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DINA SAFEONE DS Manual

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SAFEONE DS
Manual
Configurable safety system

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Summary of Contents for DINA SAFEONE DS

  • Page 1 SAFEONE DS Manual Configurable safety system...
  • Page 2 Mail info@dina.de www.dina.de © Copyright by DINA Elektronik GmbH 2024 All parts of this documentation are protected by copyright. Any use beyond that permitted under copyright law is not permitted without express written consent from the publish- er. This applies in particular to the reproduction, distribution and translation of this documentation or parts thereof, as well as the storage and processing of this content using electronic data processing systems.

  • Page 3: Table Of Contents

    5.1.3 Control (E1, E2) of a safety function (SF) without acknowledgement (Q) ......................14 5.1.4 Basic position of inputs E1 and E2 after Power on ........14 Terminals of the safety functions at SAFEONE DS ............. 15 SAFEONE DS manual...
  • Page 4 Optional functions ..................16 6.1.2 Requirements for the increment encoder ............ 16 6.1.3 Terminals of the speed monitoring at SAFEONE DS ........17 Diagnostics and switching status displays ............. 18 LED indicators ......................18 Signal output O2 for operational readiness ..............19 Validation function ....................

  • Page 5: Structure Of The Document

    Indicates an item in a list. 1.1.3 Emphasizing words using typography The following typography is used to emphasize words with special functions: Represents a numbered item in a figure. → Indicates a cross-reference to another page, figure or document. SAFEONE DS manual...

  • Page 6: Your Opinion Is Important To Us

    We do all we can to provide complete, accurate documentation for the product. If you have any suggestions for improvement or advice for us, please share your thoughts with us. Send us your comments by e-mail to the following address. E-mail: info@dina.de SAFEONE DS manual...

  • Page 7: Safety

    For a potentially hazardous situation that could result in injuries. CAUTION For a potentially harmful situation in which the product or an item near it could be damaged. CAUTION For a hazard that could cause environmental damage. SAFEONE DS manual...

  • Page 8: Hazard Symbols

    Electric shock – dangerous voltage! Qualification of personnel DINA Elektronik GmbH distinguishes between specialist staff with different qualifications when it comes to carrying out work on the product. The minimum required qualifications are specified for each task and are defined as follows: 2.2.1...

  • Page 9: Intended Use And Improper Use

    The product has exclusively been developed for use for the purpose described here. The speci- fications set out in these operating instructions must be strictly complied with.  SAFEONE DS is a safety switchgear  The safety module is intended for use on machines and plants to prevent hazards from arising.
  • Page 10 Safety regulations The safety regulations listed below must always be complied with. In the event that these safety regulations are not complied with or the device is used improperly, DINA Elektronik GmbH accepts no liability for any resulting injury or damage.
  • Page 11 Basic safety regulations The safety regulations listed below must always be complied with. In the event that these safety regulations are not complied with or the device is used improperly, DINA Elektronik GmbH accepts no liability for any resulting injury or damage.
  • Page 12 Safety  No new guarantee, warranty or liability claims that go beyond DINA Elektronik GmbH's general delivery conditions can be derived from the following description.  To prevent EMC disturbances, the physical environmental and operating conditions where the product is installed must correspond to the EMC section of DIN EN 602041.

  • Page 13: Ec Declaration Of Conformity

    EC declaration of conformity EC declaration of conformity SAFEONE DS manual...

  • Page 14: Product Description

    Product description Product description The SAFEONE DS safety switchgear is a compact, configurable module for safe machine moni- toring. It includes the safety functions  Speed and standstill monitoring using sin/cos or TTL encoders  Emergency stop monitoring  Protective door monitoring ...

  • Page 15: Connections

    23/24 Contact output standstill USB-Port Mini-USB LED 1 Status of emergency stop LED 2 Status of protective door LED 3 Status of Acknowledge button LED 4 Status of speed monitoring LED 5 PWR on/off, operational readiness SAFEONE DS manual...

  • Page 16: Block Diagram

    The safety functions are controlled statically or antivalently.  Initial setting of the inputs required or not required after power on  The safety functions can be acknowledged automatically (with 24V at the acknowledg- ment input) or manually (falling edge at the acknowledgment input). SAFEONE DS manual...

  • Page 17: Control (E1, E2) Of A Safety Function (Sf) And Acknowledgement (Q) With A Falling Signal Edge

    Example: Emergency stop with static control E1, E2 and acknowledgment Q with a falling signal edge. Diagram Signal 5.1.2 Control (E1, E2) of a safety function (SF) and automatically acknowledgement (Q) static antivalent Example:: Acknowledge button with antivalent control E1, E2 and automatically acknowledg- ment Q SAFEONE DS manual...

  • Page 18: Control (E1, E2) Of A Safety Function (Sf) Without Acknowledgement (Q)

    Basic position of inputs E1 and E2 after Power on If this option is selected, the inputs E1 und E2 must first been brought to the basic position after Power off/on, bevor the safety function can be switched on again. SAFEONE DS manual...

  • Page 19: Terminals Of The Safety Functions At Safeone Ds

    Safety functions Terminals of the safety functions at SAFEONE DS Input E1 Input E2 Acknowl- Output Contact du- edgement Q plication Emergency stop − Relay 13-14 O1 off delayed Protection door Operating mode 1 Automatic mode Acknowledge button Operating mode 3...

  • Page 20: Standstill- And Speed Monitoring

    Standstill- and speed monitoring Standstill- and speed monitoring The SAFEONE DS safety switching device detects movements, evaluates them and ensures safe shutdown in the event of overspeed and movement from a standstill. A speed is recorded at the RJ45 socket via sin/cos or TTL measuring systems.

  • Page 21: Terminals Of The Speed Monitoring At Safeone Ds

    Standstill- and speed monitoring 6.1.3 Terminals of the speed monitoring at SAFEONE DS input Operating Acknowledgement Output mode Speed monitoring Protective door Automatic Relay 13/14 acknowledgement Special oper- Relay 13/14 ating mode Acknowledge Agree mode Relay 13/14 button Standstill monitoring −...

  • Page 22: Diagnostics And Switching Status Displays

    LED indicators Legend LED on LED off LED flashing State Status Emergency stop actuated Stop Emergency stop not actuated Error Protection door open Close Protection door closed Error Acknowledge button not actuated Enable Acknowledge button actuated Error SAFEONE DS manual...

  • Page 23: Signal Output O2 For Operational Readiness

    With this function, the configured maximum speed will be reduced or increased by 10%, 20% or 30%, thereby forcing a switch-off of the speed output. The validation requires the entry of the device password. A validation protocol can then be created. SAFEONE DS manual...

  • Page 24: Configuration And Commissioning

    Configuration and commissioning Configuration and commissioning The configuration of the safety switchgear SAFEONE DS is made via the configuration software GO:BEYOND. The parameterization is described in the following chapters. WARNING Danger through incorrectly set parameters Incorrectly set parameters for motion monitoring can lead to dangerous machine or system states.

  • Page 25: Connection To The Pc

    The interface is suitable for standard USB cables. The transmission speed can be increased if the waiting time is reduced to 1ms in the interface settings (extended connection settings - BM setting). User interface The configuration software has the following user interface. SAFEONE DS manual...
  • Page 26 This area offers the following functions:  Edit parameters  Read out the parameter from the switch gear to the configuration-software  Transmit the parameter from the configuration-software to the switch gear  Help menu, error messages SAFEONE DS manual...

  • Page 27: Read Out The Project

    ► Transmit the project to the device with the button „save on device“. ► If the device is protected with a password, enter the valid password. ► Save the project. Device parameterization The device is parameterized via the Parameterization menu. 9.7.1 Configuration ► Edit project name and author. SAFEONE DS manual...
  • Page 28 Configuration and commissioning 9.7.1.1 Checksum The checksum of the project is displayed here. 9.7.1.2 Read out factory settings With the "Load" button, the factory settings are read from the device and entered in the appro- priate fields. SAFEONE DS manual...
  • Page 29 Time until the operating mode is switched off, when the operating Special operating mode mode is changed. 30 ms – 1 s Off-delay time Time until the operating mode is switched off, when the operating Agree mode mode is changed. SAFEONE DS manual...
  • Page 30 The entered speeds are regard- ed as minimum speeds. The speed output switches off when the speeds are undershot. Calculated frequencies 50 Hz-300 kHz Are automatically calculated and displayed based on the machine data and entered speeds. SAFEONE DS manual...
  • Page 31  Acknowledgment type Manual  Automatic 30 ms – 3 s Emergency stop delay Time-delayed switch-off of output O1 SAFEONE DS manual...
  • Page 32  Acknowledgment type Without Acknowledg- ment  Manual  Automatic 30ms – 3s Signal delay Delayed acknowledgment SAFEONE DS manual...
  • Page 33  Acknowledgment type Without Acknowledg- ment  Manual  Automatic 30ms – 3s Signal delay Delayed acknowledgment SAFEONE DS manual...

  • Page 34: Edit And Change Password

    You can check whether the entered password is identical to the device password. ► Enter a password. ► Select "Compare passwords". ► Click the button "Compare passwords". You will be informed whether the passwords are identical. 9.10 Forgot password? ► Follow the instructions in the menu. SAFEONE DS manual...
  • Page 35 ► Start the diagnosis with the button “Start”. ► Select the desired unit for displaying the values. The following statuses are read out. Movement/time diagram for the visual representation of the movement: Blue line: actual value Red line: maximum frequency/maximum speed SAFEONE DS manual...
  • Page 36 After a shutdown, the switch-off-relevant data are saved in the device and can be read out.  Measured actual value when switching off  Limit values  Actual operating mode  States of the relay outputs The data remains saved until it switched off again. SAFEONE DS manual...
  • Page 37 Configuration and commissioning 9.11.4 System data The device data is read out here.  Information about the basic application supplied with the device.  Checksum of the application stored in the device  Hardware, firmware and application information SAFEONE DS manual...
  • Page 38 ► Press the “Stop” button to stop recording. Note To generate a log, the project must first be saved! Alternatively, you can use the “auto. Start “. The validation levels are run through step by step and reset again. The automatic validation stops automatically. SAFEONE DS manual...
  • Page 39 Configuration and commissioning SAFEONE DS manual...

  • Page 40: Example Of Application

    Example of application Example of application Legend: Emergency stop switch Protective door Acknowledgment button Acknowledgment button speed monitoring and emergency stop Safety door release Selection special operating mode Safety door guard locking SAFEONE DS manual...
  • Page 41 Input voltage range „1“-signal 15 V DC…30 V DC 12.3 Measuring inputs: Encoder Encoder input 1 safety encoder input RJ45 Signal type Sin/Cos, TTL Minimum frequency 50 Hz Maximum frequency 300 kHz 12.4 Transistor outputs Outputs O1, O2 IO1, IO2 SAFEONE DS manual...
  • Page 42 IP 20 Type of protection (place of installation) min. IP 54 Clearance and creepage distances In accordance with DIN EN 50178 between circuits Rated insulation voltage 50V AC 0,8 kV Rated surge voltage/insulation Degree of contamination Overvoltage category SAFEONE DS manual...
  • Page 43 22,5 x 114 x 111 mm (0.886 x 4.488 x 4.370 in) Size of DIN rail 35,0 mm (1.378 in) 12.10 Safety-related parameters in accordance with DIN EN ISO 13849-1:2016-06 MTTFd [a] Category Performance Level PFHd 4,29E-08 (1A DC13; 5 cycles/h) SAFEONE DS manual...
  • Page 44 Example of application Proof-Test-Interval 20 years 12.11 Contact life Electrical service life of the output contacts in accordance with DIN EN 60947-5-1/ Annex C.3 SAFEONE DS manual...
  • Page 45 ► The locking slider (2) engages under the top hat rail. 13.2 Removing a module Procedure ► Use a screwdriver (1) to move the locking slider away from the module. ► Move the module upward and remove it from the rail. SAFEONE DS manual...

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