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Operator’s Manual Agricultural sprayer Novation N1000 and N1250 MS Gregson inc. 4300, Vachon st, Drummondville, Qc, Canada, J2B 6V4 Manuel d’utilisateur Tel.: 819 474-1910 • Fax: 819 474-5317 N° A120-0005-OPA Révision 5 info@msgregson.com • www.msgregson.com...
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Congratulations on purchasing your new MS Gregson equipment. This equipment is manufactured with top quality components and is engineered using the latest technology to provide outstanding effi ciency for years to come. This manual is designed to help you in operating your new equipment. Please take the time to read this manual completely before using your new equip- ment.
TABLE OF CONTENTS 1-FORMS Registration of guarantees form ..................... 7-8 Dealer inspection form ........................9-10 2-INTRODUCTION Expressed warranties ........................11 2.2 Product identifi cation sheet ......................12 2.3 Understanding and reading the manual ...................13 3-SAFETY INSTRUCTIONS Security warning symbols ......................... 14 3.2 General security warnings .........................15 3.3 Chemical product cautions ......................
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TABLE OF CONTENTS 6-STARTING Hydraulic adjustment ......................35 to 38 6.2 Spray circuit ............................39 6.3 Chemical inductor ........................40-41 6.4 Use of the rinsing tank and nozzles (optional) ................42 6.5 Procedure for cleaning the spray boom and spray control ............. 43 6.6 Use of a rate controller ........................43-44 7-CALIBRATION Calibration value for Raven controller SCS series (SCS440-SCS450-SCS460)......
1- FORMS REGISTRATION OF GUARANTEES FORM 4300 Vachon St., Drummondville, Qc J2B 6V4 Tel. : (877) 470-3052 • Fax : (877) 474 5317 E-mail : orders@msgregson.com • Web : www.msgregson.com Return this form with the sales invoice. This registration of guarantees will be use for the implementation of the warranty.
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1- FORMS 4300 rue Vachon, Drummondville, Qc J2B 6V4 Tél. : (877) 470-3052 • Télec. : (877) 474 5317 Courriel : orders@msgregson.com • Internet : www.msgregson.com Veuillez compléter ce formulaire et le retourner après la livraison de l’unité. Cet enregistrement sera utilisé pour la mise en vigueur de la garantie.
1- FORMS IMPORTANT ! It is the responsibility of the dealer to inspect the machine upon reception. This form should be retained in the dealer paper case fi le. Before performing any repairs on a product, the owner’s manual must be carefully read. Tests must never be performed with chemical products in the tank.
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1- FORMS WATER PIPING TEST 8. Check rate control calibration numbers in owner’s manual. 9. Verify rate control speed/ flow reading and speed reading. 10. Verify electrical connections. 11. Verify hose and wire routing. 12. Verify boom valve sections (open/close) 13.
2.1 - Expressed warranties LIMITED WARRANTY The sprayers manufactured by MS Gregson Inc. are warranted, to the original purchaser, to be free from defects in materials and workmanship for the pe- riods specifi ed below. Normal use conditions, according to the instructions in the operator’s manual, apply. This limited warranty is subject to the exclusions listed below, is calculated from the date of delivery to the original purchaser, and applies to the original components only.
2- INTRODUCTION 2.2 - Product identifi cation Sheet In order to help your dealer respond to all your needs, please note below the model number and serial number of your machine. Add com- plete information of your dealer for future reference. MS Gregson div.
2.3 - Understanding and Reading the Manual Carefully read the operator’s manual in order to properly use and maintain the sprayer. Any negligence in this regard may result in injury or property damage. This manual and the warning stickers are available from your dealer. Each new operator must have received the training required to operate such equipment and have read the operator’s manual.
3.1 - Security warning symbols Indicates an immediate hazardous situation that, if not avoided, results in death or serious DANGER injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or WARNING serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in a minor or CAUTION intermediate injury.
3- SAFETY INSTRUCTIONS 3.2 - General Security warnings • All people using this equipment must read the operator’s manual. • Keep all security guidelines in place. • Respect all applicable laws concerning permits and qualifi cations of operators. Not respecting these guidelines is unlawful and unsafe.
3.3 - Chemical product cautions • This sprayer was developed and should only be used for the application of phyto-sanitary crop-protective products and agricultural fertiliser. • Always choose the appropriate chemical product for each job. Handle and apply with care. •...
3- SAFETY INSTRUCTIONS 3.6 - Platform access cautions To prevent serious injury or death • Use caution when climbing the ladder or when on the platform. • Only use the ladder to get on or off of the sprayer. • Do not allow non-authorized people to use the machine. •...
3- SAFETY INSTRUCTIONS 3.9 - Cautions during sprayer operation DANGER • Stay clear of power lines when opening or closing the sprayer booms. This equipment is not grounded. Electrocution can happen without direct contact. • Be sure there is no person or object in the path of the sprayer booms. Always be aware of the position of the boom. •...
3- SAFETY INSTRUCTIONS 3.11 - Use of the Sprayer The Novation sprayer must be used for agricultural purposes only and was designed for the application of phytosanitary products for crop protection and for the application of agricultura fertilizer. For questions regarding chemicals, call the nearest poison control centre or the 911 emergency service.
3- SAFETY INSTRUCTIONS 3.12 - Before Using the Sprayer Take note of all the following warnings. • Never remove, alter or hide warning stickers. • Replace missing or damaged stickers. Replacement stickers are available from your dealer. All stickers can be ordered under part number A120-0005A.
3- SAFETY INSTRUCTIONS 3.12 - Before Using the Sprayer DANGER! Make sure the reservoirs are empty, do not go over the 500 gallons mark when the sprayer is supported by the jack. The indicator gauge of the main reservoir only gives an approximation of its content. The gauge is factory calibrated at 500 US gallons when the frame is level.
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3- SAFETY INSTRUCTIONS DANGER DANGER RISQUE DE CONTAMINATION CHIMIQUE TOXIC CHEMICAL HAZARD PORTER LES NE PAS NE PAS INGÉRER WEAR DON'T DON'T ÉQUIPEMENTS DE RESPIRER DE DE PRODUIT PROTECTIVE BREATHE INGEST PROTECTION REQUIS VAPEUR CHIMIQUE EQUIPMENT VAPOR CHEMICAL • Ne jamais entrer en •...
4- SPRAYER DESCRIPTION 4.1 - Recommended Tractors The operating power specifi cations suggested below are based on normal operating conditions and do not apply to all situations. Requirements: 1. The tractor must be equipped with a 7-pin trailer light connector for the electrical connection of the warning lights. 2.
4- SPRAYER DESCRIPTION 4.2 - Description and Components 1. Hitch 2. Auxiliary rinse tank 3. Clean water tank—cleaning water 4. Main tank 5. Front boom support 6. Suction valves and fi lter assembly 7. Lifting Left Right Rear View Break-a-way Secondary 10.
5- SPRAYER INSTALLATION 5.1 - Lights for road circulation When driving on public roads, the cable with a connector for lights (A) must be connected to the tractor. Hazard lights and road signs required are provided. Brake lights are not included. Connection for air suspension (optional) The power of the air suspension compressor is connected to the tractor by 7-pin connection plug.
5- SPRAYER INSTALLATION 5.2 - Sprayer Coupling Things to do upon initial installation : • Remove the boom fasteners used during transport (1). • Remove the fastener maintaining hoses and cables on the tow bar during transport (2). • Remove the lifting stopper (3). •...
4- SPRAYER INSTALLATION 5.3 - Connection of hydraulic hoses to the hydraulic system of the tractor WARNING ! Before applying pressure to the hydraulic system, consult the Adjustment and Settings section. An incorrect adjustment to the hydraulic system can cause overheating and damages to the tractor. Diff erent adjustments are required depending on the type of hydraulic circuit of the tractor.
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5- SPRAYER INSTALLATION Steering axles (optional) The sprayer comes standard with a fi xed axle. You can replace the fi xed axle to a steering axle. The steering axle is available for a wheel track spacing 72’’ . Connection of hydraulic hoses (steering axles) Connect the couplings of the hydraulic hoses to those of the tractor.
5- SPRAYER INSTALLATION 5.4 - Coupling and uncoupling to the Tractor Coupling to the Tractor • Install the coupler knuckle pin. • Secure the safety chain to the tractor. • Remove the jack and place it in the storage rim. •...
5- SPRAYER INSTALLATION 5.5 - Adjustment of the wheel track spacing (optional) The sprayer comes standard with a 90" to 120" manual adjustable wheel spacing. Tires are mounted with V bars pointing backwards to reduce wear and vibration. In addition, at the back of the tire, the V-shaped bars funnel dirt and debris to the middle of the tire to prevent them from falling on crop plants.
5- SPRAYER INSTALLATION 5.6 - Hydaulic adjustment of the wheel track spacing (optional) WARNING ! Adjustment of the wheel spacing must be done with empty tanks. 1. Unscrew the lock nuts of the 4 set screws located under the axle with a 1-1/8" wrench. Then, unscrew the set screws with a 3/4"...
5- SPRAYER INSTALLATION - Installation with a spraying console...
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5- SPRAYER INSTALLATION The power harness (6) and the sprayig harness (7) must be brought inside the cabin of the tractor. Consult the tractor manual for the correct place. Install the spray rate controller (2) inside the cabin. Refer to the console manual for installation instructions. Secure the connections between the console and the harness supplied with the sprayer console.
5- SPRAYER INSTALLATION 5.8 - Installation without spraying console Without a spraying console, install the LogicControl hydroelectric console as described in the previous section and connect the spraying control harness to the rate controller. The spraying control harness responds to one of the two following standards: A cable adaptor (A390-0016) allows a 22 branch sprayer to plug in 37 branch rate controller.
6- STARTING 6.1 Hydraulic adjustment WARNING ! Never run the pump without water. The pump may get damaged if the pump and the ligne d’aspiration are empty. Be sure that the pump has water running through it before starting the hydraulic flow. When stopping the directional valve, move the selector lever to the floating position to allow the flow of oil to stop gradually.
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6- STARTING 1. Do not use a restriction orifi ce at the motor entry (P) (1 on fi gure 27). 2. Make sure to close and lock down the bypass adjusting screw in the hydraulic motor (4 on fi gure 27). 3.
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6- STARTING 6.1.2 Hydraulic adjustment for the hydraulic outlet (hydraulic block) IMPORTANT ! Refer to section 6.1.3 for oil flow adjustment of the booms Open Circuit (up to 5 gpm - factory setting) 1. The DMP valve must be in the DMP A position. 2.
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6- STARTING 6.1.3 Oil flow adjustment for the booms The oil flow for the booms is factory adjusted to 5 gpm. The control valve has been adjusted for optimal performance. WARNING ! DO NOT CHANGE the flow control setting. This can increase the engine revolution (RPM) ans cause dommage. MPORTANT ! The oil flow from distributor feeding the hydraulic block of booms functions must be at least 6 gmp.
6- STARTING 6.2 - Spray Circuit Control valves are all located on the left side of the sprayer between the ladder and the tire. 3-way agitation/rinse valve Main fi lter Drain valve (optional) Filling inlet, rinse tank 3-way suction Filling inlet, main tank valve (With optional one-way valve) Filling of the main and rinse tanks using the external inlet...
6- STARTING 6.2 - Spray Circuit Filling of clean water tank Do not leave the rinse water in the sprayer for a long period of time as high temperatures can cause potentially harmful microorganisms to develop. 6.3 - Chemical inductor 6.3.1 Adding chemical products with the chemical inductor (option) WARNING ! The pre-mixer must always be empty during transport.
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6- STARTING Procedure: The sprayer pump must be working to at least 100 lb/in suffi cient operational speed. 1. Fill the main tank with half of the required quantity of water. 2. Turn on agitation valve to desired level. 3. Lower the pre-mixer. 4.
6- STARTING 6.4 - Use of the rinsing tank and nozzles (optional) Rinsing tank: it is important to rinse the sprayer after each use or every change of product in the tank. In most cases it is suggested to rinse and clean the sprayer in the fi...
6- STARTING 6.5 - Procedure for cleaning the spray boom and spray control 1. Ensure the rinse tank is fi lled with clean water. 2. Stop the pump and turn the 3-way suction valve in the “Rinse tank” position. 3. Start the pump and continue to spray until water comes out of the nozzles. 4.
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6- STARTING To calibrate the console, refer to the manual corresponding to each of the controllers that can be used with this type of equipment. It is best to unplug the Automatic Start/Stop connector before beginning controller calibration. In order to facilitate maintenance, prevent data loss and the replacement of the controller, calibration data should be transcribed in the manual under the relevant section according to the type of controller used.
7- CALIBRATION 7.2 - Calibration value for Micro-Trak controller F series (SprayMate-MT3405F-MT3407F) Special calibration: 1000 AUTO VOLUME AREA Fill Tank Size Units (1) (2) (3) (1) (2) (3) VOLUME / Tank Set Point DISTANCE Valve Voltage MINUTE AREA / TANK Auto Shut-off On/Off Material HOUR...
7- CALIBRATION 7.3 Sprayer Calibration The calibration of the sprayer is an important step in preparing phyto-sanitary treatment and is necessary in order to have effi cient results. A good calibration is one of the steps that will guarantee a uniform application. It is important to completely calibrate the sprayer at the beginning of the season, and also when the applying conditions change signifi...
9- MAINTENANCE 9.1 - Main and line pressure gauges (optional) Main pressure reading The main pressure reading indicates the working pressure and must be used only as a refe- rence. For nozzle calibration, and according to flow charts, pressure must be taken at the nozzle.
9.2 - Off -Season Storage For off -season storage, follow the same steps described in the Uncoupling the Sprayer section, and then complete with the following steps: • Lubricate the cylinder rods (lifting and variable geometry) with a solution of 40% diesel and 60% oil. •...
9- MAINTENANCE 9.3 - Instructions for the safe maintenance of the sprayer Stop the engine and remove the ignition key. Maintain the sprayer and accessories in good working condition. Maintain all safety devices in place and in good working condition. Unauthorized modifi...
9- MAINTENANCE 9.4 - Cleaning of the fi lter cartridges (daily) 9.5 - Lubrication (every 25 hours) Lubricate the sliding axle and the break-a-way with a lithium-type grease containing molybdenumdisulphite and graphite (Shell SAS 4000, Castrol Molymax), which is resistant to sliding. 9.6 - Monthly maintenance Disassemble the nozzle stand assembly and clean with mild soap and a brush.
9- MAINTENANCE 9.8 - Proper disposal of waste Proper disposal of waste Excess spray liquid must be removed and/or disposed according to existing regulations. Never rinse the main tank by disposing the rinse residues into storm water sewers. Oil and antifreeze must be removed and disposed in established collection centres. Wash water must also be recovered to prevent contamination of surface water and groundwater.
10- TECHNICAL SPECIFICATIONS 10.1 - Novation frame specifi cations Technical Specifi cations Weights are provided only as a Novation Frame N1000 N1250 reference and are given for units equipped with a rinse tank, a pre- Main tank capacity 3850 l / 1000 gal. us 4730 l / 1250 gal.
10- TECHNICAL SPECIFICATIONS 10.23 Tightening torque values The following table shows the tightening torque values for the diff erent nuts and bolts. Screw the bolts to the specifi ed value shown in the table unless otherwise specifi ed. Use this table as a guide. Replace the bolts with the same size bolt. The tightening torque value is identifi...
10- TECHNICAL SPECIFICATIONS 10.24 Conversion table Application rate Cubic Measures 1 US gallon per acre (GPA) 9,35 litres per hectare 1 cubic inch 16,3862 cubic centimetres 2.9 US oz. per 1,000 sq. feet 1 US gallon per acre (GPA) 1cubic foot 0,0283 cubic metre Capacity 1 cubic yard...
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10- TECHNICAL SPECIFICATIONS Volume Density kg / L Conversion factor 1 Imp. oz. 0,961 US oz. 0,84 0,92 1 Imp. gal. 1,201 US gal. 0,96 0,98 1 US oz. 1,041 Imp. oz. 1,00 1,00 1 US gal 0,833 Imp. gal. 1,08 1,04 1 US gal...
11- TROUBLE SHOOTING 11.1 - Procedure to test flow meter cables Disconnect cable from flow sensor. Hold flow sensor cable so that the keyway is pointing in the 12 o’clock position. Pin designation 2 o’clock socket location is power. 10 o’clock socket location is ground. 6 o’clock socket location is signal.
11- TROUBLE SHOOTING 11.2 - Quick check of the rate controller Ensure that all calibration data transcribed in your operator’s manual correspond to those of the equipment and those programmed into the controller. NOTE ! Perform the following tests with water. It all comes down to the three following questions: 1- Is there speed? 2- Is there flow?
Liquid loss or lack of pressure Main fi lter clogged. Clean the cartridge. at nozzles. Line fi lter clogged. Clean the cartridge. Insuffi cient oil flow. Adjust according to tractor. Nozzle selection. Select nozzles according to data. Excessive pressure. Excessive oil flow. Adjust according to section 6.1 Nozzle selection.
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11- TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Foam is forming in the main Air infi ltration into the Check tightness / Close valve “B” at pre- tank. system. mixer. Tightness of suction couplings. Excessive agitation. Reduce agitation. When the tank is near empty, turn off...
12- ANNEX 1 12.1 - Astro Series GPS Speed Sensor - Instruction INSTALLATION: RECEIVER: The GPS receiver may be mounted either externally (roof of the cab or other place with a clear view of the sky) or inside the vehicle cab. However, if mounted inside the cab there may be some loss of accuracy due to blockage of satellite signals.
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MS Gregson Inc. 4300, Vachon st. Drummondville (Qc) Canada J2B 6V4 Tel.: 819 474-1910 Fax: 819 474-5317 info@msgregson.com www.msgregson.com...
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