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EWC Controls ULTRA-ZONE NCM-3z Technical Bulletin

Zone control system

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The new NCM-3z Zone Control System has been enhanced and includes
easy menu programming via the large LCD screen. The LCD displays real
time "System Status" such as Supply Air Temperature, System Mode of
Operation, Fresh Air cycles & Status of the new on-board Safety Interlock.
Connect the innovative Data output to our model DAPC, and modulate your
EWC® zone dampers to control the HVAC system Static Pressure. Easily
control 24vac legacy HVAC systems and create 2 or 3 air zones in your home
or small business. Use EWC® 24vac motorized dampers and any off-the-
shelf 24vac thermostats you desire, including WiFi models. Try out the Next
Generation NCM-3z Zone Controller and discover why it is the most reliable
& technician friendly, residential Zone Controller in the HVAC Industry.
Control 2 or 3 air zones with 24vac Power
Zone
Open/Power Close
Capacity
Ultra-Zone® motors (MA-ND5 or MA-15S) are
required in order to utilize the DAPC.
Control 24vac 2 Heat / 1 Cool fuel systems
Compatible
(Gas, Oil, Electric, Hydronic). You can also
HVAC
control 2 Heat / 1 Cool standard Heat Pumps.
Systems
The NCM-3z is compatible with typical 24vac
single stage Heat/Cool thermostat and 2 Heat/
Compatible
1Cool Heat Pump thermostats. Hard wired,
Thermostats
Battery or Power Robbing types are
compatible. The NCM-3z is compatible with
Smart WiFi thermostats as well, assuming a
sufficient number of wires exist at each
thermostat location. See Notes, Page 12.
Automatic
The NCM-3z is compatible with "automatic
Heat / Cool
changeover" thermostat settings, which allows
for individual zoned comfort.
Changeover
The Liquid Crystal Display continuously
Status LCD
scrolls to show the status of the Zone system
(Heat Mode, Cool Mode, Fan mode or Idle)..
System Heat ON
The supply air temperature is also displayed
including status of the S1/S2 safety circuit.
Four buttons are provided just below the LCD
4 Button LCD
screen. Press Left or Right button to scroll thru
Programming
the Menu. Then make your selections using the
Up & Down buttons. While the screen is
scrolling, press the Up or Down buttons to
observe Thermostat demands from each zone
and other system information.
In addition to the LCD, a total of 7 colored
LED's provide visual indication of the HVAC
System LED's
system status & zone damper position.
Three green LED's labeled Zone 1, Zone 2 &
Damper LED's
Zone 3, provide indication of which zone
dampers are energized to the open position.
EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362
1
P/N 090375A0269 REV. A Copyright © November 09, 2023
Forced Air
Zone Controls
(floating point)
EWC Controls Inc. ALL Rights Reserved
®
NCM-3z Zone Control System
dampers.
Figure 1. NCM-3z panel
A "Data" output terminal is provided for use with the
Digital
Ultra-Zone model DAPC. The "Distributed Air
Damper
Pressure Controller" can monitor zone damper
Position
positions via the NCM-3z (EWCnet) data signal. The
Feature
DAPC can modulate compatible zone dampers to
control the system static pressure at the design or
desired set-point. The DAPC also shares the static
pressure data with the NCM-3z to display on the LCD.
24vac
The NCM-3z provides a 24vac output that you can use
Accessory
to power accessories like the DAPC modulating
Output
damper control, or the SBD2 Smart Bypass Damper.
On two zone applications, the spare Zone 3 may be
Fresh Air
used to control a Fresh Air damper. The NCM-3z will
Feature
calculate "Minutes of Fresh Air" per hour for you,
based on several variables. See page 7 for details.
The NCM-3z includes an on-board safety circuit.. The
Safety
S1/S2 terminals can be connected to "dry contact" wet
(S1 / S2)
switches, fire/smoke monitors or refrigerant leak
Interlock
monitors. If the safety device activates, the NCM-3z
Feature
will shut-down the HVAC system and close all zone
dampers, or open all zone dampers but only run the fan.
This contractor friendly feature eliminates the question
"How do I wire my safety devices" on a zoned HVAC
system. See page 6 & 10 for details.
LEAVE THIS BULLETIN ON THE JOB SITE FOR FUTURE REFERENCE
E-Mail- info@ewccontrols.com
www.ewccontrols.com

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Summary of Contents for EWC Controls ULTRA-ZONE NCM-3z

  • Page 1 “How do I wire my safety devices” on a zoned HVAC dampers are energized to the open position. system. See page 6 & 10 for details. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com P/N 090375A0269 REV. A Copyright © November 09, 2023 EWC Controls Inc.
  • Page 2: Installation Instructions

    INSTALLATION INSTRUCTIONS The zoned installation shall comply with National and/or Local Mechanical / Building Code including applicable ACCA standards. Typical Up-flow Installation with MOUNTING: Choose a suitable location to mount the NCM-3z housing. DX Cooling Suitable locations are on the Return Duct, a Nearby Gypsum Wall or Plywood mounted to wall studs.
  • Page 3 Zone 16 character Multi-Function NCM-3z Features Zone Damper Liquid Crystal Display Menu/Programming Buttons at a Glance Damper Zone Zone Circuit Circuit Breaker Breaker Zone Thermostat Zone Thermostat System System System IDLE System IDLE IDLE IDLE System IDLE System IDLE Dedicated 24vac Zone Damper...
  • Page 4: Emergency Off

    Step 2. Remember to set this feature back to furnaces. The adjustable Gas Limit range is 120°F to OFF, after your Heat Pump is repaired and operational. 180°F. Continued on next page... EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 5 Now the W2 Timer must “time out” again before lowering of the Cool Limit set-point is not recommended. the NCM-3z will energize W2/E. Continued on upper right... EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 6 HVAC operations after a 4 minute delay expires. additional zone demands are detected, the NCM-3z will See page 10 for details on connecting safety devices! enter “idle mode” until zone demands are detected. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 7 NCM-3z will force a FA cycle (at the end of square footage as you can. the hour), to satisfy the number of FA minutes remaining. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 8 The NCM-3z will toggle the LCD screen to Fresh Air and Supply air sensor events. See page 6& 7. show the real time Supply Air temperature as well. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 9 * Do Not install the supply air sensor in the bypass duct or return duct. operations. * Avoid splicing the SAS field wiring and creating additional resistance, which will affect temperature accuracy. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 10 Alarm panel is reset, and the S1/S2 circuit closes. Warning: Residential zone operations in 4 minutes. See page 6 & 10. dampers are not fire/smoke rated. No claims/guarantees of such are made herein. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 11 3 Zone Heat/Cool Application Ultra-Zone® Ultra-Zone® Damper #2 Damper #3 Typical Typical Heat/Cool Heat/Cool Thermostat Thermostat System Heat ON System Heat ON System IDLE System IDLE Dedicated Ultra-Zone® To Line Voltage. Damper #1 Provide Over-Current Protection. Data wire to DAPC 24v power to DAPC model EBD or SBD Typical...
  • Page 12: Thermostat Wiring

    NOTE 4: EWC highly recommends that you disable the anti-short cycle compressor delay in all zone thermostats. The NCM-3z “built-in” time delays will protect the equipment and you will avoid the possibility of time delays stacking, and/or adversely affecting the NCM-3z sequence of operation. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-635-8646 E-Mail- info@ewccontrols.com...
  • Page 13: System Wiring

    Staging Timer, the default delay is 15 the “O” terminal. minutes. The adjustable range is 7 to 42 minutes. Auxiliary heat always connects to the W2/E terminal! Figure 14 Figure 12 EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-635-8646 E-Mail- info@ewccontrols.com...
  • Page 14 Set FAN mode to HYDRO! contacts will close this circuit when the W1/B output energizes Set FAN DELAY to 45 seconds No need for FAN DELAY Figure 18 Figure 17 EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-635-8646 E-Mail- info@ewccontrols.com...
  • Page 15 If you need to connect numerous dampers to a single of HVAC Unit Transformer zone, use figure 22 to separate and isolate the increased electrical load, of multiple damper motors. 0075 Figure 22 EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 16 System IDLE System SP: 0.00” System SP: 0.00” To Line Voltage Use 18awg of HVAC 3 conductor solid copper cable. Indoor unit Shielded cable is not required. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 17 To Line Voltage Use 18awg of HVAC 3 conductor solid copper cable. 24vac 24vac Indoor unit Shielded cable is Common not required. 24vac Constant Power Required EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 18 24vac Factory Wiring = To Line Voltage Constant Use 18awg of HVAC 3 conductor Power solid copper cable. Required Indoor unit Shielded cable is not required. EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...
  • Page 19 Thermostat 3 ZONE SYSTEM Thermostat ZONE 3 ZONE 2 MODULATING Zone 3 Damper Zone 2 Damper CONFIGURATION To Line Voltage of HVAC Indoor unit Zone 1 Damper DEDICATED Power Supply 24vac 40va - 75va “listed” Transformer Thermostat ZONE 1 Return Air Filter PITOT TUBES Single Stage...
  • Page 20: Technical Support

    When calling for Technical Support from the job-site, please have a good quality multi-meter, pocket screwdriver, and wire cutters/strippers on hand. Call 1-800-446-3110 Monday - Friday 8am to 5pm EST. Register your NCM-3z 5 year warranty at https://ewccontrols.com/warranty/ Copyright © 11/09/2023 EWC Controls Inc. 385 Highway 33 Englishtown, NJ 07726 800-446-3110 FAX 732-446-5362 E-Mail- info@ewccontrols.com...