Table of Contents
Advertisement
Quick Links
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583
© 2024 RPS Corporation, All Rights Reserved.
Operating Instructions (EN)
MODELS:
25'' Cylindrical
20'', 24'' & 28'' Orbital
25''-29'' Cylindrical
24''-28'' Orbital
30'', 32'' & 34'' Disk
29''-33'' Cylindrical
28''-32'' Orbital
Read these Instructions be-
fore using the machine.
Read these Safety Messages
before using the machine.
FC-WALK-BEHIND-V2-SERIES-OP-EN
Micro-HD
20''-26'' Disk
Mini-HD
26''-28'' Disk
Mag-HD
V24.016
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for FactoryCat Micro-HD v2.1
Summary of Contents for FactoryCat Micro-HD v2.1
- Page 1 30'', 32'' & 34'' Disk 29''-33'' Cylindrical 28''-32'' Orbital Read these Instructions be- fore using the machine. Read these Safety Messages before using the machine. www.factorycat.com 1711 South Street Racine, WI 53404 (USA) 1-262-681-3583 V24.016 © 2024 RPS Corporation, All Rights Reserved. FC-WALK-BEHIND-V2-SERIES-OP-EN...
-
Page 2: Introduction
INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: • The machine is regularly maintained - per the Authorized Local Distributor. • The machine is operated with reasonable care and caution. • The machine is maintained with manufacturer supplied parts. LOCATE SERIAL NUMBER The serial number of your machine is located on the lower half of the control panel of the machine. -
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction PM Sheet Locate Serial Number Membrane/Touch Screen Error Codes Table Of Contents Membrane/Touch Screen Error Codes Safety Messages Touch screen schematics Safety Labels Military grade schematic Dashboard Controls Membrane Schematics (Military, Legacy, Touch Screen, membrane) Central Command Side Panel Controls Legacy schematic legacy LCD Screen (Micro-HD/Mini-HD only) MACHINE DECALS... -
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER WARNING DANGER indicates a hazardous situation which, if not WARNING indicates a potentially hazardous situation avoided, will result in death or serious injury. which, if not avoided, could result in death or serious injury. NOTICE CAUTION NOTICE indicates information considered important, CAUTION indicates a potentially hazardous situation but not hazard-related. This safety message may be which, if not avoided, could result in minor or moderate injury or damage to this machine or nearby objects. - Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watch- voltage which can cause electrical shock, burns and/ es when servicing this machine, as they can cause or electrocution. Always disconnect Batteries before an electrical short circuit which can cause serious servicing this machine. burns. WARNING WARNING When climbing or descending ramps, always drive Do not remove, paint over or destroy warning decals. machine forward. To avoid overturning the machine, If warning decals become damaged, call 1-262-681- Do not back down ramps. Do not drive across 3583 for free replacements.
-
Page 6: Safety Labels
DANGER SAFETY LABELS Read and obey all Safety Labels on your Floor Scrubber. If you have questions about these labels, ask your supervi- sor. These images indicate where on the Floor Scrubber the Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it. SEE BACK PAGE FOR DECAL PART NUMBERS - 6 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 7: Dashboard Controls (Military, Legacy, Touch Screen, Membrane)
DASHBOARD CONTROLS (MILITARY, LEGACY, TOUCH SCREEN, MEMBRANE) Military Grade Squeegee Lever Reverse Switch Drive Switch (Both Handles) E-Stop Key Switch Vac Clog Light O3 Light Speed Potentiometer Vac Switch 10. Solution Switch +/- 11. Scrubdeck Switch +/- Legacy (Micro-HD/Mini-HD) 12. Down pressure Switch 13. Military Flow Lever 14. Military Status Light 15. Military Battery Gauge / Hour Meter Combo 16. Military Down Pressure Gauge 17. LCD Screen 18. Legacy Hour Meter Button 19. -
Page 8: Central Command Side Panel Controls
CENTRAL COMMAND SIDE PANEL CONTROLS Military Grade Touch Screen Membrane Legacy (MICRO-HD/MINI-HD) 1. Vac Circuit Breaker 6. Z O3 Circuit Breaker 11. Military Solution Control Lever 2. Left Brush Circuit Breaker 7. Spray Jet On (I) / Off (O) 12. Legacy ECON switch Max (locked) Min (unlocked) 3. Right Brush Circuit Breaker 8. Z O3 On (I) / Off (O) 13. Legacy Dual Manager Lockout 4. Positive BUSS Circuit Breaker 9. Dual USB Voltmeter Solution/Downpressure 5. -
Page 9: Legacy Lcd Screen (Micro-Hd/Mini-Hd Only)
LEGACY LCD SCREEN (MICRO-HD/MINI-HD ONLY) SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays) 2. SOLUTION OUTPUT INDICATOR - Indicates the gallons per minute (GPM) 0 - 1.0 3. -
Page 10: Touch Screen (Optional)
TOUCH SCREEN (OPTIONAL) #1 NAME SUDS SUDS SUDS SUDS 24.9 22.5 34.2 SOLUTION OUTPUT - Indicates the level of solution that is being dispensed when in operation, (0 = off, 1 = Low, 4 = High). TECHNICAL / MANAGER SETUP - Access ‘Error Code History’ and Manager Programming PROGRAMMED ZONES - Switch between preset solution and downpressure settings for varying applications HOUR METERS - Displays all of the hour meters of the machine: Key Switch, Transport, Scrub Motors, and Vacuum Motor DOWN PRESSURE OUTPUT - Indicates the level of downpressure that is being applied to the floor surface (1 = low, 4 = high). BATTERY GAUGE - Indicates the level of battery charge available and volt meter SUDS - (Onboard Chemical Dilution) indicator ACTIVE VOLT &... - Page 11 #1 NAME TOUCH SCREEN SYMBOLS (OPTIONAL) SUDS SUDS Mode Selection Transport Only Single Scrub Double Scrub Vacuum Only Solution Setting Down Pressure Setting Forward Transport Motor Reverse Transport Motor Working Active Inactive Working Active Inactive Solution Flow Vacuum Motor Working Active Inactive Working Active Inactive Suds Scrub Deck Motor(s) 250:1 Dilution...
- Page 12 TOUCH SCREEN ZONE OPERATION (OPTIONAL) #1 NAME SUDS SUDS The touch screen is designed to be programmed to three specific zones. Each zone can be named and custom programmed or even disabled if not needed. LIGHT DUTY The zone you are working in is highlighted as indication. In Figure 1. the zone selected is Light Duty. SUDS SUDS Figure 2. shows Zone 3 “locked out” by the indicator lock icon. LIGHT DUTY SUDS SUDS Figure 3. shows Zone 1 “Light Duty” Factory Configuration. Water = 1 Downpressure = 2 LIGHT DUTY Drive Speed = 70% Vac Motor = 80% Figure 3. shows Zone 2 “Daily” Factory Configuration. Water = 2 Downpressure = 3 DAILY Drive Speed = 90% Vac Motor = 90%...
- Page 13 #1 NAME TOUCH SCREEN ZONE PROGRAMMING (OPTIONAL) SUDS SUDS To program the 3 Zones, press LIGHT DUTY SUDS SUDS From here you will be prompted with a passcode screen. Enter the manager passcode 349 to get access to setup. Once you have entered the password, you will see the Figure 3. screen where you can alter the name, solution output, down-pres- sure setting, scrubbing speed, and vacuum power. Alternatively you can lock the Zone out from this screen, to pro- hibit operator use.
-
Page 14: Membrane (Mag-Hd Only)
MEMBRANE (MAG-HD ONLY) #1 NAME SUDS SUDS SOLUTION OUTPUT - Indicates the level of solution that is being dispensed when in operation, (0 = off, 1 = Low, 4 = High). TECHNICAL / MANAGER SETUP - Access ‘Error Code History’ and Manager Programming (Press and Hold 1 & 3 for 5 seconds). PROGRAMMED ZONES - Switch between preset solution and downpressure settings for varying applications HOUR METERS - Displays all of the hour meters of the machine: Key Switch, Transport, Scrub Motors, and Vacuum Motor DOWN PRESSURE OUTPUT - Indicates the level of downpressure that is being applied to the floor surface (1 = low, 4 = high). BATTERY GAUGE - Indicates the level of battery charge available and volt meter SUDS - (Onboard Chemical Dilution) indicator ( OFF, Normal, 2x Dose) O3 - (Chemical Free Auquous Ozone) indicator ACTIVE VOLT &... - Page 15 MEMBRANE (MAG-HD ONLY) Mode Wheel Traction Only Scrubbing + Vacuum Vacuum Only Scrubbing Only LCD Display CLEAR WINDOW 1. BATTERY VOLTAGE READOUT 2. SCRUBDECK AMPERAGE READOUT 3. TRACTION VOLTAGE READOUT 4. VACUUM AMPERAGE READOUT - 15 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016...
- Page 16 MEMBRANE (MAG-HD ONLY) #1 NAME SUDS SUDS Programming Zones Hold 5 sec CLEAR WINDOW CLEAR WINDOW CLEAR WINDOW 1. LOW 4. HIGH 1. HOLD (1) & (3) FOR 5 SEC Operator Video 2. SELECT SETUP (2) 3. SELECT LEVEL 4. WATER/DOWNPRESSURE CHANGES VALUES 5.
- Page 17 MEMBRANE (MAG-HD ONLY) Checking Hour Meters & Error Codes Hold 5 sec CLEAR WINDOW CLEAR WINDOW Select (3) CLEAR WINDOW CLEAR WINDOW Membrane Zones Factory Default - 17 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016...
-
Page 18: Battery Setup
BATTERY SETUP NOTICE Batteries are a possible environmental hazard. Con- sult your Battery supplier for safe disposal methods. NOTICE Orientation of Batteries is critical for cables to reach. Ensure proper torque values when installing batteries. (Between 8 - 12 ft/lbs) - 18 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 19: Install Squeegee
INSTALL SQUEEGEE - 19 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 20: Adjust Squeegee
ADJUST SQUEEGEE (RH) (LH) 5/16'' 1/2'' - 20 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 21: Remove From Battery Charger
REMOVE FROM BATTERY CHARGER Please refer to OEM Charger Operating Instructions for more information. - 21 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 22: Transportation - Forward
TRANSPORTATION - FORWARD Military Grade Legacy Touch Screen Membrane (Mag-HD) - 22 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 23: Transportation - Reverse
TRANSPORTATION - REVERSE Military Grade Legacy (MICRO-HD/MINI-HD) Touch Screen Membrane (Mag-HD) - 23 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 24: Fill Solution Tank
FILL SOLUTION TANK < 135°F / 57°C < 135°F / 57°C DANGER CAUTION TO AVOID DAMAGE TO THIS MACHINE: EXPLOSION RISK! Flammable materials can cause an • explosion or fire. Do NOT use flammable materials in Use APPROVED detergents only • Tank or pick up. Water temperature must not exceed 135˚F/57˚C • Do NOT use high-percentage Bleach mixture < 135°F / 57°C < 135°F / 57°C - 24 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 25: Operation - Scrubbing
OPERATION - SCRUBBING Military Grade Legacy Touch Screen Membrane (Mag-HD) - 25 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 26: Draining Recovery Tank
WASTE WATER DRAINS ONLY! DRAINING RECOVERY TANK WASTE WATER DRAINS ONLY! - 26 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 27: Draining Solution Tank
WASTE WATER DRAINS ONLY! DRAINING SOLUTION TANK WASTE WATER DRAINS ONLY! - 27 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 28: Flushing Recovery Tank
FLUSHING RECOVERY TANK - 28 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 29: Clean Drain Saver
CLEAN DRAIN SAVER - 29 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 30: Clean Cylindrical Hopper
CLEAN CYLINDRICAL HOPPER - 30 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 31: Clean Vac Box System
CLEAN VAC BOX SYSTEM - 31 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 32: Remove Disk Brushes
REMOVE DISK BRUSHES Left Right Rotate after 25 hrs - 32 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 33: Remove Cylindrical Brushes
REMOVE CYLINDRICAL BRUSHES Rotate after 25 hrs - 33 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 34: Remove Orbital Pads
REMOVE ORBITAL PADS Grip Face Spacer Prep Pad Never place Prep Pad directly on Grip Face! - 34 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 35: Charge Batteries
CHARGE BATTERIES Please refer to OEM Charger Operating Instructions for more information. - 35 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 36: Battery Chargers
BATTERY CHARGERS Console / WET / Domestic Chargers: AC Power IN: 120VAC / 60Hz DC Power OUT: Micro-HD: 24VDC / 12A Mini-HD: 24VDC / 25A Mag-HD: 24VDC / 30A Please refer to OEM Charger Operating Instructions for more information. Onboard / AGM / International Chargers: AC Power: 80-270VAC / 50-60Hz DC Power OUT: 24VDC / 27A Please refer to OEM Charger Operating Instructions for more information. - 36 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 37: Military Central Command Status Light Codes
MILITARY GRADE CENTRAL COMMAND - STATUS LIGHT CODES Status Light Guide Below is a list of self-help actions. Try to use this list before you contact your service agent. Go to the number in the list which matches the number of indicator light flashes and follow the instructions. 1 Flash The battery needs charging, there is a bad connection to the battery or dependent on programming, may indicate that the battery lockout function is active and the controller is in a restricted mode of operation. Check the connections to the battery. If the connections are good, try charging the battery. 2 Flash There is a bad connection to the motor. Check all connections between the motor and the controller. -
Page 38: Pm Sheet
PM SHEET CUSTOMER & MACHINE INFORMATION Customer: Email: Address: Phone: City: State: Zip: Contact: Serial #: Model #: Work Order #: NOTE: Start with Machine filled at least with ½ Tank of water. Turn ON Machine and Test Functionality of Machine CHECK OPERATION &... - Page 39 PM SHEET BATTERY HYDROMETER WATER CLARITY WATER LEVEL READING (Circle One) (Circle One) Cell A Clear Dark Overfilled OK Low Cell B Clear Dark Overfilled OK Low Cell C Clear Dark Overfilled OK Low Cell D/2A Clear Dark Overfilled OK Low Clear Dark Overfilled...
-
Page 40: Membrane/Touch Screen Error Codes
MEMBRANE/TOUCH SCREEN ERROR CODES Membrane Touch Panel screen Error Type Description Action Remedy Code Code The machine is disabled Incompatable options Check programming op- hard/ or continues operating 100A Bad Personality programmed or a check- tions and/or reprogram soft with factory default pa- sum failure EEPROM rameters... -
Page 41: Membrane/Touch Screen Error Codes
MEMBRANE/TOUCH SCREEN ERROR CODES Membrane Touch Panel screen Error Type Description Action Remedy Code Code An energized transport motor is 310A Transport motor stalled hard not rotating Transport motor circuit There is excessive current in the 320A hard current over limit transport motor drive circuit Transport motor circuit There is excessive current in the... -
Page 42: Touch Screen Schematics
TOUCH SCREEN SCHEMATICS - 42 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 43: Military Grade Schematic
MILITARY GRADE SCHEMATIC - 43 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 44: Membrane Schematics
MEMBRANE SCHEMATICS 5-260 - 44 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... - Page 45 MEMBRANE PANEL (ZERO3 ®) 5-260 - 45 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016...
-
Page 46: Legacy Schematic
LEGACY SCHEMATIC - 46 - FC-WALK-BEHIND-V2-SERIES-OP-EN V24.016... -
Page 47: Machine Decals
MACHINE DECALS Central Command Decals Military Grade Legacy Membrane/Touch Screen 175-2021 175-2023 175-2023 175-2021 Part #:175-2021 Part #:175-2020 Part #:175-2023 Models / Options / Squeegee Size Decals Part #:175-1523 Part #:164-1515 Part #:370-7215 Part #:175-1521 Part #:123-1837 Part #:175-1515 Part #370-7214 Part #:123-1838 Part #:264-1515 Part #:370-7219 Part #:123-1843 94cm Part #:33-1602 Part #:37-1602... -
Page 48: Micro-Hd Common Wear Parts
MICRO-HD COMMON WEAR PARTS ROUND DISK BRUSHES: ROUND DISK PADS: NOTICE NOTICE The ## in Disk Column Denotes Desk Pad Size: 13'' or The ## in Disk Column Denotes Desk Pad Size: 13'' or 20'' 20'' DISK PADS DISK LEVEL COLOR BRUSHES DISK LEVEL Super Black ##-422BB Very High Black Super Grit ##-382SS Very High Black Tough Grit ##-382S High ##-422B High Black Midi Grit Brown... -
Page 49: Edge Grip Face
MICRO-HD COMMON WEAR PARTS EDGE GRIP FACE: DESCRIPTION PART# 20'', 24'' & 28'' Mighty Lok Grip Face 300- 01037Z V2.1 SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES: SQUEEGEE 20'' DISK 26'' DISK 25'' CYL. 20'' EDGE 24'' EDGE 28'' EDGE SIZE DECKS DECKS... -
Page 50: Mini-Hd Common Wear Parts
MINI-HD COMMON WEAR PARTS ROUND DISK BRUSHES: ROUND DISK PADS: NOTICE NOTICE The ## in Disk Column Denotes Desk Pad Size: 13'' or The ## in Disk Column Denotes Desk Pad Size: 13'' or 14'' 14'' DISK PADS DISK LEVEL COLOR BRUSHES DISK LEVEL Super Black Super Grit ##-422BB Very High Black ##-382SS Very High Black Tough Grit ##-422B High Black ##-382S High Midi Grit Brown... -
Page 51: Edge Grip Face
MINI-HD COMMON WEAR PARTS 1500 Grit Diamond Polishing Pad EDGE-4015 3000 Grit Diamond Polishing Pad EDGE-4016 6000 Grit Diamond Polishing Pad EDGE-4070 Tile/Grout Renovator Pad EDGE-4048 Dominator HD Strip Pad EDGE-4055 Maroon ECO Prep Pad EDGE-2407 EDGE-4056 EDGE GRIP FACE: DESCRIPTION PART# 24''-28'' Mighty Lok Grip Face 300- 01037Z V2.1 SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES: SQUEEGEE 26'' DISK 28'' DISK 25'' CYL. -
Page 52: Mag-Hd Common Wear Parts
MAG-HD COMMON WEAR PARTS ROUND DISK BRUSHES: ROUND DISK PADS: NOTICE NOTICE The ## in Disk Column Denotes Desk Pad Size: 15'', The ## in Disk Column Denotes Desk Pad Size: 15'', 16'' or 17'' 16’’ or 17'' DISK PADS DISK LEVEL COLOR BRUSHES DISK LEVEL Super Black ##-422BB Very High Black Super Grit ##-382SS Very High Black Tough Grit ##-382S High ##-422B High Black Midi Grit Brown... -
Page 53: Edge Grip Face
MAG-HD COMMON WEAR PARTS EDGE GRIP FACE: DESCRIPTION PART# 28''-32'' Mighty Lok Grip Face 300- 01037Z V2.1 SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES: SQUEEGEE 30'' DISK 34'' DISK 29'' CYL. 33'' CYL. 28'' EDGE 32'' EDGE SIZE DECKS DECKS DECKS DECKS DECKS... - Page 56 1711 South Street Racine, WI 53404 www.tomcatequip.com 1-262-681-3583 © RPS Corporation 2024, All Rights Reserved.
Need help?
Do you have a question about the Micro-HD v2.1 and is the answer not in the manual?
Questions and answers