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Summary of Contents for HL HDFFA-RZRTS
- Page 1 HDFFA-RZRTS HDFFA-RZRTS-BJI 79-15135 79-15072 Polaris RZR Turbo S Front Forward Arms Traction. Strength. Style. sales@highlifter.com 800-699-0947 8 00am - 5 00pm CST 7455 Atkinson Drive, Shreveport, LA 71129 www.highlifter.com Parts Available For These Popular Brands and Others...
- Page 2 PRODUCT DISCLAIMER The installation of products sold or manufactured by High Lifter Products including, but not limited to suspension components such as lift kits, gear reduction lifts, frame stiffener kits, snorkels, and tires that exceed Products sold or manufactured by High Lifter Products are intended for off-road use only. Operation of a aftermarket accessories or natural disasters to the fullest extent allowable by law.
- Page 3 PA RT S DIA GRA M CONTROL ARMS & HARDWARE HDFFA-RZRTS( 79-15135) & HDFFA-RZRTS-BJI (79-15072) 107Z 79-10099 Adjustable Collar (2ea) 146C-L 146C-R 79-14770 79-14771 Front Upper Front Upper Left Control Right Control Arm (1ea) Arm (1ea) 107Y 79-10098 Narrow Adjustable...
- Page 4 Front INSTALL Wheels REMOVING STOCK COMPONENTS FRONT PASSENGER SIDE KEEP ALL FACTORY HARDWARE. jack FRONT center Place under the and lift until the weight is off the suspension. after the lift is installed. ONCE LIFTED, USE JACK STANDS TO PROPERLY SECURE THE UNIT. Remove the front wheels.
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Page 5: Lower Arm
Front End Prep REMOVING STOCK COMPONENTS and lower arms from the front SWAY BAR LINK need to disconnect: A. Sway bar link B. Tie rod C. Upper & Lower Ball joint KEEP ALL FACTORY HARDWARE. TIE ROD END UPPER BALL JOINT LOWER BALL JOINT Align Lower ball joint... - Page 6 Front INSTALL Removal PIVOT CAPS, SLEEVE, BUSHINGS, & SNAP RING UPPER ARM (REAR) pivot caps, bushings, and snap ring from the factory arms. NOTE: from the collar. There is a stop built into the pushing out when installed. The bushing will only come out from the side with the snap ring.
- Page 7 Front INSTALL Install UPPER ARM BUSHINGS On the new upper arms there is NOT a stop built into the collar on one side. Instead there will be Pivot Cap Bushing Snap Ring Insert the 104A snap ring into Once the bushing is inserted you Once the bushing is seated place one side, then insert the bushing, will need to use a socket of the...
- Page 8 Front INSTALL Removal BALL JOINTS IF YOU HAVE PRE-INSTALLED BALL JOINTS SKIP THIS STEP. NOTE: FOR DEMONSTRATIVE PURPOSES WE USED THE LOWER CONTROL ARM, BUT THE PROCESS IS SIMILAR FOR BOTH. a large 36mm socket or something sturdy of similar diameter, then using a press or vice, press the ball joint out of the arm.
- Page 9 Front INSTALL Install CONTROL ARMS LOWER ARM FRAME INSTALL ONE ARM AT A TIME Secure the LOWER ARM at the FRAME using the factory hardware. KNUCKLE Secure the LOWER ARM at the KNUCKLE using the factory hardware. UPPER ARM FRAME Secure the UPPER ARM at the FRAME using the factory hardware.
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Page 10: Upper Control Arm
Front INSTALL Install FRONT BRAKE & HUB ASSEMBLY Connect the caliper to the hub assembly. (15mm) Reattach the rotor to the knuckle assembly. Fasten using washers, castle nut, and cotter pin. (27mm) Install FRONT BRAKE LINES UPPER CONTROL ARM Using vice grips remove THIS BRAKE LINE ROUTING CAN BE USED AS AN the clamps along the EXAMPLE. -
Page 11: Before Starting
Lower Control Arms ADJUSTING WHEEL CAMBER BEFORE STARTING Tires must be off the ground Suspension components must be completely assembled The new High Lifter lower control arms will come pre-adjusted to factory length, which is .937” surface. Measure from eyelet to center mount arms to those lengths. - Page 12 FRONT WHEEL ALIGNMENT IF YOU HAVE ADJUSTBLE CONTROL ARMS, YOU MUST ADJUST THE CAMBER FIRST BEFORE PROCEEDING. DO NOT INSTALL WHEELS ONTO UTV UNTIL PROPER ALIGNMENT HAS BEEN ACHIEVED. • Straighten steering wheel INCORRECT TOE If the toe alignment is incorrect, measure the distance ADJUSTING TOE TOE ADJUSTMENT CHART •...
- Page 13 HIGH LIFTER LIMITED LIFETIME WARRANTY High Lifter offers a Limited Lifetime Warranty to the original purchaser that our product shall be free from defects in material and workmanship for the life of the product if utilized products. LIMITED LIFETIME WARRANTY EXTENDS TO THE FOLLOWING PRODUCT LINES: •...
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