Sanyo SDNR Manual
Sanyo SDNR Manual

Sanyo SDNR Manual

Computer controlled ac servo nutrunner
Table of Contents

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SDNR
Computer Controlled
AC Servo Nutrunner
SDN-DPH DISPLAY PANEL MANUAL
Sanyo Machine Works, Ltd.
SDN-DPH-M1.2-EA 2012.05

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Summary of Contents for Sanyo SDNR

  • Page 1 SDNR Computer Controlled AC Servo Nutrunner SDN-DPH DISPLAY PANEL MANUAL Sanyo Machine Works, Ltd. SDN-DPH-M1.2-EA 2012.05...
  • Page 3 REVISION HISTORY Date Version No. Note Revision (Update) contents 12.14.2010 First issue 12 inch model is joined. Receive Data Setting is updated. 4.25.2011 Upper NG bit and Lower NG bit are added to display data item, output data item and receive data item. Function to save setting values to USB flash drive is 8.1.2011 added in the BACKUP function.
  • Page 4 Preface This manual describes functions and common operations of the DISPLAY PANEL model SDN-DPH. You are advised to carefully read this manual before using the display panel in order to make the best use of its performance.
  • Page 5 3. Please do not hesitate to contact us if you have any questions or find any errors or omissions even though the best effort was made in making this manual. 4. Please understand that we cannot take any responsibility for the application result of this manual regardless of the above item 3. Copyright © 2010-2012 Sanyo Machine Works, Ltd.
  • Page 7: Table Of Contents

    Contents Chapter 1 General ............................1-1 1.1 Features.............................. 1-2 1.2 Package contents..........................1-4 1.3 Design data for User Screen ....................... 1-5 1.4 About MANUAL ........................... 1-6 1.4.1 V8 Series Refer to Manuals from V-SFT5 ..................1-7 1.4.2 V8 Series Refer to Manuals from Website..................1-8 1.5 Special mention...........................
  • Page 8 Contents 4.5 RESTART ............................4-8 4.6 Backup of settings..........................4-9 4.7 Change to User Mode........................4-10 4.7.1 Change from specific screen ...................... 4-10 4.7.2 Change at power ON........................4-11 4.7.3 Change by writing Read Area of I/O memory ................4-12 4.7.4 Change from User Mode to NR Mode..................4-13 Chapter 5 FASTENING SETTING mode (Type S)..................
  • Page 9 Contents 6.1 FASTENING SETTING mode Type M ....................6-2 6.2 SYSTEM SETTING ..........................6-4 6.2.1 COMMON SETTING........................6-5 6.2.2 SPINDLE SETTING ........................6-8 6.2.3 MONITOR ITEM SETTING ......................6-8 6.2.4 DATA OUTPUT ITEM SETTING....................6-8 6.2.5 AUXILIARY PARAMETER......................6-8 6.2.6 SYSTEM DRIVER COPY......................6-8 6.3 PROGRAM SETTING .........................
  • Page 10 Contents 8.2.3 T/T OFFSET DATA ........................8-7 8.3 ANGLE DATA ............................8-8 8.4 SYSTEM STAT US..........................8-9 8.5 I/O CHECK ............................8-10 8.5.1 DR INPUT CHECK ........................8-11 8.5.2 DR OUTPUT CHECK ......................... 8-12 8.5.3 MC INPUT CHECK(Type M) ....................... 8-13 8.5.4 MC OUTPUT CHECK(Type M) ....................
  • Page 11 Contents Chapter 12 Trouble shooting ........................12-1 12.1 Trouble shooting..........................12-2 Chapter 13 Specifications........................13-1 13.1 Specifications..........................13-2 Chapter 14 Dimensions..........................14-1 14.1 Dimensions ............................. 14-2 Chapter 15 Sample settings........................15-1 15.1 System setting..........................15-2 15.2 Program setting..........................15-4 15.3 Parameter setting..........................15-8 Chapter 16 Connection with external Device (PLC etc.) ................16-1...
  • Page 12 Contents...
  • Page 13: Chapter 1 General

    DISPLAY PANEL MANUAL Chapter 1 General The outline of the DISPLAY PANEL is described in this chapter. Be sure to read it before using the DISPLAY PANEL for the first time. 1.1 Features............................1-2 1.2 Package contents........................... 1-4 1.3 Design data for User Screen......................1-5 1.4 About MANUAL ..........................
  • Page 14: Features

    SDN-DPH DISPLAY PANEL can take charge of them for one. SDN-DPH is compatible with V8 series of Hakko Electronics co., Ltd. Please ask us for the V-SFT5 version corresponds to SDNR NUTRUNNER. (The V-SFT5 on the market at May 2012 is not corresponded.) 2) The End of Cycle Data can be displayed in a SINGLE mode or an ALL mode.
  • Page 15 DISPLAY PANEL MANUAL 11) Setting and enabling a password protects the settings from unauthorized manipulation. 12) When the Data Display mode is selected, a key lock function may be used to prohibit selecting any other mode of operation. 13) A high performance CPU and LSI results in high speed display updates. 14) Display language is selectable Japanese or English.
  • Page 16: Package Contents

    1. General 1 .2 Package contents The contents of the package NAME MODEL NUMBER DISPLAY PANEL SDN-DPH# 1 SET RS485 CABLE (3m) MCC-64A-03A 1 SET DISPLAY PANEL MANUAL SDN-DPH-M1.2A-E 1 COPY Table 1.2-1 Package contents # DISPLAY PANEL Model Number S D N -D P H□...
  • Page 17: Design Data For User Screen

    PANEL. SDN-DPH is compatible with V8 series of Hakko Electronics co., Ltd. Screen data can be configured by using V-SFT5 of Hakko Electronics. Please ask us for the V-SFT5 version corresponds to SDNR NUTRUNNER. (The V-SFT5 on the market at May 2012 is not corresponded.) CAUTI ON Please make screen data for user from data including registered screen.
  • Page 18: About Manual

    1. General 1.4 About MANUAL Please read this manual about DATA DISPLAY, MAINTENANCE, TORQUE CURVE, FASTENING SETTING and so on about NUTRUNNER. Please refer to the manuals as below about connecting the unit except for NUTRUNNER (PLC and etc.). SDN-DPH is compatible with V8 series of Hakko Electronics co., Ltd. Please get these manuals by the method as below.
  • Page 19: V8 Series Refer To Manuals From V-Sft5

    DISPLAY PANEL MANUAL 1.4.1 V8 Series Refer to Manuals from V-SFT5 Some kind of manuals can be referred from V-SFT5. Please select reference manuals by clicking Help. Figure 1.4-1 Refer to manuals from V-SFT5...
  • Page 20: V8 Series Refer To Manuals From Website

    1. General 1.4.2 V8 Series Refer to Manuals from Website You can download reference manuals from the Website of Hakko electronics co., Ltd. http://www.hakko-elec.co.jp/  Service and a privilege are available when you sign up. Click Here Figure 1.4-2 Refer to manuals from web sight...
  • Page 21: Special Mention

    SDNR are necessary. But communication unit and Please purchase the touch panel from our company surely. The touch panel purchased from others is unable to connect with SDNR.   CAUTI ON Please purchase the touch panel from our company surely.
  • Page 22 1. General 1-10...
  • Page 23: Chapter 2 Names And Functions

    DISPLAY PANEL MANUAL Chapter 2 Names and functions The names and functions of the DISPLAY PANEL are described in this chapter. 2.1 Names and functions........................... 2-2 2.1.1 SDN-DP06M/C/T .......................... 2-2 2.1.2 SDN-DP12T..........................2-4...
  • Page 24: Names And Functions

    2. Names and functions 2.1 Names and functions 2.1.1 SDN-DP06M/C/T Front Display Rear NR communication unit Touch Panel Figure 2.1-1 DISPLAY PANEL SDN-DP06...
  • Page 25 DISPLAY PANEL MANUAL NAME FUNCTION Display Dot matrix of the 320 x 240 dots LCD module use Illuminates in green when the Touch Panel is powered on and is operating normally. When an error occurs to the Power Lamp backlight (burned-out backlight, etc.), the power lamp will flash.
  • Page 26: Sdn-Dp12T

    2. Names and functions 2.1.2 SDN-DP12T Front Rear 表示画面 NR Communication unit Touch Panel Figure 2.1-2 DISPLAY PANEL SDN-DP12...
  • Page 27 DISPLAY PANEL MANUAL NAME FUNCTION Display Dot matrix of the 800 x 600 dots LCD module use Illuminates in green when the Touch Panel is powered on and is operating normally. When an error occurs to the Power Lamp backlight (burned-out backlight, etc.), the power lamp will flash.
  • Page 28 2. Names and functions...
  • Page 29 DISPLAY PANEL MANUAL    Chapter 3 Handling and configuration The installation of the DISPLAY PANEL, the connection of the cables, etc. are described in this chapter. 3.1 Installing the DISPLAY PANEL......................3-2 3.1.1 Power source of the DISPLAY PANEL..................3-2 3.1.2 The environmental conditions for operation................3-3 3.1.3 Installation method of the DISPLAY PANEL................
  • Page 30: Chapter 3 Handling And Configuration

    3. Handling and configuration 3.1 Installing the DISPLAY PANEL 3.1.1 Power source of the DISPLAY PANEL Use the power supply of the following specifications for the DISPLAY PANEL. ITEM NAME SPECIFICATION Input Voltage DC24V Operating Voltage DC21.6〜26.4V Power Consumption Approx. 17W Table 3.1-1 Specifications of the power supply to the DISPLAY PANEL SDN-DP06 ITEM NAME SPECIFICATION...
  • Page 31: The Environmental Conditions For Operation

    DISPLAY PANEL MANUAL  3.1.2 The environmental conditions for operation 1) Avoid installing the DISPLAY PANEL in the following locations. ・  Near fire or in places of high temperature and humidity ・  Where it is subjected to direct sunlight ・  Where ventilation is improper ・ ...
  • Page 32: Installation Method Of The Display Panel

    3. Handling and configuration 3.1.3 Installation method of the DISPLAY PANEL The DISPLAY PANEL shall be installed from the front of the enclosure as described below. 1) Cut the installation hole on the panel surface. Provide 50 mm of surrounding space for ventilation and future maintenance.
  • Page 33 DISPLAY PANEL MANUAL  2) Insert the metal fittings into four places over and under the body. Then fasten with attached screws. The DISPLAY PANEL may become damaged if the screws are over-tightened. Fasten the screw with 0.5 to 0.7 Nm (5 to 7 kgf.cm). Figure 3.1-3 Location of the metal fittings SDN-DP06 Figure 3.1-4 Location of the metal fittings SDN-DP12 Mounting hole...
  • Page 34: Connecting The Cables

    3. Handling and configuration 3.2 Connecting the cables 3.2.1 Cable connection diagram for Type S RS485 CABLE PLC etc. DISPLAY PANEL DRIVER DC POWER SUPPLY CABLE DC24V MOTOR CABLE T/T CABLE SPINDLE Figure 3.2-1 Cable connection diagram (Type S)
  • Page 35: Cable Connection Diagram For Type M

    DISPLAY PANEL MANUAL  3.2.2 Cable connection diagram for Type M RS485 CABLE PLC etc. DISPLAY MULTI DC POWER SUPPLY CABLE DRIVER PANEL CONTROLLER DC 24V MOTOR CABLE T/T CABLE SPINDLE Figure 3.2-2 Cable connection diagram (Type M )
  • Page 36: Connector Specifications

    3. Handling and configuration 3.2.3 Connector specifications 1) RS485 connector Part No. : TM5RF(HIROSE Electric) PIN No. SYMBOL DIRECTION SIGNAL NAME 1 Frame ground 2 INPUT/OUTPUT B 3 INPUT/OUTPUT A 4 Signal ground Table 3.2-1 Connector pin assignment of RS485 cable Figure 3.2-3 RS485 connector The pin assignment is as viewed from the connector insertion side 2) DC power supply terminal block...
  • Page 37: Cable Specifications

    DISPLAY PANEL MANUAL  3.2.4 Cable specifications NAME MODEL TYPE Q’TTY CONNECTION MCC-64A-___A Display Panel side RS485 modular connector RS485 Cable (NOTE) Driver side RS485 modular connector Table 3.2-3 RS485 cable NOTE Space with “ __ “ designates a cable length.   Code Length (m) 0.25 0.35...
  • Page 38: Connecting The Display Panel

    3. Handling and configuration 3.2.5 Connecting the DISPLAY PANEL   The connection cables shall be used for the connection of the RS485 connector of the DISPLAY PANEL to that of MULTI CONTROLLER or DRIVER as shown in the following diagram. The modular connector plug of the RS485 cables shall be pushed in till it is securely in place.
  • Page 39: Connecting The Dc Power Cable

    DISPLAY PANEL MANUAL  3.2.6 Connecting the DC power cable Connect a power supply cable as shown below. ・Ground FG surely. ・Do not remove a FG wire connected at shipment. It is unnecessary for SDN-DP12. DC24V 24V  DC + Power − Supply FG Grounding FG wire Figure 3.2-5 DC power connection For specifications of the power supply cable and the tightening torque of the screws on the power supply...
  • Page 40 3. Handling and configuration 3-12...
  • Page 41: Chapter 4 Operation Outline

    DISPLAY PANEL MANUAL   Chapter 4 Operation outline   The outline and basic operations of the DISPLAY PANEL are described in this chapter. You are recommended to read this before using the DISPLAY PANEL for the first time. 4.1 Operation flow..........................4-2 4.2 About data entry keypad........................
  • Page 42: Operation Flow

    4. Operation outline 4.1 Operation flow   Operation flow from a start-up to the mode selection is shown as below. Power ON Condition 1) User Mode   Yes Condition 2) COM.CONFIGURATION MAIN MENU ・  MAINTENANCE DATA DISPLAY CONFIGURATION ・  TORQUE CURVE ・ ...
  • Page 43: About Data Entry Keypad

    DISPLAY PANEL MANUAL 4.2 About data entry keypad   Data entry keypad corresponded to input data is displayed as below. Figure 4.2-1 Kind of data entry keypad NAME FUNCTION 0 to 9 Numeric key A number is entered. A to F Alphabet key A to F of the hexadecimal code is entered.
  • Page 44: Operation Method

    4. Operation outline 4.3 Operation method 4.3.1 Contrast adjusting Contrast can be adjusted when the display screen is light or dark. Contrast adjusting is the function of the Function Switches of DISPLAY PANEL. Refer to ‘Chapter 11.1.2 Switch Function with Switch Menu Displayed’ of this manual or ‘Chapter 4.3 Function Switches of V806 Hardware Specifications MONITOUCH V806’, ‘Chapter 4.3 Function Switches of V8 Hardware Specifications MONITOUCH V8’...
  • Page 45: Setting Of Communication Configuration

    DISPLAY PANEL MANUAL 4.3.2 Setting of Communication Configuration ●Setting of communication configuration Message of “Waiting for NR Power On “ or other error messages will be displayed when the communication baud rate and unit type (S or M) of the DISPLAY PANEL and the connected unit do not conform. Set the unit type and communication baud rate in COM.CONFIGURATION of CONFUGRATION mode.
  • Page 46: Mode Selection

    4. Operation outline 4.4 Mode selection The following modes can be selected from the DISPLAY PANEL menu. MODE CONTENTS The End of Cycle data are displayed in the SINGLE or the ALL mode. In the ALL mode, screen is chosen automatically from five types of DATA DISPLAY mode display screens based upon the number of the connected NUTRUNNERS.
  • Page 47: Mode Selection

    DISPLAY PANEL MANUAL ●Mode selection When the power is turned on, the MAIN MENU is displayed after connecting condition is confirmed. However, if the DATA DISPLAY mode was selected before the power was last turned off, then the DISPLAY PANEL will automatically enter DATA DISPLAY mode.
  • Page 48: Restart

    4. Operation outline 4.5 RESTART When press the RESTART touch key on the MAIN MENU screen, confirming window for executing RESTART will open. Follow the same procedure as in Start-up by pressing OK. Figure 4.5-1 RESTART ●While the other setting unit such as the USER INTERFACE TERMINAL or the SMART TERMINAL Do not execute RESTART in principle while the fastening settings are transferring or operations are doing on MAINTENANCE mode by other setting unit.
  • Page 49: Backup Of Settings

    DISPLAY PANEL MANUAL 4.6 Backup of settings The DISPLAY PANEL keeps a backup of the settings in a separate memory location. Using Backup function help you to restore the setting of NUTRUNNER system quickly when you replace DRIVER or MULTI-CONTROLLER in case of failure. We recommend you to save settings to the Backup memory periodically.
  • Page 50: Change To User Mode

    4. Operation outline 4.7 Change to User Mode DISPLAY PANEL can also communicate with external device such as PLC and etc. Setting area are reserved for user to use for them. It is possible to change to User Mode by following timing. 1) From specific screen 2) At power ON You can also to change screen number by writing to Read Area indirectly.
  • Page 51: Change At Power On

    DISPLAY PANEL MANUAL 4.7.2 Change at power ON Set the Init mode SW to USER on INIT MODE SETTING of CONFIGURATION to change User Mode at the timing of power ON. DISPLAY PANEL will start up on User Mode (screen No.1) from next power ON. If screen No.1 is not registered, Screen No.
  • Page 52: Change By Writing Read Area Of I/O Memory

    4. Operation outline 4.7.3 Change by writing Read Area of I/O memory Screen No. can be changed by writing screen No. to Read Area n+2. I/O1-082 is reserved as Read Area n+2. Access this memory indirectly to use Device Memory Map or Macro command.
  • Page 53: Change From User Mode To Nr Mode

    DISPLAY PANEL MANUAL 4.7.4 Change from User Mode to NR Mode Order No.600 of the screen to change from User Mode to NR Mode. Screen of NR mode will indicate automatically. It is necessary to change $L00001 of internal memory to change initial mode setting in User Mode. These switches are prepared in No.1 of the screen at shipping.
  • Page 54 4. Operation outline 4-14...
  • Page 55 DISPLAY PANEL MANUAL Chapter 5 FASTENING SETTING mode (Type S) The contents and basic operations of the FASTENING SETTING mode for the NUTRUNNER Type S are described in this chapter. Read this chapter when you want to confirm or change the fastening settings. 5.1 The FASTENING SETTING mode .....................
  • Page 56: Chapter 5 Fastening Setting Mode (Type S)

    5. FASTENING SETTING mode (Type S) 5.1 The FASTENING SETTING mode   The FASTENING SETTING mode allows to program the fastening operation with the SDNR NUTRUNNER.   ●Setting mode selection 1) The following screen is displayed when the FASTENING SETTING is selected on the MAIN MENU.
  • Page 57 DISPLAY PANEL MANUAL The following four types of setting and the fastening setting backup can be performed in the FASTENING SETTING mode. SETTING MODE MENU CONTENTS SYSTEM SETTING The system of the NUTRUNNER is set up. The program of the fastening operation is set up. PROGRAM SETTING A maximum of eight programs can be set up.
  • Page 58: System Setting

    5. FASTENING SETTING mode (Type S) 5.2 SYSTEM SETTING   The basic system settings for the SDNR NUTRUNNER are described in this section. ●SYSTEM SETTING menu selection 1) Select the SYSTEM SETTING from the FASTENING SETTING menu. The SYSTEM SETTING menu will be displayed.
  • Page 59: Common Setting

    DISPLAY PANEL MANUAL 5.2.1 COMMON SETTING The units of torque, emergency stop, data output format, input filter, angle indication, and RS232C communication baud rate are set with COMMON SETTING. ●COMMON SETTING 1) The following screen will be displayed when COMMON SETTING is chosen from the SYSTEM SETTING menu.
  • Page 60 5. FASTENING SETTING mode (Type S) a. Torque unit The unit of torque to be used is selected. Torque unit CONTENTS The torque unit is “ kgf.m “ kgf.m The torque unit is “ N.m “ The torque unit is “ ft.lb “ Ft.lb Table 5.2-2 Torque Unit b.
  • Page 61 DISPLAY PANEL MANUAL e. Angle indication The format of the angle indication is set. Angle indication CONTENTS The format of the angle indication is “***.*”. ***.* The format of the angle indication is “****”. **** Table 5.2-6 Digits of Angle indication f.
  • Page 62: Spindle Setting

    5. FASTENING SETTING mode (Type S) 5.2.2 SPINDLE SETTING The model of SPINDLE and DRIVER are set. ●The SPINDLE model type setting 1) Select the SPINDLE SETTING from the SYSTEM SETTING menu. The following screen (SDN-DP06) will be displayed. When SDN-DP12 is used, settings of 32 spindles are displayed. Figure 5.2-3 SPINDLE SETTING 2) Move the cursor to the desired No.
  • Page 63 DISPLAY PANEL MANUAL ●The setting to use the special SPINDLE ASSEMBLY. 1) Select the “sp” at the end of models list on the SPINDLE SETTING screen (refer to Figure 5.2-4). The following screen will be displayed when SET key is pressed. Figure 5.2-5 SPECIAL TYPE SETTING 2) Move the cursor to the desired item using “∧∨“...
  • Page 64 5. FASTENING SETTING mode (Type S) a. DRIVER model type The SPINDLE ASSIGNMENT and the type of DRIVER are selected. For special specification of the SPINDLE ASSEMBLY , select the type “sp” listed at the end. DRIVER MODEL CONTENTS DR1- 005 SDN - DR1 –...
  • Page 65: Monitor Item Setting

    DISPLAY PANEL MANUAL 5.2.3 MONITOR ITEM SETTING The output item of the driver monitor terminal, the output gain, and the output offset are set with the MONITOR ITEM SETTING. The gain and offset shall be used with the default value. When the SPINDLE SETTING is completed, the value of the monitor item setting is written to the default value.
  • Page 66 5. FASTENING SETTING mode (Type S) a. Monitor output items The monitor items are shown as below. Monitor output item CONTENTS ANGLE The angle is outputted in the real time. TIGHTENING ANGLE The tightening angle is outputted in the real time TORQUE The torque is outputted in the real time.
  • Page 67: Data Output Item Setting

    DISPLAY PANEL MANUAL 5.2.4 DATA OUTPUT ITEM SETTING The items of DATA output of DRIVER I/O “A - H “ are selected. ●DATA output selection of DRIVER I/O “ ITEM A - H “. 1) Select the DATA OUTPUT SETTING from the SYSTEM SETTING menu. The following screen will be displayed.
  • Page 68 5. FASTENING SETTING mode (Type S) The items of DATA output are shown in the table below. CONTENTS CONTENTS JUDGEMENT MINIMUM VALUE OF SLOPE 1 UPPER NG bit 1 MAXIMUM VALUE OF SLOPE 1 UPPER NG bit 2 MINIMUM VALUE OF SLOPE 2 LOWER NG bit 1 MAXIMUM VALUE OF SLOPE 2 LOWER NG bit 2...
  • Page 69: Auxiliary Parameter

    DISPLAY PANEL MANUAL 5.2.5 AUXILIARY PARAMETER Judgment values of the torque transducer, brake time, and the socket release parameters used in the trouble are set in the AUXILIARY PARAMETER setting.  It is recommended to use the default values. When the SPINDLE SETTING is completed, the values of the auxiliary parameters are written to the default values.
  • Page 70 5. FASTENING SETTING mode (Type S) a. T/T Offset Maximum The upper limit tolerance of the T/T offset value < Calculation method > 063Eh (hexadecimal) = 1598 (decimal) = Rated torque In the case of the default value 00C8h (hexadecimal) = 200 (decimal) 200/1598 x 100 = 12.5% Recommended setting (Default value) = 00C8h b.
  • Page 71: System Driver Copy

    DISPLAY PANEL MANUAL 5.2.6 SYSTEM DRIVER COPY The SYSTEM DRIVER COPY is the function that allows the SYSTEM SETTING to be copied between DRIVERS. ● SYSTEM DRIVER COPY 1) Select the SYSTEM DRIVER COPY from the SYSTEM SETTING menu. The following screen will be displayed.
  • Page 72: Program Setting

    5. FASTENING SETTING mode (Type S) 5.3 PROGRAM SETTING   Eight different fastening programs can be pre-programmed. A fastening program is comprised of individual commands that sequence the NUTRUNNER. These commands are set up using program codes specific to each command.
  • Page 73: Code Program

    DISPLAY PANEL MANUAL 5.3.1 CODE PROGRAM ● Setting of the CODE PROGRAM 1) Select the CODE PROGRAM from the PROGRAM SETTING menu. The following screen will be displayed. Figure 5.3-2 NR. No. and PROGRAM No. input 2) Input the NUTRUNNER No. and PROGRAM No., then press EXEC. The following screen (SDN-DP06) will be displayed.
  • Page 74: Select Program

    5. FASTENING SETTING mode (Type S) 5.3.2 SELECT PROGRAM ● Setting of the SELECT PROGRAM 1) Select the SELECT PROGRAM from the PROGRAM SETTING menu. The following screen will be  displayed. Figure 5.3-4 NR No. and PROGRAM No. input 2) Input the NUTRUNNER No. and PROGRAM No., then press EXEC. The following screen (SDN-DP06) will be displayed.
  • Page 75 DISPLAY PANEL MANUAL Setting key CONTENTS △ The cursor can be moved to upper position. ▽ The cursor can be moved to lower position. DELETE The selected step will be removed. INSERT NOP will be inserted to the selected step. CHANGE It allows the command of the selected step to be changed.
  • Page 76 5. FASTENING SETTING mode (Type S) ●Setting the SELECT PROGRAM Figure 5.3-6 SELECT PROGRAM SETTING 1) Move the cursor to the desired item using “△▽” touch key. 2) Press DELETE to delete the selected step. 3) Press INSERT to insert NOP step to the selected step. 4) Press CHANGE to change the command of the selected step.
  • Page 77 DISPLAY PANEL MANUAL ●COMMAND select 1) Press CHANGE key from the SELECT PROGRAM SETTING screen. The following screen will be displayed. Figure 5.3-7 SELECT PROGRAM SETTING COMMAND SELECT 2) Move the cursor to the desired item using “△▽” touch key. Press SET to change the command code.
  • Page 78 5. FASTENING SETTING mode (Type S) ●Setting the detail of the command code Press DETAIL from the SELECT PROGRAM SETTING screen. The following screens will be displayed. The command of NOP(00h), Break(40h) and END OF CYCLE(90h) don’t have the detail setting screens. Figure 5.3-8 SELECT PROGRAM DETAIL SETTING SCREEN 5-24...
  • Page 79 DISPLAY PANEL MANUAL ●Setting the detail of the SOFT START Following items are set up in the detail setting of the SOFT START. Help windows of each item are displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-9 ...
  • Page 80 5. FASTENING SETTING mode (Type S) ●Setting the detail of the HIGH SPEED Following items are set up in the detail setting of the HIGH SPEED. Help windows of each item are displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-10 ...
  • Page 81 DISPLAY PANEL MANUAL ●Setting the detail of the TIGHTEN Following items are set up in the detail setting of the TIGHTEN. Help windows of each item are displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-11 ...
  • Page 82 5. FASTENING SETTING mode (Type S) ●Setting the detail of the JOG Following items are set up in the detail setting of the JOG . Help windows of each item are displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-12 ...
  • Page 83 DISPLAY PANEL MANUAL ●Setting the detail of the INTERLOCK Following items are set up in the detail setting of the INTERLOCK. Help windows of each item are displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-13 ...
  • Page 84 5. FASTENING SETTING mode (Type S) ●Setting the detail of the SWITCH PARAMETER Following item is set up in the detail setting of the SWITCH PARAMETER. Help window of the item is displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-14 ...
  • Page 85 DISPLAY PANEL MANUAL ●Setting the detail of the SOCKET RELEASE Following items are set up in the detail setting of the SOCKET RELEASE. Help windows of each item are displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-15 ...
  • Page 86 5. FASTENING SETTING mode (Type S) ●Setting the detail of the TIME DELAY Following item is set up in the detail setting of the TIME DELAY. Help window of the item is displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL. Figure 5.3-16 ...
  • Page 87 DISPLAY PANEL MANUAL ●Setting the detail of the JUMP, the OK JUMP and the NG JUMP Following item is set up in the detail setting of the JUMP. Help window of the item is displayed on the bottom of the screen. For more details, refer to the USER’S MANUAL.
  • Page 88: Program Driver Copy

    5. FASTENING SETTING mode (Type S) 5.3.3 PROGRAM DRIVER COPY The DRIVER COPY is the function that allows a fastening program to be copied between DRIVERS. ●PROGRAM DRIVER COPY 1) Select the PROGRAM DRIVER COPY from the PROGRAM SETTING menu. The following screen will be displayed.
  • Page 89: Program No. Copy

    DISPLAY PANEL MANUAL 5.3.4 PROGRAM No. COPY The PROGRAM COPY is the function that allows a tightening program to be copied to another program No. in the same DRIVER. ● PROGRAM No. COPY 1) Select the PROGRAM No. COPY from the PROGRAM SETTING menu. The following screen will be displayed.
  • Page 90: Parameter Setting

    5. FASTENING SETTING mode (Type S) 5.4 PARAMETER SETTING Thirty-two fastening parameters can be set up at the PARAMETER SETTING menu. A fastening parameter consists of CONTROL PARAMETER, NG PARAMETER, and TROUBLE PARAMETER defined below. Refer to the USER’S MANUAL for more details. ●...
  • Page 91 DISPLAY PANEL MANUAL The parameter settings can be classified as follows. PARAMETER SETTING CONTENTS To set the control values such as the direction of rotation, seating CONTROL PARAMETER torque, control torque, control angle, etc. and the correction value for the display of torque and angle. NG reference values are set.
  • Page 92: Control Parameter

    5. FASTENING SETTING mode (Type S) 5.4.1 CONTROL PARAMETER ● CONTROL PARAMETER setting 1) Select the CONTROL PARAMETER from the PARAMETER SETTING menu. The following screen will be displayed. Input the No. of the NUTRUNNER and the parameter to be set up. The CONTROL PARAMETER screen will be displayed when EXEC key is pressed.
  • Page 93: Ng Parameter

    DISPLAY PANEL MANUAL 5.4.2 NG PARAMETER ●NG PARAMETER SETTING 1) Select NG PARAMETER from the PARAMETER SETTING menu. The following screen will be displayed. Input the No. of the NUTRUNNER and the parameter to be set up. The NG PARAMETER screen will be displayed when EXEC key is pressed.
  • Page 94: Trouble Parameter

    5. FASTENING SETTING mode (Type S) 5.4.3 TROUBLE PARAMETER ● TROUBLE PARAMETER setting 1) Select the TROUBLE PARAMETER from the PARAMETER SETTING menu. The following screen will be displayed. Input the No. of the NUTRUNNER and the parameter to be set up. The TROUBLE PARAMETER screen will be displayed when EXEC key is pressed.
  • Page 95: Parameter Switch

    DISPLAY PANEL MANUAL 5.4.4 PARAMETER SWITCH The PARAMETER SWITCH mode is used to “mark“ certain fastening parameters as USED or UNUSED for display and/or control purposes as defined below. ●PARAMETER SWITCH setting 1) Select the PARAMETER SWITCH from the PARAMETER SETTING menu. The following screen will be displayed.
  • Page 96 5. FASTENING SETTING mode (Type S) Figure 5.4-10 PARAMETER SWITCH setting (SDN-DP12) 3) Select and press USED or UNUSED to change the setting of the PARAMETER SWITCH. Press CONT or NG or TRBL to change to CONTROL PARAMETER or NG PARAMETER or TROUBLE PARAMETER.
  • Page 97 DISPLAY PANEL MANUAL PARAMETER SWITCH CONTENTS USED The items are enabled. The items are removed from display list. NG and Trouble judgments UNUSED are disabled. Table 5.4-2 PARAMETER SWITCH and its contents ITEM ITEM Torque method Stretch angle NG Torque turn method Slope 3 torque NG Torque tension method Mid.point judgement torque NG...
  • Page 98: Parameter Driver Copy

    5. FASTENING SETTING mode (Type S) 5.4.5 PARAMETER DRIVER COPY   The DRIVER COPY is the function that allows a fastening parameter to be copied between DRIVERS. ● PARAMETER DRIVER COPY 1) Select the DRIVER COPY from the PARAMETER SETTING menu. The following screen will be displayed.
  • Page 99: Parameter No. Copy

    DISPLAY PANEL MANUAL 5.4.6 PARAMETER No. COPY The PARAMETER No. COPY is the function that allows a fastening parameter to be copied in the same DRIVER. ● PARAMETER No. COPY 1) Select the PARAMETER No. COPY from the PARAMETER SETTING menu. The following screen will be displayed.
  • Page 100: Reverse Setting

    5. FASTENING SETTING mode (Type S) 5.5 REVERSE SETTING   Reverse speed and reverse acceleration are set up in the REVERSE SETTING menu. ●REVERSE SETTING 1) Select the REVERSE SETTING from the FASTENING SETTING menu. The following screen will be displayed.
  • Page 101: Reverse Setting

    DISPLAY PANEL MANUAL 5.5.1 REVERSE SETTING ●REVERSE SETTING 1) Select the REVERSE SETTING from the FASTENING SETTING menu. The following screen will be displayed. Figure 5.5-2 REVERSE SETTING NR No. input 2) Input the No. of the NUTRUNNER to be set and press EXEC. Reverse setting screen will be displayed. When SDN-DP12 is used, settings of 32 parameters are displayed.
  • Page 102 5. FASTENING SETTING mode (Type S) ●Contents of REVERSE SETTING a. SPEED The rotation speed of reverse operation is configured. (The content is the same as for constant rotation speed of SOFT START. Refer to Chapter 4 of the USER’S MANUAL). SETTING RANGE 0001h ~ 4000h RECOMMENDED 4000h (It varies depending upon using conditions)
  • Page 103: Reverse Driver Copy

    DISPLAY PANEL MANUAL 5.5.2 REVERSE DRIVER COPY   The REVERSE DRIVER COPY is the function that allows the REVERSE SETTING to be copied between DRIVERS. ●REVERSE DRIVER COPY 1) Select the REVERSE DRIVER COPY from the REVERSE SETTING menu. The following screen will be displayed.
  • Page 104: Backup

    5. FASTENING SETTING mode (Type S) 5.6 BACKUP   The DISPLAY PANEL has a function to back up fastening settings. A battery is not required because FLASH memory is used as the backup memory. The fastening settings can be saved in the USB flash drive. They can be transferred between the backup memory and the USB flash drive (Support from DPDH-ROM Ver1.3).
  • Page 105: Backup Memory (Built-In Flash Memory)

    DISPLAY PANEL MANUAL 5.6.1 BACKUP MEMORY (Built-In Flash Memory) ●BACKUP 1) Select the BACKUP MEMORY1 to 3 from the BACKUP menu. The following screen will be displayed. Figure 5.6-2 BACKUP executing menu 2) Choose the desired option from the menu. 3) Press EXIT to return the BACKUP menu.
  • Page 106 5. FASTENING SETTING mode (Type S) ●Write the setting to BACKUP memory 1) The following screen will be displayed when the Write to BACKUP MEMORY is chosen from the BACKUP setting menu. Press OK or Cancel key.  Press Cancel to abort and return to the BACKUP setting menu.
  • Page 107 DISPLAY PANEL MANUAL ●Read the setting from BACKUP memory The following screen will be displayed when Read from BACKUP MEMORY is chosen from the BACKUP menu. Press OK or Cancel key.  Press Cancel to abort and return to the BACKUP setting menu. Figure 5.6-5 ...
  • Page 108: Usb Memory

    5. FASTENING SETTING mode (Type S) 5.6.2 USB MEMORY ●Write the setting to the USB flash drive 1) Connect the USB flash drive to the U-A port of the Display Panel. 2) The following screen will be displayed when the USB MEMORY is chosen from the BACKUP setting menu.
  • Page 109 DISPLAY PANEL MANUAL ● Input the file name The file name to write to the USB flash drive or read from it can be designated. Touch the character display parts to design the file name, then input by character input keys. It must be within 16 characters.
  • Page 110 5. FASTENING SETTING mode (Type S) ●Save setting value to the USB flash drive The following screen will be displayed when the Write to USB MEMORY is chosen from the USB MEMORY menu. Press OK or Cancel key.  Press Cancel to abort and return to the USB MEMORY menu.
  • Page 111 DISPLAY PANEL MANUAL ●Load setting value from the USB flash drive The following screen will be displayed when the Read from USB Memory is chosen from the USB MEMORY menu. Press OK or Cancel key.  Press Cancel to abort and return to the USB MEMORY menu.
  • Page 112: Usb Memory Backup

    5. FASTENING SETTING mode (Type S) 5.6.3 USB MEMORY BACKUP ●USB MEMORY BACKUP 1) Connect the USB flash drive to the U-A port of the Display Panel. 2) The following screen will be displayed when the USB MEMORY BACKUP is chosen from the BACKUP setting menu.
  • Page 113 DISPLAY PANEL MANUAL ●The result of access to the USB-A PORT Refer to page number of 5-54. ●USB EJECT SW Be sure to remove the USB flash drive on pressing this SW. ●Input the file name Refer to page number of 5-55. 5-59...
  • Page 114 5. FASTENING SETTING mode (Type S) ●Make copy file from the Back Up memory to the USB flash drive The following screen will be displayed when the Write to USB BACKUP is chosen from the USB MEMORY BACKUP menu. Press OK or Cancel key.  Press Cancel to abort and return to the USB MEMORY menu.
  • Page 115 DISPLAY PANEL MANUAL ●Save from USB flash drive to BACKUP memory The following screen will be displayed when the Read from USB Memory is chosen from the USB MEMORY BACKUP menu. Press OK or Cancel key.  Press Cancel to abort and return to the USB MEMORY menu.
  • Page 116: Usb Stored File

    5. FASTENING SETTING mode (Type S) 5.6.4 USB stored file USB stored directory and file name are as below. Stored directory : ¥DAT0000 File name : Designated file name If not designated, BKUP, BKUP1, BKUP2 or BKUP3 Extension : Type M = .dms Type S = .dss Extension is added automatically.
  • Page 117: Chapter 6 Fastening Setting Mode (Type M)

    DISPLAY PANEL MANUAL Chapter 6 FASTENING SETTING mode (Type M) The contents and basic operations of the FASTENING SETTING mode for the NUTRUNNER Type M are described in this chapter. Read this chapter when you want to confirm or change the fastening settings. 6.1 FASTENING SETTING mode Type M ....................
  • Page 118: Fastening Setting Mode Type M

    6. FASTENING SETTING mode (Type M) 6.1 FASTENING SETTING mode Type M   FASTENING SETTING mode  allows to program the fastening operation with the SDNR NUTRUNNER. ●Setting mode selection 1) The following screen is displayed when the FASTENING SETTING is chosen on the MAIN MENU.
  • Page 119 DISPLAY PANEL MANUAL   The following eight types of setting and the fastening setting backup can be programmed in the FASTENING SETTING mode. SETTING MODE MENU CONTENTS SYSTEM SETTING The system of the NUTRUNNER is set up. The program of the fastening operation is set up. PROGRAM SETTING A maximum of eight programs can be set up.
  • Page 120: System Setting

    6. FASTENING SETTING mode (Type M) 6.2 SYSTEM SETTING   The basic system settings for the SDNR NUTRUNNER are described in this section. ●SYSTEM SETTING menu selection 1) Select the SYSTEM SETTING from the FASTENING SETTING menu. The SYSTEM SETTING menu will be displayed.
  • Page 121: Common Setting

    DISPLAY PANEL MANUAL 6.2.1 COMMON SETTING The units of torque, DR emergency stop, MC emergency stop, fastening mode, count mode, retry data, data output format, input filter and angle indication type are set with COMMON SETTING. ●COMMON SETTING 1) The following screen will be displayed when COMMON SETTING is chosen from the SYSTEM SETTING menu.
  • Page 122 6. FASTENING SETTING mode (Type M) a. Torque unit The unit of torque to be uses is selected. Torque unit CONTENTS The torque unit is “ kgf.m “ kgf.m The torque unit is “ N.m “ The torque unit is “ ft.lb “ ft.lb Table 6.2-2 Torque Unit b.
  • Page 123 DISPLAY PANEL MANUAL e. COUNT UP Auto or via external signal option is selected to count the number of fastening cycles. Count up CONTENTS AUTO The counter will start together with the fastening cycle. EXTERNAL SIGNAL The counter will start together with an external signal. Table 6.2-6 COUNT UP NOTE 1.
  • Page 124: Spindle Setting

    6. FASTENING SETTING mode (Type M) i. Angle indication The format of the angle indication is set. Angle indication CONTENTS The format of the angle indication is “***.*”. **** The format of the angle indication is “****”. ***.* Table 6.2-10 Digits of angle indication 6.2.2 SPINDLE SETTING Refer to section 5.2.2 of this manual.
  • Page 125: Program Setting

    DISPLAY PANEL MANUAL 6.3 PROGRAM SETTING Refer to section 5.3 of this manual. 6.4 PARAMETER SETTING Refer to section 5.4 of this manual. 6.5 REVERSE SETTING Refer to section 5.5 of this manual...
  • Page 126: Multi Control Setting

    6. FASTENING SETTING mode (Type M) 6.6 MULTI CONTROL SETTING   The system cycle time, sequential fastening No., interlock with the external devices are set with the MULTI CONTROL SETTING. ● MULTI CONTROL SETTING 1) Select the MULTI CONTROL SETTING from the FASTENING SETTING menu. The following screen will be displayed.
  • Page 127: System Cycle Time Setting

    DISPLAY PANEL MANUAL 6.6.1 SYSTEM CYCLE TIME SETTING   The upper limit of system cycle time of MULTI CONTROLLER is set with this mode. The system cycle time is the time from the START signal to the READY output signal. The MULTI CONTROLLER will be in CYCLE TIME OVER TROUBLE if the actual cycle time exceeds the preset value.
  • Page 128: Sequential Fastening Setting

    6. FASTENING SETTING mode (Type M) 6.6.2 SEQUENTIAL FASTENING SETTING The interlock release sequence for each spindle is set per interlock level. Simultaneous or sequential fastening can be enabled by setting the interlock release sequence. ●SEQUENT IAL FASTENING SETTING 1) Select the TIGHTEN.SEQUENCE from the MULTI CONTROL SETTING menu. The following screen will be displayed.
  • Page 129 DISPLAY PANEL MANUAL No.  SYMBOL ITEM LVL1 The release sequence of interlock level 1 LVL2 The release sequence of interlock level 2 LVL3 The release sequence of interlock level 3 LVL4 The release sequence of interlock level 4 a. The release sequence of interlock level 1.  ...
  • Page 130 6. FASTENING SETTING mode (Type M) Interlock information ( * ) If there is an interlock command in the fastening program for MULTI CONTROLLER, then the interlock symbol “ * “ will be displayed automatically.             The interlock No. (from 01 to 32 ) shall be set if the symbol ( * ) is displayed as shown above.   ...
  • Page 131: External Interlock Setting

    DISPLAY PANEL MANUAL 6.6.3 EXTERNAL INTERLOCK SETTING The usage of interlocks between the MULTI CONTROLLER and external device is set per each program No. for the interlock level from 1 to 4 in the program interlock command. ●EXTERNAL INTERLOCK USAGE SETTING 1) Select the EXTERNAL INTERLOCK from the MULTI CONTROL SETTING menu.
  • Page 132 6. FASTENING SETTING mode (Type M) ITEM  SYMBOL External interlocks usage for Interlock level 1 LVL1 External interlocks usage for Interlock level 2 LVL2 External interlocks usage for Interlock level 3 LVL3 External interlocks usage for Interlock level 4 LVL4 Table 6.6-2 THE INTERLOCK SETTING a.
  • Page 133: Bypass Setting

    DISPLAY PANEL MANUAL 6.7 BYPASS SETTING   The spindles to be operated are set per each PARAMETER No. ● BYPASS SETTING 1) Select the BYPASS SETTING from the FASTENING SETTING menu. The following screen will be displayed (SDN-DP06). When SDN-DP12 is used, settings of 16 NR and 16 parameters are displayed.
  • Page 134: Rs232C Setting

    6. FASTENING SETTING mode (Type M) 6.8 RS232C SETTING   The communication and output settings of RS232C port and UIT/PR port are set. ●RS232C SETTINGS 1) Select the RS232C SETTING from the FASTENING SETTING menu. Figure 6.8-1 RS232C SETTING menu 2) Choose the desired item from the menu.
  • Page 135: Communication Setting

    DISPLAY PANEL MANUAL 6.8.1 COMMUNICATION SETTING The baud rate, stop bit, parity and parity usage are set. The data length is 8 bits (fixed). ●COMMUNICATION SETTING 1) Select the COMMUNICATION SETTING from the RS232C SETTING menu. The following screens will be displayed.  ...
  • Page 136 6. FASTENING SETTING mode (Type M)           a. BAUD RATE The baud rate is set. BAUD RATE (Kbps ) CONTENTS RS232C COMMUNICATION BAUD RATE is 4.8Kbps. RS232C COMMUNICATION BAUD RATE is 9.6Kbps. 14.4 RS232C COMMUNICATION BAUD RATE is 14.4Kbps. 19.2 RS232C COMMUNICATION BAUD RATE is 19.2Kbps.
  • Page 137: Rs232C Port Output Setting

    DISPLAY PANEL MANUAL 6.8.2 RS232C PORT OUTPUT SETTING The item (from 1 to 4) of DATA OUTPUT ITEM, Count, SERIAL No., Output Condition and Output Setting are set. ●RS232C PORT SETTING 1) Select the RS232C PORT OUTPUT SETTING from the RS232C SETTING menu. The following screen will be displayed.
  • Page 138 6. FASTENING SETTING mode (Type M) a. OUTPUT ITEM from 1 to 4 The output of DATA ITEM (from 1 to 4) selected from the DATA OUTPUT setting menu is set as disabled or enabled. The data form is ASCII. OUTPUT ITEM from CONTENTS 1 to 4...
  • Page 139: Uit/Pr Port Output Setting

    DISPLAY PANEL MANUAL 6.8.3 UIT/PR PORT OUTPUT SETTING The PRINT ITEM, OUPUT ITEM (from 1 to 4), Count, SERIAL No., Output Condition and Output Setting are set. ● UIT/PR PORT PRINT ITEM SETTING 1) Select the UIT/PR PORT OUTPUT SETTING from the RS232C SETTING menu. The following screen will be displayed.
  • Page 140 6. FASTENING SETTING mode (Type M) a. OUTPUT ITEM from 1 to 4 The output of DATA ITEM (from 1 to 4) selected from the DATA OUTPUT setting menu is set as disabled or enabled. The data form is ASCII. OUTPUT ITEM from CONTENTS 1 to 4...
  • Page 141: Rs232C Port Plc Link Setting

    DISPLAY PANEL MANUAL 6.8.4 RS232C PORT PLC LINK SETTING The link function, which enables the I/O and data communication using the connection between the PLC and the RS232 port of the MULTI CONTROLLER, is described in the RS232C LINK F UNCTION USER’S MANUAL.
  • Page 142: Option Board Setting

    6. FASTENING SETTING mode (Type M) 6.9 OPTION BOARD SETTING   The setting of the option board for the MULTI CONTROLLER is set. ●OPTION BOARD SETTING 1) Select the OPTION BOARD SETTING from the FASTENING SETTING menu. The following screen will be displayed.
  • Page 143 DISPLAY PANEL MANUAL 6.9.1 OPTION BOARD SETTING The type of option board is selected. ●OPTION BOARD SETTING 1) Select the OPTION BOARD SETTING from the OPTION BOARD SETTING menu. The following screen will be displayed. Figure 6.9-2 OPTION SELECTION 2) Press touch switch of the desired setting. Press EXEC to write the settings to the NUTRUNNER.
  • Page 144: Backup

    6. FASTENING SETTING mode (Type M) 6.10 BACKUP Refer to section 5.6 of this manual. 6-28...
  • Page 145: Chapter 7 Data Display Mode

    DISPLAY PANEL MANUAL   Chapter 7 DATA DISPLAY mode   The DATA DISPLAY mode is described in this chapter. 7.1 About the DATA DISPLAY mode ......................7-2 7.2 Mode selection............................ 7-3 7.3 SINGLE DISPLAY mode........................7-4 7.4 MULTIPLE DISPLAY mode ......................... 7-6 7.5 Display item selection..........................
  • Page 146: About The Data Display Mode

    7. DATA DISPLAY mode 7.1 About the DATA DISPLAY mode The End of Cycle Data such as the tightening peak torque, cycle time, etc. for a single spindle or multiple spindles are displayed in single display mode (3 items for Type S or 2 items for Type M) or multiple display mode (1 or 2 items).
  • Page 147: Mode Selection

    DISPLAY PANEL MANUAL 7.2 Mode selection   The single display mode or the multiple display mode can be selected for data display. MODE CONTENTS The end of fastening cycle data of one SPINDLE are displayed. SINGLE DISPLAY MODE 3 selectable items for TYPE S or 2 for TYPE M can be displayed The end of fastening cycle data of all SPINDLES are displayed.
  • Page 148: Single Display Mode

    7. DATA DISPLAY mode 7.3 SINGLE DISPLAY mode ●SINGLE DISPLAY mode 1) Select the SINGLE DISPLAY mode from the DATA DISPLAY mode. The following screen will be displayed.                       Type S Type M Figure 7.3-1 SINGLE DISPLAY MODE 2) The judgment of the selected SPINDLE as well as the data of the selected items are displayed.
  • Page 149 DISPLAY PANEL MANUAL   The following data can be displayed in the SINGLE DISPLAY mode. ITEM CONTENTS The end of cycle status for each NUTRUNNER is displayed and a NR ** JUDGEMENT status lamp on the DRIVER indicates the judgment result. The program No.
  • Page 150: Multiple Display Mode

    7. DATA DISPLAY mode 7.4 MULTIPLE DISPLAY mode ●MULTIPLE DISPLAY MODE 1) Select the MULTIPLE DISPLAY mode from the DATA DISPLAY mode. The screen corresponding to the connected spindles will be displayed. Type S Type M Figure 7.4-1 MULTIPLE DISPLAY MODE (2 spindles mode) 2) The data will be displayed at the end of fastening cycle.
  • Page 151 DISPLAY PANEL MANUAL ●4 SPINDLE DISPLAY MODE Type S Type M                       Figure 7.4-2 MULTIPLE DISPLAY MODE (4 SPINDLES) ●8 SPINDLES DISPLAY MODE                        ...
  • Page 152 7. DATA DISPLAY mode ●32 SPINDLES DISPLAY MODE     Type S       Type M                       Figure 7.4-5 MULTIPLE DISPLAY MODE (32 SPINDLES) The NR Judgment or display item 1 mode can be selected by JUDGMENT/SELECTION key switch.  ...
  • Page 153: Display Item Selection

    DISPLAY PANEL MANUAL 7.5 Display item selection ●DISPLAY ITEM selection 1) Select the ITEM from the DATA DISPLAY mode. The following screen will be displayed. Type S Type M Figure 7.5-1 Display item setting 2) The cursor is indicated on [DISPLAY ITEM No.1]. Select the desired DISPLAY ITEM No.
  • Page 154 7. DATA DISPLAY mode   The following data can be displayed in the DATA DISPLAY mode. CONTENTS CONTENTS JUDGEMENT MINIMUM VALUE OF SLOPE 1 UPPER NG bit 1 MAXIMUM VALUE OF SLOPE 1 UPPER NG bit 2 MINIMUM VALUE OF SLOPE 2 LOWER NG bit 1 MAXIMUM VALUE OF SLOPE 2 LOWER NG bit 2...
  • Page 155: Key Lock Function

    DISPLAY PANEL MANUAL 7.6 Key lock function   The key lock function may be used to prevent an unintended change of settings in the DATA DISPLAY mode. ●Key lock function Key lock function can be turned ON/OFF by using FUNCT ION SW located right side of the screen. Press [F1] key with pressing [F5] key in the SINGLE or MULTIPLE DISPLAY mode.
  • Page 156 7. DATA DISPLAY mode 7-12...
  • Page 157: Chapter 8 Maintenance Mode

    DISPLAY PANEL MANUAL Chapter 8 MAINTENANCE mode   The operation and contents of the MAINTENANCE mode is described in this chapter. You are recommended to read this chapter when you perform the maintenance of the NUTRUNNER. 8.1 About the MAINTENANCE mode......................8-2 8.2 T/T CHECK ............................
  • Page 158: About The Maintenance Mode

    8. MAINTENANCE mode 8.1 About the MAINTENANCE mode   The check results of the NUTRUNNER, type of the connected NUTRUNNER, SYSTEM status such as the ROM version etc, as well as Data and NG reports can be confirmed using the MAINTENANCE mode.  ...
  • Page 159 DISPLAY PANEL MANUAL The contents of the MAINTENANCE mode menu are shown as follows. MAINTENANCE menu DESCRIPT ION T/T CURRENT The torque value detected by Torque Transducer (T/T) is DATA displayed in real time. The calibration value of the Torque Transducer (T/T) is T/T CHECK CALIBRATION displayed in real time.
  • Page 160: T/T Check

    8. MAINTENANCE mode 8 .2 T/T CHECK The status of the Torque Transducer (T/T) of the NUTRUNNER is displayed. 8.2.1 T/T CURRENT DATA   The torque value detected by the Torque Transducer (T/T) of the NUTRUNNER is displayed in real time. You are recommended to use it to check whether the torque transducer functions properly.
  • Page 161: T/T Calibration Data

    DISPLAY PANEL MANUAL 8.2.2 T/T CALIBRATION DATA   The calibration value of the torque transducer (T/T) of the NUTRUNNER is displayed in real time. You are recommended to use it to confirm the function of T/T, the disconnection of T/T cables, etc. ●T/T CALIBRATION DATA display The calibration value of the connected NUTRUNNER is displayed.
  • Page 162   The output value of the torque transducer after the calibration is shown in the table below. CALIBRATION CALIBRATION CALIBRATION MODEL VALUE VALUE VALUE (N.m) (Kgf.m) (ft.lb) SDNR(T*1)-005 5.000 0.5098 3.695 (On developing) SDNR(T*1)-010,010H 10.00 1.020 7.389 SDNR(T*1)-025 25.00 2.549 18.47...
  • Page 163: T/T Offset Data

    DISPLAY PANEL MANUAL 8.2.3 T/T OFFSET DATA   The offset torque value of the torque transducer (T/T) of the NUTRUNNER is displayed. The NUTRUNNER is free of load right after the start of fastening, and the output of the torque transducer is zeroed.
  • Page 164: Angle Data

    8. MAINTENANCE mode 8.3 ANGLE DATA   The angle value measured by the angle sensor is displayed in real time. You are recommended to use it to confirm the proper function of the angle sensor and the motor cable (encoder cable). ●ANGLE DATA display The angle value of the connected NUTRUNNER is displayed in real time.
  • Page 165: System Status

    DISPLAY PANEL MANUAL 8.4 SYSTEM STATUS   The SYSTEM STATUS data such as the type and number of the connected NUTRUNNER, the ROM version, the type of SPINDLE ASSEMBLY, etc. are displayed. ●SYSTEM STATUS display The NUTRUNNER for which a connection cannot be confirmed is indicated by blank. Press NEXT or PREV to display the following or previous numbers (No.01 - 08,09 - 16,17 - 24,25 - 32).
  • Page 166: I/O Check

    8. MAINTENANCE mode 8.5 I/O CHECK This mode allows the user to confirm the input and output signals of the I/O interfaces of the DRIVER and MULTI-CONTROLLER. ●I/O CHECK menu 1) Select the I/O CHECK from the MAINTENANCE mode menu. The following screen will be displayed. Type S Type M Figure 8.5-1 I/O CHECK menu...
  • Page 167: Dr Input Check

    DISPLAY PANEL MANUAL 8.5.1 DR INPUT CHECK The user can confirm the input signals of the DRIVER on the DR INPUT CHECK mode. ●DR INPUT CHECK 1) Select the DR INPUT CHECK from the I/O CHECK menu. The following screen will be displayed. Figure 8.5-2 DR INPUT CHECK 2) The spindle to be displayed can be selected by [SPUP][SPDW] touch keys.
  • Page 168: Dr Output Check

    8. MAINTENANCE mode 8.5.2 DR OUTPUT CHECK The user can confirm the output signals of the DRIVER on the DR OUTPUT CHECK mode. ●DR OUTPUT CHECK 1) Select the DR OUTPUT CHECK from the I/O CHECK menu. The following screen will be displayed. Figure 8.5-3 DR OUTPUT CHECK 2) The spindle to be displayed can be selected by [SPUP][SPDW] touch keys.
  • Page 169: Mc Input Check(Type M)

    DISPLAY PANEL MANUAL 8.5.3 MC INPUT CHECK(Type M) The user can confirm the input signals of the MULTI-CONTROLLER on the MC INPUT CHECK mode. ●MC INPUT CHECK 1) Select the MC INPUT CHECK from the I/O CHECK menu. The following screen will be displayed. Figure 8.5-4 MC INPUT CHECK 2) The lamps of which input signals are ON will turn on the lights.
  • Page 170: Mc Output Check(Type M)

    8. MAINTENANCE mode 8.5.4 MC OUTPUT CHECK(Type M) The user can confirm the output signals of the MULTI-CONTROLLER on the MC OUTPUT CHECK mode. ●MC OUTPUT CHECK 1) Select the MC OUTPUT CHECK from the I/O CHECK menu. The following screen will be displayed. Figure 8.5-5 MC OUTPUT CHECK 2) The lamps of which input signals are ON will illuminate turn on the lights.
  • Page 171: Ng Report

    DISPLAY PANEL MANUAL 8.6 NG REPORT   NG or TROUBLE messages of the NUTRUNNER that occurred are logged in the NG REPORT. About 500 data can be stored in the system. Once full, the oldest fault is reset and a new one is added. Press EXIT to return to the MAINTENANCE MENU.
  • Page 172 8. MAINTENANCE mode CAUT ION NG REPORT data are memorized in the DATA DISPLAY mode or the MAIN MENU. In case of using user mode, they are memorized if NR mode is in the DATA DISPLAY mode or the MAIN MENU. The screen No. of NR mode can be confirmed by referring the I/O7 0F1 of the I/O memory.
  • Page 173 DISPLAY PANEL MANUAL ● CSV Save NG REPORT data can be saved as the CSV format data from the USB-A (U-A) port of the Display panel. CF card reader writer or USB memory can be used. 1) Insert the memory to the USB-A (U-A) port on the back of the Display Panel. Press CSV Save to save NG REPORT data to the memory.
  • Page 174: Fastening Report(Type S)

    8. MAINTENANCE mode 8.7 FASTENING REPORT(Type S)   Data of the previous fastening operations by the NUTRUNNER are displayed. Up to 320 data can be stored in the system. Once full, the oldest record is reset and a new one is added. Press EXIT to return to the MAINTENANCE MENU.
  • Page 175: Fastening Report(Type M)

    DISPLAY PANEL MANUAL 8.8 FASTENING REPORT(Type M) Data of the previous fastening operations are stored in the memory of the Multi-Controller. The Display Panel reads them from the Multi-Controller and displays them. Total judge, selected number of the program and parameter, cycle time of the Multi-Controller and judge, fastening data 1-4 depended on the OUTPUT ITEM 1-4 in the SYSTEM SETTING are displayed.
  • Page 176 8. MAINTENANCE mode Fastening Report screen 5(32 spindles) Figure 8.8-1 FASTENING RECORD 2) Press ITEM+ to change the display item. The DATA output item 1-4 display in order. 3) Press NEW+ or OLD- keys to scroll the screen. Keep pressing to change fast. Press NEW++ or OLD- - keys to change report data for every 100 cycle.
  • Page 177: Manual Operation

    DISPLAY PANEL MANUAL 8.9 MANUAL OPERATION   This mode allows the user to control the NUTRUNNER using the key operation of the DISPLAY PANEL.   ●MANUAL OPERATION menu 1) Select the MANUAL OPERATION from the MAINTENANCE mode menu. The following screen will be displayed.
  • Page 178: Manual Operation

    8. MAINTENANCE mode ●MANUAL OPERATION 1) The following screen will be displayed when the SELECTED SPINDLE or the ALL SPINDLE is selected from the MANUAL OPERAT ION mode menu. Figure 8.9-2 MANUAL OPERATION: Program/Parameter No. input 2) Input the desired program and parameter No. for the manual operation, then press EXEC key.  The following screen will be displayed.
  • Page 179 DISPLAY PANEL MANUAL   The MANUAL OPERAT ION has following functions. ITEM DESCRIPT ION PROGRAM No. Program No. is selected. PARAMETER No. Parameter set No. is selected. The NUTRUNNER starts the fastening operation according to START the program No. and parameter set No. RESET The connected NUTRUNNER receives the RESET signal.
  • Page 180 8. MAINTENANCE mode ●MC COUNT RESET 1) The following screen will be displayed when the MC COUNT RESET is selected from the MANUAL OPERATION mode menu. Figure 8.9-4 MC COUNT RESET 2) Press EXEC to reset the count of the Multi-Controller. Press QUIT to return the MANUAL OPERATION menu.
  • Page 181: Chapter 9 Torque Curve Display

    DISPLAY PANEL MANUAL Chapter 9 TORQUE CURVE DISPLAY   The TORQUE CURVE display is described in this chapter. 9.1 CURVE DISPLAY mode ........................9-2 9.1.1 TORQUE CURVE display ......................9-3 9.1.2 DISPLAY SETT ING ........................9-6...
  • Page 182: Curve Display Mode

    9. TORQUE CURVE DISPLAY mode 9.1 CURVE DISPLAY mode In the CURVE display mode, the torque curve can be displayed either as the TORQUE TIME display or the TORQUE ANGLE display. In the AUTO UPDATE mode, the torque curve can also be displayed in real time. CURVE DISPLAY MODE DESCRIPT ION Curve...
  • Page 183: Torque Curve Display

    DISPLAY PANEL MANUAL 9.1.1 TORQUE CURVE display 1) The following screen will be displayed when the TORQUE CURVE is selected from the MAIN MENU. Figure 9.1-1 TORQUE CURVE display mode setting 2) Press CURVE DISPLAY or AUTO UPDATE. The following screen will be displayed. Figure 9.1-2 TORQUE CURVE display - NR No.
  • Page 184 9. TORQUE CURVE DISPLAY mode TORQUE TIME display TORQUE ANGLE display Figure 9.1-3 TORQUE CURVE display 4) A horizontal value (TIME axis) is referred to the contents of DISPLAY SETTING.   5) Press UP or DOWN to scroll the screen. Press TURN to invert the torque curve. Press READ to read the current torque curve and update.
  • Page 185 DISPLAY PANEL MANUAL <Actual Time> Sampling time of the torque curve is designated by the “Trq.Crv.Samp.Int” “Trq.Crv.Dt.size” control parameter of maximum cycle time NR. All NR are displayed by actual time. If settings of their “Trq.Crv.Samp.Int” “Trq.Crv.Dt.size” are different, their torque curve are not displayed. Same settings shall be inputted.
  • Page 186: Display Setting

    9. TORQUE CURVE DISPLAY mode 9.1.2 DISPLAY SETTING 1) The following screen will be displayed when the DISPLAY SETTING is selected from the CURVE DISPLAY MODE. Figure 9.1-4 CURVE DISPLAY setting 2) Press touch switch of the desired setting. Press EXEC to write new settings. Press QUIT to cancel all edits and return to the CURVE DISPLAY MODE.
  • Page 187: Chapter 10 Configuration

    DISPLAY PANEL MANUAL Chapter 10 CONFIGURATION   The CONFIGURATION settings such as the communication configuration, password, language, receive data setting and initial mode setting are described in this chapter. 10.1 CONFIGURAT ION .......................... 10-2 10.2 COM.CONFIGURATION ......................... 10-3 10.3 PASSWORD SETTING ........................10-4 10.4 LANGUAGE ............................
  • Page 188: Configuration

    10. CONFIGURAT ION 10.1 CONFIGURATION ●The settings items of the CONFIGURAT ION setting ITEM DESCRIPT ION The baud rate of the ARCNET and the type of the NUTRUNNER COM.CONFIGURATION (S or M) are set. Set to disable or enable the use of password to get access to the PASSWORD SETTING Fastening setting mode and Configuration mode.
  • Page 189: Com.configuration

    DISPLAY PANEL MANUAL 10.2 COM.CONFIGURATION ●Communicating Configuration 1) The following screen will be displayed when COM.CONFIGURAT ION is chosen from the CONF IGURATION menu. Figure 10.2-1 COM.CONFIGURATION 2) Press touch switch of the desired setting item. 3) Press EXEC to write new settings to the NUTRUNNER. RESTART will be executed when these settings are changed.
  • Page 190: Password Setting

    10. CONFIGURAT ION 10.3 PASSWORD SETTING ●Password Setting 1) The following screen will be displayed when PASSWORD SETTING is chosen from the CONF IGURATION menu. Figure 10.3-1 PASSWORD SETTING 2) Press touch switch of the desired setting for password SW 1 to 3. Input new password for password 1 to 3 after erasing old one by CLR key.
  • Page 191: Language

    DISPLAY PANEL MANUAL 10.4 LANGUAGE Display language can be set in the LANGUAGE. ●LANGUAGE Setting 3) The following screen will be displayed when LANGUAGE is chosen from the CONFIGURATION menu. Figure 10.4-1 LANGUAGE Setting 4) Press the desired language and return to the CONFIGURAT ION menu. 10-5...
  • Page 192: Rcv.data Setting

    10. CONFIGURAT ION 10.5 RCV.DATA SETTING Receive data from NUTRUNNER to the I/O memory of the DISPLAY PANEL can be selected in the RCV. DATA SETTING. Refer to ‘16.3.2 I/O memory’ for detail of I/O memory. Refer to ‘Chapter 7 NR data receive function’...
  • Page 193: Receive Item Select

    DISPLAY PANEL MANUAL 10.5.1 Receive Item Select ●Receive Item select 1) Select the RCV.DATA SELECT from the RCV.DATA SETTING menu. The following screen will be displayed. Figure 10.5-2 Receive data item select 2) The cursor is indicated on [RCV.ITEM 1]. Select the desired RCV.ITEM No. Press NEXT or PREV to change page.
  • Page 194: Receive Data Number

    10. CONFIGURAT ION 10.5.2  Receive Data Number ●Receive Data Number setting 1) Select the RCV.DATA NUMBER from the RCV.DATA SETTING menu. The following screen will be displayed. Figure 10.5-3 Receive data number setting 3) Press touch switch of the desired setting item. 4) Press EXEC to write new settings.
  • Page 195: Init Mode Setting

    DISPLAY PANEL MANUAL 10.6 INIT MODE SETTING Initial mode is set in the INIT MODE SETTING. Selected mode will be displayed when the DISPLAY PANEL is powered on ●Initial Mode setting 1) The following screen will be displayed when INIT MODE SETTING is chosen from the CONF IGURATION menu.
  • Page 196 10. CONFIGURAT ION 10-10...
  • Page 197: Chapter 11 Others

    DISPLAY PANEL MANUAL Chapter 11 Others   Other necessary settings are described in this chapter. 11.1 Function Switch ..........................11-2 11.1.1 SYSTEM MAIN MENU ......................11-3 11.1.2 Switch Function with Switch Menu Displayed ................11-4 11.1.3 Switch Function with Switch Menu not Displayed ..............11-4 11.2 Coin-type Lithium Battery.........................
  • Page 198: Function Switch

    11. Others 11.1 Function Switch   The DISPLAY PANEL (SDN-DP06) has 6 function switches on right side of the screen as below.   [SYSTEM], [F1], [F2], [F3], [F4], [F5] [SYSTEM] SW Function SW Figure 11.1-1 Switch Location SDN-DP06 has 8 function switches on right side of the screen as below.  ...
  • Page 199: System Main Menu

    DISPLAY PANEL MANUAL 11.1.1 SYSTEM MAIN MENU   Some settings of the TOUCH PANEL, confirming setting contents, maintenance and so on can be executed in the SYSTEM MAIN MENU. Only important items are explained in this chapter. Refer to the ‘Hardware Specifications V806’...
  • Page 200: Switch Function With Switch Menu Displayed

    11. Others 11.1.2  Switch Function with Switch Menu Displayed FUNCTIONS SPECIFICATIONS Selects the operation mode between STOP to RUN. Mode Selection Change to the SYSTEM MAIN MENU Brightness Adjusts the screen brightness in three levels. (SDN-DP06T, SDN-DP12T) F2=Bright F3=Medium F4=Dark Dark ...
  • Page 201: Coin-Type Lithium Battery

    DISPLAY PANEL MANUAL 11.2 Coin-type Lithium Battery 11.2.1  Battery Usage   The battery is used for the user memory area (non-volatile memory $L and $LD, storing sampling data, etc.) in SRAM, or backup battery for the built-in clock. 11.2.2  Battery Mounting Procedure Battery is set at shipping.
  • Page 202: Battery Replacement

    11. Others 11.2.3  Battery Replacement Replacement batteries are available from Hakko Electronics.   NAME MODEL MAKER CONTENTS Battery for Coin-type lithium primary cell 1 pce. V7-BT Hakko Electronics replacement Cautions sticker 1 pce. Table 11.2-1 Battery for replacement   Battery should be replaced by every 5 years as a standard.  ...
  • Page 203: Battery Replacement Procedure

    DISPLAY PANEL MANUAL 11.2.4  Battery Replacement Procedure Replace the battery “V7-BT” within three minutes after the unit is turned off. If it is not possible to replace within three minutes, use the V-SFT-5 editor or a CF card and make a backup copy of data in the SRAM.
  • Page 204 11. Others 11-8...
  • Page 205: Chapter 12 Trouble Shooting

    DISPLAY PANEL MANUAL Chapter 12 Trouble shooting   The DISPLAY PANEL problems, their causes and remedies are described in this chapter. 12.1 Trouble shooting..........................12-2 12-1...
  • Page 206: Trouble Shooting

    12. Trouble shooting 12.1 Trouble shooting   Use the following check list when the DISPLAY PANEL does not function properly or when an error message is displayed. PROBLEM CAUSE REMEDY No image on the LCD monitor The power is not supplied. Check the power source (DC24V).
  • Page 207 DISPLAY PANEL MANUAL ●Warning messages MESSAGE CAUSE REMEDY The NUTRUNNER you are trying to Check connection of the “DR not connected” access is not connected. NUTRUNNER. The NUTRUNNER you are trying to Enable Write Mode of “Write Error” program is not set in the Write Mode. NUTRUNNER.
  • Page 208 12. Trouble shooting ●Error messages MESSAGE CAUSE REMEDY ARCNET Communication DISPLAY PANEL may be defective. Problem self-detection by the IC Internal self-diagnosis Error Contact our company. ARCNET Communication The unit of identical No. exists Check No. of each unit. Duplicate ID Error in the network.
  • Page 209: Chapter 13 Specifications

    DISPLAY PANEL MANUAL Chapter 13 Specifications   The specifications of the DISPLAY PANEL are described in this chapter. 13.1 Specifications..........................13-2 13-1...
  • Page 210: Specifications

    13. Specifications 13.1 Specifications ●DISPLAY PANEL SPECIF ICATIONS ITEM SPECIFICATION MODEL SDN-DP06M SDN-DP06C SDN-DP06T DISPLAY DEVICE STN monochrome STN color TFT color 65,536 colors (without blinks) / 32,768 colors (with COLOR 16-grade (with blinks) blinks) / 128 colors (with 16-color blinks) DISPLAY RESOLUT ION 320 x 240 dots DIMENSIONS (mm)...
  • Page 211 DISPLAY PANEL MANUAL ITEM SPECIFICATION MODEL SDN-DP12T DISPLAY DEVICE TFT color COLOR 65,536 colors (without blinks) / 32,768 colors (with blinks) DISPLAY RESOLUT ION 800 x 600 dots DIMENSIONS (mm) (W)326.4 x  (H)259.6  x  (D)87.2 WEIGHT Approx. 2.9 Kg POWER CONSUMPT ION Approx.
  • Page 212 13. Specifications 13-4...
  • Page 213: Chapter 14 Dimensions

    DISPLAY PANEL MANUAL Chapter 14 Dimensions 14.1 Dimensions ............................. 14-2 14-1...
  • Page 214: Dimensions

    14. Dimensions 14.1 Dimensions Figure 14.1-1 Dimension of the DISPLAY PANEL (SDN-DP06) 14-2...
  • Page 215 DISPLAY PANEL MANUAL Figure 14.1-2 Panel cut out dimension of the DISPLAY PANEL (SDN-DP06) 14-3...
  • Page 216 14. Dimensions Figure 14.1-3 Dimension of the DISPLAY PANEL (SDN-DP12) Figure 14.1-4 Panel cut out dimension of the DISPLAY PANEL (SDN-DP12) 14-4...
  • Page 217: Chapter 15 Sample Settings

    DISPLAY PANEL MANUAL Chapter 15 Sample settings   The fundamental settings are explained in this chapter. For details on the System setting, Program setting and Parameter setting, refer to the USER’S MANUAL. 15.1 System setting..........................15-2 15.2 Program setting..........................15-4 15.3 Parameter setting..........................
  • Page 218: System Setting

    15. Sample settings 15.1 System setting   Standard setting values are shown as follows. ●COMMON SETTING     TYPE S ITEM SETTING Torque unit Emergency stop N.O. Data Output Format Input Filter NORMAL Angle Indication ***.* RS323C Communication baud rate 4.8Kbps  ...
  • Page 219 DISPLAY PANEL MANUAL ●SPINDLE SETTING For the following specifications: Number of DRIVERS: 6 DRIVER No.1  …  SDNS-DR1-025 DRIVER No.5 …  SDNS-DR2-100 DRIVER No.2  …  SDNS-DR1-025 DRIVER No.6 …  SDNS-DR2-100 DRIVER No.3  …  SDNS-DR1-025 DRIVER No.7 …  no connection DRIVER No.4  …  SDNS-DR2-100 DRIVER No.8 … ...
  • Page 220: Program Setting

    15. Sample settings 15.2 Program setting ●The sample program for simultaneous or sequential tightening. STEP PROGRAM CONTENTS SOFT START *1 HIGH SPEED  BRAKE *2 INTERLOCK  *3 TIGHTEN (TORQUE CONTROL) SOCKET RELEASE BRAKE END OF CYCLE *1 Lower the speed of HIGH SPEED (the 3 and 4 byte), if the seating torque is not unified (over shoot occurs).
  • Page 221 DISPLAY PANEL MANUAL ●The sample program for two fastening operations (TYPE S) ANGLE MONITORING TORQUE CONTROL simultaneous (sequential) fastening → ANGLE loose → TORQUE-TURN CONTROL simultaneous (sequential) fastening STEP PROGRAM CONTENTS SOFT START HIGH SPEED BRAKE INTERLOCK TIGHTEN (TORQUE METHOD) *1...
  • Page 222 15. Sample settings ●The sample program for two fastening operations (TYPE M) ANGLE MONITORING TORQUE CONTROL simultaneous (sequential) fastening → ANGLE loose → TORQUE-TURN CONTROL simultaneous (sequential) fastening STEP PROGRAM CONTENTS SOFT START HIGH SPEED BRAKE INTERLOCK TIGHTEN (TORQUE METHOD) *1...
  • Page 223 DISPLAY PANEL MANUAL ●The sample program of ANGLE JOG STEP PROGRAM CONTENTS *1 ANGLE JOG BRAKE END OF CYCLE *1 Change the second byte of the step 1 as follows to change the ANGLE JOG to the TIME JOG. Step1 50 04 08 00 00 20 00 00 ↓...
  • Page 224: Parameter Setting

    75  N.m Peak Torque Upper Limit 85  N.m Tightening Time Lower Limit 1.0  sec Tightening Time Upper Limit 1.5  sec Tightening Angle Lower Limit 60  deg Tightening Angle Upper Limit 90  deg Cycle Time 20.0 sec NUTRUNNER MODEL  …  SDNR(TS2)−100 15-8...
  • Page 225 DISPLAY PANEL MANUAL 1) CONTROL PARAMETERS PARAMETER SETTING DIRECTION OF ROTATION AUTO CALIBRAT ION SW. SLOPE MONITOR TRIGGER TORQUE CURVE DATA SIZE SEATING TORQUE SNUG TORQUE CONTROL TORQUE CONTROL ANGLE TORQUE TENSION MEASURING ANGLE YIELD POINT DETECTION LEVEL SLOPE MONITOR SAMPLING ANGLE SLOPE 1 START TORQUE SLOPE 2 START TORQUE SLOPE 3 START TORQUE...
  • Page 226 15. Sample settings 2) NG PARAMETERS PARAMETER SETTING TIGHTENING PEAK TORQUE LOWER LIMIT TIGHTENING PEAK TORQUE UPPER LIMIT FINAL TORQUE LOWER LIMIT FINAL TORQUE UPPER LIMIT TIGHTENING TIME LOWER LIMIT TIGHTENING TIME UPPER LIMIT TIGHTENING ANGLE LOWER LIMIT TIGHTENING ANGLE UPPER LIMIT *1...
  • Page 227 DISPLAY PANEL MANUAL 3) TROUBLE PARAMETERS PARAMETER SETTING TORQUE MAXIMUM 20.0 TIGHTENING TIME MAXIMUM 0999 TIGHTENING ANGLE MAXIMUM *1       65 CURRENT MAXIMUM *1       65 TIGHTENING CURRENT MAXIMUM 20.0 CYCLE TIME MAXIMUM SEATING T IME MINIMUM 20.0 SEATING T IME MAXIMUM SEATING ANGLE MINIMUM...
  • Page 228 Tightening Peak Torque Upper Limit 85  N.m Snug Torque Lower Limit 27  N.m Snug Torque Upper Limit 33  N.m Monitor Angle Lower Limit 55  deg Monitor Angle Upper Limit 65  deg Cycle Time 20.0 sec NUTRUNNER MODEL  …  SDNR(TS2)−100 15-12...
  • Page 229 DISPLAY PANEL MANUAL 1) CONTROL PARAMETERS PARAMETER SETTING DIRECTION OF ROTATION AUTO CALIBRAT ION SW. SLOPE MONITOR TRIGGER TORQUE CURVE DATA SIZE SEATING TORQUE SNUG TORQUE CONTROL TORQUE CONTROL ANGLE TORQUE TENSION MEASURING ANGLE YIELD POINT DETECTION LEVEL SLOPE MONITOR SAMPLING ANGLE SLOPE 1 START TORQUE SLOPE 2 START TORQUE SLOPE 3 START TORQUE...
  • Page 230 15. Sample settings 2) NG PARAMETERS PARAMETER SETTING TIGHTENING PEAK TORQUE LOWER LIMIT TIGHTENING PEAK TORQUE UPPER LIMIT FINAL TORQUE LOWER LIMIT FINAL TORQUE UPPER LIMIT TIGHTENING TIME LOWER LIMIT TIGHTENING TIME UPPER LIMIT 10.0 TIGHTENING ANGLE LOWER LIMIT TIGHTENING ANGLE UPPER LIMIT 0999 *1...
  • Page 231 DISPLAY PANEL MANUAL 3) TROUBLE PARAMETERS PARAMETER SETTING TORQUE MAXIMUM 20.0 TIGHTENING TIME MAXIMUM 0999 TIGHTENING ANGLE MAXIMUM *1       65 CURRENT MAXIMUM *1       65 TIGHTENING CURRENT MAXIMUM 20.0 CYCLE TIME MAXIMUM SEATING T IME MINIMUM 20.0 SEATING T IME MAXIMUM SEATING ANGLE MINIMUM...
  • Page 232 15. Sample settings ● The sample parameters of ANGLE JOG Jog Angle 180  deg NUTRUNNER MODEL  …  SDNR(TS2)−100 1) CONTROL PARAMETERS PARAMETER SETTING DIRECTION OF ROTATION AUTO CALIBRAT ION SW. SLOPE MONITOR TRIGGER TORQUE CURVE DATA SIZE SEATING TORQUE SNUG TORQUE...
  • Page 233 DISPLAY PANEL MANUAL 2) NG PARAMETERS PARAMETER SETTING TIGHTENING PEAK TORQUE LOWER LIMIT TIGHTENING PEAK TORQUE UPPER LIMIT FINAL TORQUE LOWER LIMIT FINAL TORQUE UPPER LIMIT TIGHTENING TIME LOWER LIMIT TIGHTENING TIME UPPER LIMIT 10.0 TIGHTENING ANGLE LOWER LIMIT TIGHTENING ANGLE UPPER LIMIT 0999 *1...
  • Page 234 15. Sample settings 3) TROUBLE PARAMETERS PARAMETER SETTING TORQUE MAXIMUM 20.0 TIGHTENING TIME MAXIMUM 0999 TIGHTENING ANGLE MAXIMUM *1       65 CURRENT MAXIMUM *1       65 TIGHTENING CURRENT MAXIMUM 20.0 CYCLE TIME MAXIMUM SEATING T IME MINIMUM 20.0 SEATING T IME MAXIMUM SEATING ANGLE MINIMUM...
  • Page 235 DISPLAY PANEL MANUAL   Chapter 16 Connection with external Device (PLC etc.)   The fundamental operations to connect with PLC or other devices are explained in this chapter. 16.1 Outline ............................16-2 16.2 Setting............................16-3 16.2.1 Device Connection Setting(V-SFT) ..................16-3 16.2.2 Read / Write Area(V-SFT)....................
  • Page 236: Outline

    16.Connection with PLC or other Device 16.1 Outline   SDN-DPH Display Panel has two or three serial ports for connecting with PLC or other devices. ITEM SPECIFICATIONS Modular jack, Applicable RS-232C, RS-485 (2-wire connection) 8-pin Standards (MJ1) Synchronization Asynchronous type Data Length 7- or 8-bit Parity...
  • Page 237: Setting

      Device Connection Setting shall be set by the editor (V-SFT) to connect with PLC or other device except for NUTRUNNER Connecting port, communication setting, etc. are set in the Device Connection Setting. PLC1 is reserved for the NUTRUNNER (ARCNET : SANYO MACHINE WORKS). Do not change this setting.  ...
  • Page 238: Read / Write Area(V-Sft

    16.Connection with PLC or other Device   16.2.2 Read / Write Area(V-SFT)   You must reserve Read / Write Area when you design the screen data. These area are occupied by NUTRUNNER. Do not change setting in this unit. If you want to use Read / Write Area, access them indirectly by using the Device Memory Map. Setting example of indirect access by using the Device Memory Map is shown in the next page.
  • Page 239 DISPLAY PANEL MANUAL ●For example Sample setting of Device Memory Map to access I/O memory of Read/Write area of the PLC is shown as below.   PLC : Mitsubishi Q series Read Area source memory : D00000 - D00002 Read Area transfer timing : Synchronized writing : The data at the source memory address is transferred to a memory address registered in a device memory map at the leading edge of the control memory bit (0 to 1).
  • Page 240 16.Connection with PLC or other Device 4) Click [System setting] and [Device Memory Map] and [PLC1] to set Write Area. Figure 16.2-6 Device Memory M ap No. Input 5) Input table No. and click [OK] to indicate setting window of Device Memory Map. Figure 16.2-7 Device Memory M ap setting window 6) Input the settings for Device Memory Map.
  • Page 241: Screen Data

    DISPLAY PANEL MANUAL 16.3 Screen Data 16.3.1 NUTRUNNER use Area(Forbid for user) Some data set at shipment are reserved as NUTRUNNNER use area. User cannot access these data. NUTRUNNER Permit Area for ITEM Whole Reserve user Use Area Area Message 100 -109 110 - 127 0 - 99...
  • Page 242: Internal Memory

    16.Connection with PLC or other Device   16.3.2 Internal Memory The internal memory is the memory in the Touch Panel available to the user. The internal memory is composed as shown below.   User Memory : $u, $L, $LD, $T, $M, $MC, $C  ...
  • Page 243: I/O Memory

    DISPLAY PANEL MANUAL 16.3.3 I/O Memory   I/O memory are exclusive memory area between ARCNET communication unit and Touch Panel. I/O memory has 7 block of I/O1 to I/O7. Each block consists of 256 words. Refer to followings for general contents of each block.
  • Page 244 16.Connection with PLC or other Device ●I/O memory 7 000-0BF (Receive data number 6 item x 32 Drivers) Address CONTENTS Data Format NR1 Receive Data Item 1 Binary NR1 Receive Data Item 2 Binary NR1 Receive Data Item 3 Binary NR1 Receive Data Item 4 Binary NR1 Receive Data Item 5...
  • Page 245 DISPLAY PANEL MANUAL   000-0BF (Receive data number 12 item x 16 Drivers) Address CONTENTS Data Format NR1 Receive Data Item 1 Binary NR1 Receive Data Item 2 Binary NR1 Receive Data Item 3 Binary NR1 Receive Data Item 4 Binary NR1 Receive Data Item 5 Binary...
  • Page 246 16.Connection with PLC or other Device 0C0-0FF Address CONTENTS Data Format MC Receive Data Item (48byte = 24word) 0C0 - 0D7 Binary Receive Data Item 1 Data No. Binary Receive Data Item 2 Data No. Binary Receive Data Item 3 Data No. Binary Receive Data Item 4 Data No.
  • Page 247: Chapter 17Nr Data Receive Function

    DISPLAY PANEL MANUAL     Chapter 17NR Data Receive Function   Data Receive Function of NR is described in this chapter.   17.1 Outline ............................17-2 17.1.1 Receive Data Item ......................17-2 17.1.2 Data Format........................17-2 17.1.3 Online status of Data Receive Mode................... 17-5 17.1.4 Data Output Timing......................
  • Page 248: Outline

    17.NR Data Out Function 17.1 Outline   End of fastening data of NR can be received to I/O memory by using NR data receive function. Receive data also can transfer to connected PLC memory by using Device Memory Map. Output timing of receive data can be confirmed by monitoring corresponding bit of I/O memory. 17.1.1 Receive Data Item Receive Data Item is set in the Receive Item Select in CONFIGURATION.
  • Page 249 DISPLAY PANEL MANUAL   CONTENTS TYPE SIGN CODE **** JUDGMENT **** UPPER NG BIT 1/2, LOWER NG BIT 1/2 **** STEP No. ***.* CYCLE TIME OFFSET TORQUE Provided Refer to Table 17.1-2 CYCLE PEAK TORQUE CW Provided Refer to Table 17.1-2 CYCLE PEAK TORQUE CCW Provided Refer to Table 17.1-2...
  • Page 250 17.NR Data Out Function 1) Decimal point of torque Decimal points of torque data are different by model and torque unit. Refer to following table. MODEL Kgf.m Ft.lb *.*** 0.**** *.*** SDN-DR1-005(On developing) **.** *.*** *.*** SDN-DR1-010 **.** *.*** **.** SDN-DR1-025 **.**...
  • Page 251: Online Status Of Data Receive Mode

    DISPLAY PANEL MANUAL   17.1.3 Online status of Data Receive Mode   DATA DISPLAY mode or MAIN MENU must be selected when Data Receive Mode is online. User can confirm status of Data Receive Mode online or offline by monitoring I/O memory I/O7 0F3-0F5. In case of Type S, each bit of I/O7 0F3-0F4 shall be monitored.
  • Page 252: Data Output Timing

    17.NR Data Out Function 17.1.4 Data Output Timing   Output timing of receive data can be confirmed by I/O memory I/O7 0E0 - 0E2. In case of Type S, each bit of I/O7 0E0-0E1 shall be monitored. In case of Type M, Multi-Controller output bit I/O7 0E2-0 shall be monitored. ●Type S b15 b14 b13 b12 b11 b10 I/O7:0E0...
  • Page 253: Timing Chart

    DISPLAY PANEL MANUAL 17.1.5 Timing Chart   Timing Chart of NR Data Receive Function is shown as below. Fastening Start Fastening End (Or Reversing Start) Fastening Operation 10 msec (min) 0 msec (min) [ Output ] NR1 - 32, MC Data Set IO7:0E0 - 0E2 Fastening Result...
  • Page 254 17.NR Data Out Function   17-8...
  • Page 256 SANYO MAC HINE A MERICA CORPORATION 950 Rochester Rd. Rochester Hills, Michigan 48307 PHONE : (810) 651-5911 : (810) 651-5915 SANYO CA NADIAN MACHI NE W ORKS,INC. 33 Industrial Drive Elmira, Ontario, Canada N3B 3B1 PHONE : (519) 669-1591 : (519) 669-5346...

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