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Related Manuals for FactoryCat TR v2.0
Summary of Contents for FactoryCat TR v2.0
- Page 1 Operating Instructions (EN) Read these Instructions before using the machine. Read these Safety Messages before using the machine. www.factorycat.com 1711 South Street Racine, WI 53404 (USA) 1-262-681-3583 v24.023 © 2024 RPS Corporation, All Rights Reserved. FC-TR-v2-OP-EN...
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Page 2: Introduction
INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: •... -
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Side Brooms Solution Tank Locate Serial Number Mist to side brooms (Optional Table Of Contents Filter bypass Safety Messages Removing Baghouse Filter Vac Wand (Optional) Central command controls (Military, Touch Screen) Touch Screen (Optional) Exhaust Filter Removal Touch Screen Zone Operation (Optional) Parking Brake Touch Screen Zone Programming (Optional) -
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER WARNING DANGER indicates a hazardous situation which, if not WARNING indicates a potentially hazardous situation avoided, will result in death or serious injury. which, if not avoided, could result in death or serious injury. NOTICE CAUTION NOTICE indicates information considered important, but... - Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect Batteries before electrical short circuit which can cause serious burns.
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Page 6: Central Command Controls (Military, Touch Screen)
CENTRAL COMMAND DASHBOARD CONTROLS (MILITARY, TOUCH SCREEN) Military Grade Touch Screen Key Switch On (I) / Off (O) Reverse Switch Main Broom Side Brooms Filter Shaker Mist to Side Broom (Optional) Military Battery Gauge / Hour Meter Combo Military Down Pressure Gauge Headlight indicator 10. -
Page 7: Touch Screen (Optional)
#1 NAME TOUCH SCREEN (OPTIONAL) SUDS SUDS SIDE BROOM RPM - Indicates speed of side broom RPM in operation, (1 = Low, 4 = High) TECHNICAL / MANAGER SETUP - Access ‘Error Code History’ and Manager Programming PROGRAMMED ZONES - Switch between preset solution and downpressure settings for varying applications FILTER SHAKER - Push to activate the hammer inside the filter to knock dust into the hopper and clear out the filter for 10 seconds DOWN PRESSURE OUTPUT - Indicates the level of broom pressure that is being applied to the floor surface (1 = low, 4 = high) BATTERY GAUGE - Indicates the level of battery charge available and volt meter... -
Page 8: Touch Screen Zone Operation (Optional)
#1 NAME TOUCH SCREEN ZONE OPERATION (OPTIONAL) SUDS SUDS The touch screen is designed to be programmed to three specific zones. Each zone can be named and custom programmed or even disabled if not needed. The zone you are working in is highlighted as indication. In Figure 1. the zone selected is Light Duty. -
Page 9: Touch Screen Zone Programming (Optional)
#1 NAME TOUCH SCREEN ZONE PROGRAMMING (OPTIONAL) SUDS SUDS To program the 3 Zones, press From here you will be prompted with a passcode screen. Enter the manager passcode 349 to get access to setup. Once you have entered the password, you will see the Figure 3. screen where you can alter the name, solution output, down-pressure setting, scrubbing speed, and vacuum power. -
Page 10: Battery Setup
BATTERY SETUP WARNING Before you service a Battery, always wear face 24-VDC protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries. WARNING Torque Settings: The Batteries in this machine contain sulfuric acid, 8-12 ft/lbs (10.8 - 16.3 Newton-meters) which causes burns to skin. -
Page 11: Steering Controls
STEERING CONTROLS EMERGENCY STOP - 11 - FC-TR-v2-OP-EN v24.023... -
Page 12: Headlights & Work-Lights (Optional)
HEADLIGHTS & WORK-LIGHTS (OPTIONAL) HEADLIGHTS ON HEADLIGHTS ON - 12 - FC-TR-v2-OP-EN v24.023... -
Page 13: Installing Main Broom
INSTALLING MAIN BROOM 9/16th'' Rotate after 25 hrs - 13 - FC-TR-v2-OP-EN v24.023... -
Page 14: Transportation - Forward
TRANSPORTATION - FORWARD 0 - 3.3mph (0 - 5.3 kph) - 14 - FC-TR-v2-OP-EN v24.023... -
Page 15: Transportation - Reverse
TRANSPORTATION - REVERSE 0 - 1.6mph (0 - 2.6 kph) - 15 - FC-TR-v2-OP-EN v24.023... -
Page 16: Side Broom System
SIDE BROOM SYSTEM See pg. 7 for touch screen controls ON (I) OFF (O) - 16 - FC-TR-v2-OP-EN v24.023... -
Page 17: Operation - Sweeping
OPERATION - SWEEPING See pg. 7 for touch screen controls - 17 - FC-TR-v2-OP-EN v24.023... -
Page 18: Filter Shaker
FILTER SHAKER See pg. 7 for touch screen controls - 18 - FC-TR-v2-OP-EN v24.023... -
Page 19: Empty Hopper
EMPTY HOPPER - 19 - FC-TR-v2-OP-EN v24.023... -
Page 20: Side Brooms Solution Tank
SIDE BROOMS SOLUTION TANK 8.75 Gal. ( 33 liters ) 8.75 Gal. ( 33 liters ) < 130°F / 54°C < 130°F / 54°C - 20 - FC-TR-v2-OP-EN v24.023... -
Page 21: Mist To Side Brooms
MIST TO SIDE BROOMS (OPTIONAL See pg. 7 for touch screen controls - 21 - FC-TR-v2-OP-EN v24.023... -
Page 22: Filter Bypass
FILTER BYPASS - 22 - FC-TR-v2-OP-EN v24.023... -
Page 23: Removing Baghouse Filter
REMOVING BAGHOUSE FILTER Remove screws and metal strips - 23 - FC-TR-v2-OP-EN v24.023... -
Page 24: Vac Wand (Optional)
VAC WAND (OPTIONAL) - 24 - FC-TR-v2-OP-EN v24.023... -
Page 25: Exhaust Filter Removal
EXHAUST FILTER REMOVAL - 25 - FC-TR-v2-OP-EN v24.023... -
Page 26: Parking Brake
PARKING BRAKE WARNING Do not park this machine on ramps or slopes. Always park this machine on a level, hard surface. Do not operate this machine outdoors or on uneven surfaces. WARNING Understand the dynamic braking system before you operate the machine on ramps. Machine may coast. - 26 - FC-TR-v2-OP-EN v24.023... -
Page 27: Battery Chargers
BATTERY CHARGERS Console / WET / Domestic Chargers: AC Power IN: 110vAC / 60Hz DC Power OUT: 24vDC / 27A Please refer to OEM Charger Operating Instructions for more information. Onboard / AGM / International Chargers: AC Power: 80-270vAC / 50-60Hz DC Power OUT: 24vDC / 27A Please refer to OEM Charger Operating Instructions for more information. -
Page 28: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy Vacuum motor current VACUUM_SOFTWARE_OV soft The vacuum motor current has The vacuum motor is over software limit exceed the software limit disabled Squeegee motor SQUEE_HARDWARE_OV soft The squeegee motor current has The squeegee actuator is current over hardware exceed the absolute hardware... - Page 29 TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy HARD_FAULT Flag used to define a show-stop- per failure requiring a power cycle SOFT_FAULT Flag used to define an error that may disable a device but keep the rest of the machine operational NO_ERROR Used internally...
- Page 30 TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy Brake fault BRAKE_FAULT hard An illegal voltage has been read The machine is disabled from the brake feedback circuit Alarm fault ALARM_FAULT soft Auxilliary output 1 fault AUX_1_FAULT soft Auxilliary output 2 fault AUX_2_FAULT...
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Page 31: Military - Status Light Codes
MILITARY GRADE CENTRAL COMMAND - STATUS LIGHT CODES Status Light Guide Below is a list of self-help actions. Try to use this list before you contact your service agent. Go to the number in the list which matches the number of indicator light flashes and follow the instructions. 1 Flash The battery needs charging, there is a bad connection to the battery or dependent on programming, may indicate that the battery lockout function is active and the controller is... -
Page 32: Pm Sheet
PM SHEET TR PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL #: SERIAL #: WORK ORDER#: HOUR METER (Key): CHASSIS HOUR METER: HOUR METER (Traction): RE-CHARGE COUNTER: HOUR METER (Scrub): BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4... - Page 33 PM SHEET FOOT PEDAL BACK UP ALARM SIDE BROOM SPEED CONTROL RHEOSTAT MAIN BROOM BELTS MAIN BROOM LIFT CABLE SIDE BROOM LIFT MECHANISM MAIN BROOM MOTOR SIDE BROOM OPERATION STROBE LIGHT BATTERY CHARGER CONNECTORS BATTERY CHARGER CLEAN AND / OR LUBRICATE IN SPEC REPAIR PROBLEM...
- Page 34 © RPS Corporation 2024...
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