL DRILLING POSITION 90° AUTOMATIC DEPTH DIFFERENTIAL Fig. C Reference assembling Pag. 15...
  • Page 23 Z1 = Z - 10 Fig. D Example DRILLING DEPTH ( mm ) PIN LENGTH ( mm ) HOLE Z HOLE Z1 ADVANTGES The horizontal / vertical depth change is not necessary, furthermore it eliminates the panel breaking risk during the vertical drilling. HEAD PARALLELISM ADJUSTMENT ...

  • Page 24: Horizontal And Vertical Positioning Of The Spindle Holder Head

    15.4 SPINDLE HEAD HORIZONTAL AND VERTICAL POSITIONING POINT 1 “Caution danger” Carefully follow the whole procedure described below. To position the spindle head at 90° ( POS. A ) starting from 0° as shown in the figure, proceed as follows: ...

  • Page 25: Use Of The Long Fence 1.5 + 1.5 Mt Standard

    15.6 USE OF THE 1,5 + 1,5 MT STANDARD EXTENSION FENCE ( OPTIONAL ) The extension fence is used to make a series of larger holes than the machine can make or to bore large-sized pieces. Use of the extension generally implies complete or partial exclusion of the side squares and positioning the spindle head at 90°.
  • Page 26 LONGITUDINAL POSITION OF THE EXTENSION FENCE ( OPTIONAL ) To use the extension fence longitudinally you need to fasten it to the back stop profile using the handles pro- vided. Follow the procedure described below:  Turn the side squares over to bring them out of the table, making sure they are under the work table. ...

  • Page 27: Use Of The Reference Pin

    15.7 USE OF THE REFERENCE PIN FOR SETS OF HOLES ON LARGE-SIZED PIE- CES ( OPTIONAL ) The use of the extension fence for large-sized pieces can be complicated. Our machines are provided with a reference pin that can be used for the repetition of a set of holes on a large-sized piece, in which the axial dis- tance between the first drill and the last is higher than those obtainable with the boring machine used.

  • Page 28: Use Of The Central Batten ( Optional )

    15.9 USE OF THE CENTRAL BAR FOR STRAIGHT 90° FRAMES ( OPTIONAL ) The central bar is used to join two pieces with sides at a right angle (mainly used for quickly manufacturing straight frames).  Fasten the central bar (3) in the special reference holes on the work table and clamp it with the lever (2). ...
  • Page 29 FRAME MATING EXAMPLE AT 0° AND AT 45° Reference assembling SIMULTANEOUS MIRROR DRILLING EXAMPLES Simultaneous drilling of two side panels Simultaneous mirror drilling of two panels (drilling head at 0°) DRILLING EXAMPLES WITH REFERENCE FENCES Longitudinal positioning of the 1500mm fence, equipped with two reference stops, to drill line holes on large pan- els.
  • Page 30 Montaggio di rifermento Transverse positioning of the fence, equipped with Transverse positioning of two fences, equipped with reference stops, to drill transverse holes on side pan- reference stops, to drill simultaneously transverse els for the insertion of support panels holes on side panels for the insertion of support panels DRILLING EXAMPLES USING FRAME FENCE Example of the use of the standard dimension fence...
  • Page 31 EXAMPLES OF AUTOMATIC MATING OF VERTICALLY AND HORIZONTALLY DRILLED PANELS FASE 1 FASE 2 FASE 3 FASE 4 Reference assembling Pag. 24...

  • Page 32: Maintenance

    DRILLING EXAMPLES FOR HINGE SEAT It is possible to drill holes using 35mm O.D. tools max. ( if you want to use a 40mm O.D. tool you must follow carefully the procedure described below) ATTENTION !!! The 35mm O.D. tool has to be mounted only on the spindles corresponding to three right posi- tions of the rack (see the three arrows on the right side of the figure below), besides the head group has to be positioned in the “0 0 0 0,0”...
  • Page 33 Lubricate the boring-head until it’s hot so that the grease inside the head is more fluid Unscrew the grease-fitting cap (A) Fill the grease gun with grease type EP 2 Insert the gun coupler inside the grease-fitting (B) and pump a little amount of grease inside the head Switch on the machine and let the spindles turn so that the grease is homogeneously spread within the head Switch off the machine...

  • Page 34: Common Failures: Reasons And Remedies

    19.4 THE WORKING PIECE IS NOT BLOCKED BY THE SAFETY CLAMP If the clamps are not clamping properly, check the air pressure and connection pipes. To solve these problems we suggest you contact Maggi Engineering Post-Sale Service, or your local dealer. 20. NOISE EMISSION Noise emission according to correct working of machine and balancing and grinding of tools, is variable and depends on working material, drill diameter and depth drill.

  • Page 35: Dust Emission

    For consulting the wiring diagrams, please see attached documents. 24. GUARANTEE Maggi Technology S.r.l. guarantee the mechanical parts of their machines against faulty construction for a period of 12 (twelve) months after the date of despatch of the machines. The guarantee is limited to the obligation to repair or replace free of charge any parts that prove to be faulty.
  • Page 36 Ship to: MAGGI TECHNOLOGY srl Vendita ed Assistenza Tecnica Via delle Regioni n°299 50052 CERTALDO (Fi) ITALIA...

  • Page 37: Spare Parts

    25. SPARE PARTS POS.  COD./CODE  Q. TA'/Q. TY  1  26273000  1  2  26272100  1  3  26271200  1  4  26271301  1  5  26271300  1  6  26271400  1  7  26272500  1  8  26271600  1  9  262517##  1  10  26054810  1  Pag. 30...
  • Page 38 1 - 26273000 Pag. 31...
  • Page 39 1 - 26273000 POS.  COD./CODE  Q. TA'/Q. TY  1  00000005  3  2  00000009  1  3  00000139  4  4  00000151  10  5  00005120  2  6  00005123  2  7  00005131  4  8  00015220  1  9  00015221  1  10  00015229  1  11  00015805  1  12  00015825 ...
  • Page 40 2 - 26272100 Pag. 33...
  • Page 41 2 - 26272100 POS.  COD./CODE  Q. TA'/Q. TY  1  00003423  2  2  00003455  2  3  00003456  4  4  00005120  9  5  00018307  4  6  00018312  2  7  00018521  4  8  36204102  1  9  36204103  1  10  36206111  2  11  36272101  1  Pag. 34...
  • Page 42 3 - 26271200 Pag. 35...
  • Page 43 3 - 26271200 POS.  COD./CODE  Q. TA'/Q. TY  1  00000147  2  2  00000150  1  3  00001160  1  4  00003460  3  5  00003461  6  6  00003521  1  7  00003905  1  8  00003920  1  9  00003969  1  10  00015815  1  11  00018295  2  12  00018307 ...
  • Page 44 4 - 26271301 Pag. 37...
  • Page 45 4 - 26271301 POS.  COD./CODE  Q. TA'/Q. TY  1  00003424  2  2  00003926  1  3  00004214  1  4  00004321  1  5  00018307  2  6  00018340  2  7  00018426  2  8  00018521  6  9  00018552  1  10  00160001  1  11  36050801  2  12  36250303 ...
  • Page 46 5 - 26271300 Pag. 39...
  • Page 47 5 - 26271300 POS.  COD./CODE  Q. TA'/Q. TY  1  00003424  2  2  00003926  1  3  00004214  1  4  00004321  1  5  00018307  2  6  00018340  2  7  00018426  2  8  00018521  6  9  00018552  1  10  00160001  1  11  36050801  2  12  36250303 ...
  • Page 48 6 - 26271400 Pag. 41...
  • Page 49 6 - 26271400 POS.  COD./CODE  Q. TA'/Q. TY  1  00000168  1  2  00000180  1  3  00000236  1  4  00001105  2  5  00001160  1  6  00001501  1  7  00003455  2  8  00003456  4  9  00003521  2  10  00003934  1  11  00003942  1  12  00003960 ...
  • Page 50 7 - 26272500 Pag. 43...
  • Page 51 7 - 26272500 POS.  COD./CODE  Q. TA'/Q. TY  1  00000051  6  2  00000151  6  3  00001102  1  4  00001110  2  5  00001120  2  6  00001121  2  7  00001128  2  8  00001250  2  9  00001999  3  10  00004022  2  11  00018439  2  12  00018460 ...
  • Page 52 8 - 26271600 Pag. 45...
  • Page 53 8 - 26271600 POS.  COD./CODE  Q. TA'/Q. TY  1  00003305  4  2  00003424  4  3  00003520  2  4  00004044  2  5  00005102  4  6  00018307  2  7  00018308  4  8  00018350  2  9  00018431  4  10  00018521  8  11  00018526  2  12  00018552 ...
  • Page 54 9 - 262517## Pag. 47...
  • Page 55 9 - 262517## POS.  COD./CODE  Q. TA'/Q. TY  1  00000037  20  2  00000041  4  3  00000042  4  4  00000211  21  5  00000220  1  6  00000250  1  7  00003305  21  8  00003337  21  9  00003424  42  10  00003703  1  11  00004103  21  12  00004289 ...
  • Page 56 10 - 26054810 Pag. 49...
  • Page 57 10 - 26054810 POS.  COD./CODE  Q. TA'/Q. TY  1  36001078  2  36003078  2  3  36050801  4  4  26050801  #  5  26054812  #  6  26054813  #  7  26054818  #  8  26054819  #  9  26054821  #  Pag. 50...
  • Page 58 PNEUMATIC SYSTEM Pag. 51...
  • Page 59 PNEUMATIC SYSTEM POS.  COD./CODE  Q. TA'/Q. TY  00015220 00001101 00001109 00015825 26054900 00015652 00001104 00015221 00015229 00015815 00015400 00001105 00004013 00015814 00015415 00001110 00015816 00004070 00001102 00001250 Pag. 52...

  • Page 60: Spare Parts Request

    SPARE PARTS REQUEST WARNING! FILL IN THIS FORM Customer Date ……………………………………………………. ………………………………………………………….. Telephone Address ………………………………………………………….. ………………………………………………………….. Telefax ………………………………………………………….. ………………………………………………………….. MACHINE TYPE SERIAL NUMBER DELIVERY DATE UNIT CODE CODE NAME QUANTITY NOTES ……………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………… N.B.: Attach a copy of each table that contains the requested item...
  • Page 61 This page was intentionally left blank...
  • Page 62 Maggi Technology S.r.l. Via delle Regioni, 299 50052 Certaldo (Fi) Italia Tel. +39 0571 63541 Fax. +39 0571 664275 E mail: service@maggi-technology.com...

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