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Hirose DF62W Series Manual

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・・・・・・・・・・・・・・・・・・・・・・・・・・・P2
COUNT
DESCRIPTION OF REVISIONS
△
6
9
DIS-H-00020411
Name TITLE
DF62W Series Cable Assembly Procedure
DF62WP Series Panel Installation Manual
TECHICAL SPECIFICATION
FORM HC0011-9-2
Contents
・・・・・・・・・・・・・・・・・・・・・・・・・P2-3
・・・・・・・・・・・・・・・・・・・・・・・・P4-14
・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・P23-27
6
・・・・・・・・・・・・・・・・・P19-22
DESIGNED
TS.KUMAZAWA
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-H0760-00
P 15-18
CHECKED
DATE
SZ.ONO
20240416
HIROSE ELECTRIC CO.,LTD.
KI.AKIYAMA
20140215
OM.MIYAMOTO
20140214
KT.ISHII
20140213
KT.ISHII
20140213
△
6
1/27

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Summary of Contents for Hirose DF62W Series

  • Page 1: Table Of Contents

    6-3. Difficulty repairing crimping terminal COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE △ DIS-H-00020411 TS.KUMAZAWA SZ.ONO 20240416 Name TITLE HIROSE ELECTRIC CO.,LTD. DF62W Series Cable Assembly Procedure APPROVED KI.AKIYAMA 20140215 CHECKED OM.MIYAMOTO 20140214 DF62WP Series Panel Installation Manual DESIGNED KT.ISHII 20140213 WRITTEN KT.ISHII 20140213 △...

  • Page 2: Introduction

    2830: AWG28 to 30 ❸ Shape/packing SCF : Socket terminal, reeled SC : Socket terminal, separate PCF : Plug terminal, reeled PC : Plug terminal, separate ❹ Plating A: Gold plating No: Tin plating △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 2/27 FORM HC0011-9-2...

  • Page 3: Part Name

    2-2. Part Name Socket terminal terminal Wire seal Socket case Housing seal Socket In-line plug case Wire seal Plug terminal In-line plug Figure 2-2-1. Part Name △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 3/27 FORM HC0011-9-2...

  • Page 4: Steps For Making Harness

    Align the crimping terminal with the crimping socket. Lock: Contact No.: Right side Upper Lance holder: Contact Top side No.: Upper Lance holder: Top side Lock: Left side Figure 3-3-1. Before inserting the terminal △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 4/27 FORM HC0011-9-2...
  • Page 5 [Notes on insertion] To maintain reliable performance (Contact performance, waterproof performance, etc.), the crimping terminals must be set straight, Insert them. ✔ Horizontal insertion Angled insertion Figure 3-3-3. Prohibition of diagonal insertion △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 5/27 FORM HC0011-9-2...
  • Page 6 [Method 1] Make sure that the crimping terminal cannot be removed by lightly pulling the wire. In-line plug lance Socket Lance Crimped terminal lance holder Lance hanging part Figure 3-3-5. Checking the lance △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 6/27 FORM HC0011-9-2...
  • Page 7 After insertion, the mold lance is hidden by the crimping terminal Figure 3-3-6. Lance engagement check (OK) State of being able to see mold lance Figure 3-3-7. Lance hook check (NG: half insert) △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 7/27 FORM HC0011-9-2...
  • Page 8 Insert the crimping terminal by holding the wire in the direction indicated by the arrow. [Precautions] To maintain performance reliability (Contact performance, waterproof performance, etc.), insert the crimping terminal straight. ✔ Horizontal insertion Tilted insertion Figure 3-3-8. Prohibition of diagonal insertion (DF62WP) △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 8/27 FORM HC0011-9-2...
  • Page 9 Make sure that the crimping terminal cannot be removed by lightly pulling the wire. [Method 2] Visually check the lance section. The mold lance section is hidden by the crimping terminal. Make sure that the. (See Figure 3-3 -6) △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 9/27 FORM HC0011-9-2...

  • Page 10: Electrical Inspection

    Figure 3-5-1. Schematic diagram crimping terminal repair [Precautions] Using crimping socket after repair could induce decrease of lance strength and / or wire seal damage. Use new socket to avoid such failures. △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 10/27 FORM HC0011-9-2...
  • Page 11 (Check the appearance with the hand lens.) ✔ Figure 3-5-2. Drawing jig insertion direction Direction of insertion Direction of insertion Direction of insertion Direction of insertion Figure 3-5-3. Drawing jig insertion direction △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 11/27 FORM HC0011-9-2...

  • Page 12: Waterproof Pin Insertion

    If you use waterproof pins, insert them into each hole with designated terminal numbers. (Insertion direction is shown by arrows in the figure below.) wire Wire seal hole Seal hole Figure 3-6-1. Inserting waterproof pin △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 12/27 FORM HC0011-9-2...
  • Page 13 Figure 3-6-2. Orientation of waterproof pins [Precautions] To maintain performance reliability (Contact performance, waterproof performance, etc.), insert the waterproof pin straight into the connector. ✔ Horizontal insertion Angled insertion Figure 3-6-3. Prohibition of diagonal insertion of waterproof △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 13/27 FORM HC0011-9-2...
  • Page 14 ・In the unlikely event that the wire seal comes off, refer to the product drawing and insert it again, paying attention to its orientation. △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 14/27 FORM HC0011-9-2...

  • Page 15: Df62Wp Panel Installation Procedure

    Figure 4-1-1. Insertion into panel If the panel has a shape to prevent reverse mounting, align the orientation with the protrusion shape before inserting. Reverse mounting prevention shape Figure 4-1-2. Reverse mounting prevention shape △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 15/27 FORM HC0011-9-2...
  • Page 16 The waterproof seal may shift by inserting or removing the connector from the panel. In that case, please use it after returning the waterproof seal to the normal position. ✔ waterproof seal Regular position Misaligned state Figure 4-1-4. Repairing Waterproof Seal △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 16/27 FORM HC0011-9-2...

  • Page 17: Removal From Panel

    At this time, do not fix the screws when the connector is biased in either the vertical or horizontal direction or when an excessive load is applied. Figure 4-1-5. Screw fixing 4-2.Removal from panel 4-2-1.Removing screws Remove screws. Figure 4-2-1. Removing Screw △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 17/27 FORM HC0011-9-2...
  • Page 18 Remove the connector from the panel. At this time, push the connector mating surface side to remove it. Do not pull the cable to remove it as it may cause the terminal to come off. Fitting surface Figure 4-2-2. Remove from the panel △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 18/27 FORM HC0011-9-2...

  • Page 19: Precautions (Handling Of Harness Products)

    Min:30mm Min:30mm Straight section ✔ Min:30mm Min:30mm Bending with a straight Sudden bending, tense bending section Figure 5-3. Cable bending △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 19/27 FORM HC0011-9-2...
  • Page 20 Min:30mm Min:30mm Straight t section Min:30mm Min:30mm ✔ Bending with a straight Sudden bending, tense bending section Figure 5-4. Cable bending (DF62WP) △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 20/27 FORM HC0011-9-2...
  • Page 21 Min:30mm Min:30mm ✔ Straigh t section Min:30mm Min:30mm Bunding with a straight Bundling near the end face Figure 5-1. Cable bundling △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 21/27 FORM HC0011-9-2...
  • Page 22 ・This harness procedure is not included in the Substrate-to-Wire Connector Guidelines (ATAD-H1023-00). Items such as product selection guidelines and product handling methods are described, so please check them together before using the connector. △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 22/27 FORM HC0011-9-2...

  • Page 23: In Times Of Trouble (Q & A)

    ●Is the crimping terminal deformed? Table.6-2 ●Do you use a special pulling jig? When it is difficult Table.6-3 to repair the ●Is the jig inserted in the wrong direction? Table.6-3 crimping terminal △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 23/27 FORM HC0011-9-2...

  • Page 24: Crimp Terminal Is Removed

    When the wire is jammed When the wire is jammed When you perform the above operation, mold lance shaving as shown in the picture will occur. scrape Mold lance scrape Mold lance (initial) condition △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 24/27 FORM HC0011-9-2...
  • Page 25 (3.2.Crimping) fused. ・Check whether there is any process that deforms the crimping terminal tip terminal, and do not deform it. deformation Crimping terminal Crimping terminal insertion state deformation state △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 25/27 FORM HC0011-9-2...

  • Page 26: Difficulty Inserting Crimping Terminal

    If the crimping terminal is inserted diagonally, the Refer to 3-3.Crimp terminal crimping terminal and the wire seal will interfere, socket insertion making it difficult to insert. and insert the straight terminal. Diagonal insertion △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 26/27 FORM HC0011-9-2...

  • Page 27: Difficulty Repairing Crimping Terminal

    Terminal and insert the jig in the terminal cannot be removed. correct orientation. ✔ The jig is in the opposite direction. Drawing jig insertion direction △ HIROSE ELECTRIC CO.,LTD. ETAD-H0760-00 27/27 FORM HC0011-9-2...

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