Bilanciai DD1050 Use, Maintenance And Installation Manual
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Bilanciai DD1050 Use, Maintenance And Installation Manual

Bilanciai DD1050 Use, Maintenance And Installation Manual

Manual dosing device
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MANUAL DOSING DEVICE
USE, MAINTENANCE AND INSTALLATION MANUAL
Edition 02/03/2015
Manual code n° DD_400010en

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Summary of Contents for Bilanciai DD1050

  • Page 1 MANUAL DOSING DEVICE USE, MAINTENANCE AND INSTALLATION MANUAL Edition 02/03/2015 Manual code n° DD_400010en...

  • Page 2: Table Of Contents

    DD_400010en GENERAL INDEX General ..............................4 1.1. Main menu ............................5 Ingredients ..............................6 2.1. Enter an ingredient ..........................7 2.2. Modify an ingredient ..........................7 2.3. Cancel an ingredient ........................... 8 Products ..............................9 1.1. Enter a product ............................ 9 1.1.
  • Page 3 DD_400010en Setup ..............................42 13.1. Settings ............................42 13.1.1. Scale A zero tolerance ......................42 13.1.2. Scale B zero tolerance ......................42 13.1.3. Scale C zero tolerance ......................42 13.1.4. Scale D zero tolerance ......................42 13.1.5. Required quantity mode ......................42 13.1.6.

  • Page 4: General

    DD_400010en 1. GENERAL The terminal DD1050 manages MANUAL DOSING operations with recipes, products and ingredients. This terminal can manage up to 4 scales. A printer can be connected to the terminal to record all the completed recipes. If necessary, the operator can temporarily cut the printer off to avoid some recipes and enable it when needed.

  • Page 5: Main Menu

    DD_400010en 1.1. MAIN MENU When switched on the software opens with the following screen, main menu. On the right side of the page are buttons to browse the archives, and to enter in production. The buttons in the bottom of the page have the following meanings: Button to enter the TOOLS window Button to activate the standby display NOTE...

  • Page 6: Ingredients

    DD_400010en 2. INGREDIENTS Touch the INGREDIENTS button in the main menu. The list of the ingredients catalogued in the system is displayed. Next to the title of the window shows the current page number and the total number of pages. At the top of the page you will find the fields for which it is possible to filter the data archive.

  • Page 7: Enter An Ingredient

    DD_400010en Zero the total of the selected ingredient or of all the ingredients Quit and go back to the previous screen 2.1. ENTER AN INGREDIENT From the ingredients catalogue, touch the Enter button and gain access to the following window to enter the data of an ingredient.

  • Page 8: Cancel An Ingredient

    DD_400010en Confirms and saves the data Cancel the operation 2.3. CANCEL AN INGREDIENT From the ingredients catalogue, touch the Delete button, confirm the operation and the selected ingredient or the whole catalogue are cancelled. WARNING An ingredient currently bound with a catalogued product cannot be cancelled.

  • Page 9: Products

    DD_400010en 3. PRODUCTS From the main menu, touch the PRODUCTS key to open the products catalogue of the system. For the meaning of the buttons, see the paragraph “Ingredients”, and the following: Remove the filter Display ingredient list of the selected product Make a copy of the selected product Zero the total of the selected product or of all the products 1.1.
  • Page 10 DD_400010en Field specs: Code 25 characters Description 100 characters Confirms and saves the data Cancel the operation...

  • Page 11: Modify A Product

    DD_400010en 1.1. MODIFY A PRODUCT From the products catalogue, touch the Modify button and gain access to the following window displaying the data of the product selected in the previous screen. Confirms and saves the data Cancel the operation 1.2. CANCEL A PRODUCT From the products catalogue, touch the Delete button, confirm the operation and the selected product or the whole catalogue are cancelled.

  • Page 12: Product's Ingredients

    DD_400010en 4. PRODUCT’S INGREDIENTS Touch the product’s ingredients button and gain access to the following mask with the list of the ingredients of the selected product. Each ingredient is detailed with: • Ingredient code and description • Required weight and tolerance •...
  • Page 13 DD_400010en NOTE It’s possible to recall an ingredient, already encoded in the ingredients archive, by reading a barcode (from serial reader) that contains the code of the ingredient. By enabling \ disabling the option "Totalize" you can decide whether the ingredient will be totalized (i.e. the dosed quantity is used in the calculation of the total for ingredient, total for recipe and is reported in the recipe archive).

  • Page 14: Modify An Ingredient

    DD_400010en 2.2. MODIFY AN INGREDIENT From the product’s ingredients list, touch the Modify button and gain access to the same window but with the data of the formula ingredient selected in the list. Confirms and saves the data Cancel the operation 2.3.

  • Page 15: Recipe Plans

    DD_400010en 5. RECIPE PLANS A recipe plan is made up of a series of recipes to be carried out in a sequence. Every recipe plan item must be characterized by the recipe, the quantity to produce, how many times the recipe shall be repeated and the batch code to bind with the cycle.

  • Page 16: Enter A Recipe Plan

    DD_400010en 3.1. ENTER A RECIPE PLAN From the recipe plan catalogue, touch the Enter button and gain access to the following window to enter data belonging to a recipe plan. Field specs: Code 25 characters Description 100 characters Confirms and saves the data Cancel the operation...

  • Page 17: Modify A Recipe Plan

    DD_400010en 3.2. MODIFY A RECIPE PLAN From the recipe plan catalogue, touch the Modify button and gain access to the following window displaying the data of the recipe plan selected in the previous screen. Confirms and saves the data Cancel the operation 3.3.

  • Page 18: Recipe Plan Items

    DD_400010en 6. RECIPE PLAN ITEMS Touch the recipe plan items button and gain access to the following window with the list of the recipe plan items of the recipe plan selected in the grid For the meaning of the buttons, see the paragraph “Ingredients”, and the following: Move the selected recipe plan item to the previous processing position Move the selected recipe plan item to the following processing position...

  • Page 19: Enter A Recipe Plan Item

    DD_400010en 4.1. ENTER A RECIPE PLAN ITEM From the recipe plan items list, touch the Enter button and gain access to the following window to enter a new recipe plan item. A recipe plan item is characterized by: • a product for the dosing operation •...
  • Page 20 DD_400010en E.g.: Setting just one recipe plan item configured as follows: • Product = F1 • Quantity = 150 kg • Batch = L001 • Cycles = 3 The result is 3 dosing operations implementing product F1, all marked with batch L001. Setting 3 recipe plan items instead configured as follows: •...

  • Page 21: Modify A Recipe Plan Item

    DD_400010en 4.2. MODIFY A RECIPE PLAN ITEM From the recipe plan items list, touch the Modify button and gain access to the same window but with the data of the recipe plan item selected in the list. Confirms and saves the data Cancel the operation 4.3.

  • Page 22: Operators

    DD_400010en 7. OPERATORS From the main menu, touch the OPERATORS button to open the operators catalogue of the system. For the meaning of the buttons, see the paragraph “Ingredients”.

  • Page 23: Enter An Operator

    DD_400010en 5.1. ENTER AN OPERATOR From the operators catalogue, touch the Enter button and gain access to the following window to enter the data of an operator. Field specs: Code 25 characters Description 100 characters Confirms and saves the data Cancel the operation...

  • Page 24: Modify An Operator

    DD_400010en 5.2. MODIFY AN OPERATOR From the operators catalogue, touch the Modify button and gain access to the following window displaying the data of the operator selected in the previous screen. Confirms and saves the data Cancel the operation 5.3. CANCEL AN OPERATOR From the operators catalogue, touch the Delete button, confirm the operation and the selected operator or the whole catalogue are cancelled.

  • Page 25: Recipe Archive

    DD_400010en 8. RECIPE ARCHIVE From the TOOLS window, touch the RECIPE ARCHIVE button to gain access to the list of all the recipes processed. For each recipe are showed: date and time, the recipe plan, the batch, the product, the required and the extract.
  • Page 26 DD_400010en For each component of the product, displays the data related to the ingredient, the required weight, tolerance and the extracted weight. The Recipe Archive Details contains the fields: Primary key RECIPE ARCHIVE Foreign key that associates each row in the Recipe Archive Details with the corresponding row of the Recipe Archive INGREDIENT Ingredient code...

  • Page 27: Tools

    DD_400010en 9. TOOLS From the main menu, touch the TOOLS button to gain access to the system utilities. 7.1. SETUP Use this button to access the system configuration. 7.2. DATE AND TIME Use this button to access the window that allows you to adjust the system date and time. 7.3.

  • Page 28: Db Synchronization

    DD_400010en  Enable \ disable the sequential number and modify the value  Access the setup window for the network printer or PDF  Access the system setup  Access the setup window for transmissions 7.4. DB SYNCHRONIZATION Through this button you can synchronize the database of the terminal with a remote database. 7.5.

  • Page 29: Export

    DD_400010en  Press the import button 7.9. EXPORT Display the window to export archives to a csv file. 1. Select the archives you want to export 2. Select where to save the file:  NAND_Flash is the internal hard drive of the terminal ...

  • Page 30: Recipe Start

    DD_400010en 10. RECIPE START From the main menu, touch the RECIPE START button to open the window to manage the dosing operations. Throughout the manual, these expressions mean:  DOSING OPERATION: all the data processing needed to extract the product, print and/or totalize the weighing data and the scale unloading.
  • Page 31 DD_400010en It shows whether the printing of the dosage cycle is enabled or disabled. This icon is the indicator of the enable of the parameter "AUTOMATIC FEED PRODUCT". If the parameter is enabled at the end of a dosing process, if there's another one in the dosing queue, when the starting conditions are verified, it automatically starts the next one.
  • Page 32 DD_400010en is just to confirm that the ingredient has been added as it is not saved the real weight of the ingredient. To each weighing saves the following data which will then be stored in the Recipe Archive to keep the traceability of the ingredients: ...
  • Page 33 DD_400010en  Extract 8 kg of Ingredient1 batch “123”  Press the "NEXT" button to acquire the weight of the Ingredient1 batch “123”  Press the "Change ingredient batch" button and enter the new ingredient batch, in this case “124” ...
  • Page 34 DD_400010en...

  • Page 35: Select A Product / Recipe Plan

    DD_400010en 8.1. SELECT A PRODUCT / RECIPE PLAN In the dosage window, touch the SEL.PLAN button to open the following mask. The buttons have the following meanings: 10.1.1. RECALL RECIPE PLAN To set a recipe plan, that is a list of products to produce sequentially (see chapter about recipe plans). associating to it a number of repeat cycles.

  • Page 36: Pending Recipes

    DD_400010en Tick PRINT RECOMPUTED PRODUCT to print the selected product for the dosage. The printout consists of the following data:  Header "Production product", the date and the time.  Production batch.  Product’s description.  Production required.  List of ingredients that make up the product; for each of them are printed the code and the description associated with the indication of the scale on which to weigh the ingredient, the required weight and the tolerance and calculated with the possible recalculation and the indication of the product "...

  • Page 37: Dosage Cycle

    DD_400010en 11. DOSAGE CYCLE Touch the START button after setting the product / recipe plan. The window displays the following data related to the work in progress: RECIPE PLAN Code, description and cycle of the recipe plan in progress. E.g.: 1/4 means that the first of the four recipe plan items is in progress. PRODUCT Code, description, batch and cycle of the product in progress.

  • Page 38: Dosage Cycle Description

    DD_400010en 9.1. DOSAGE CYCLE DESCRIPTION A dosage operation is made up by the following phases: INITIAL PHASE 11.1.1. Touching START means “START DOSAGE”. The terminal checks all the necessary conditions are present to carry a dosage out. The weight on the selected scale is stored as tare value and then the tolerance range is calculated using the “required”...

  • Page 39: Unloading Phase

    DD_400010en In case the printer does not work (e.g.: it runs out of paper), the terminal automatically and temporarily stops the dosing operations (STOP). Solve the problem leading to the failure; touch START and the dosing operations re-start from the printing phase. Note: If the printing phase is due to trouble in extraction or the dosage has been definitely stopped, the last line of the cycle data is “---- Recipe interrupted ----“.

  • Page 40: Remote Commands

    DD_400010en 12. REMOTE COMMANDS SYMBOLS Here are the conventions applied to describe the on serial line, net or profibus.  Normal characters are identified by their symbol.  Check digits are in brackets and in uppercase letters. For example: <CR> means the carriage return character. <SP>...

  • Page 41: Requesting The Code Of The Ingredient In Progress

    DD_400010en 1.5. REQUESTING THE CODE OF THE INGREDIENT IN PROGRESS PC < CR > 1.6. START DOSING ST < CR >...
  • Page 42 DD_400010en 13. SETUP From the TOOLS window, touch the SETUP button to gain access to the system setup. The following parameters can be set during configuration: 13.1. SETTINGS 13.1.1. SCALE A ZERO TOLERANCE Max value for empty scale A. 13.1.2. SCALE B ZERO TOLERANCE Max value for empty scale B.
  • Page 43 DD_400010en 13.1.7. START OVER ZERO TOLERANCE When enabled, a dosing cycle is allowed even if the scale detects a weight out of the scale tolerance of zero. 13.1.8. ENABLE CHANGE INGREDIENT FORCED Whenever this option is enabled during dosage, a button is displayed (FORCE NEXT) to shift to the next ingredient in the dosage cycle even if the weight of the current ingredient is below the required tolerance.
  • Page 44 DD_400010en 13.1.22. REQUIRED INSERTION OF INGREDIENT BATCH When this option is enabled during processing is required to enter the batch associated with the ingredient if it is not already present. 13.1.23. REQUIRED OPERATOR SELECTION When this option is enabled, it’s not possible to work a product or a recipe plan if the operator who is working on the terminal did not previously identified.
  • Page 45 DD_400010en Active when the gross weight of scale "B" is within the set tolerance of zero. 13.3.4. SELECTED SCALE C Managed anytime. Active when scale "C" is selected. 13.3.5. ZERO SCALE C Managed anytime. Active when the gross weight of scale "C" is within the set tolerance of zero. 13.3.6.
  • Page 46 DD_400010en 13.3.14. DISCHARGING PHASE This contact is managed during unloading only. It is active when the message “RECIPE COMPLETE” is displayed. 13.4. PRINT 13.4.1. PRINT AT THE END OF THE BATCH If enabled, at the end of each dosage a receipt is printed. 13.4.2.
  • Page 47 DD_400010en Società Cooperativa Bilanciai Campogalliano - 41011 Campogalliano (MO) Italy Via S. Ferrari, 16 - Tel. +39 (0)59 893 611 - Fax +39 (0)59 527 079 Web: http://www.coopbilanciai.it - E-mail:cb@coopbilanciai.it Servizio Assistenza Clienti Tel. +39 (0)59 893 612 - Fax +39 (0)59 527 294...

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